INTERACTIVE SCHEMATIC

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 RENR9511-02
October 2009

324D, 325D, and 329D Excavator

Hydraulic System - Attachment
324D: 325D: 329D:
MND1-UP AZP1-UP MNB1-UP
JAT1-UP A3R1-UP JHJ1-UP
PYT1-UP WDK1-UP
YFW1-UP
DTZ1-UP

System 14: Combined Function with Medium Pressure

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part
Machine Schematic
Description Number
Location Location
325D and 329D 324D
Attachment: System 14
Pump Gp - Gear (Pilot) (Medium Pressure) 240-2998 240-2998 1 B-3
Valve Gp - Control (Medium Pressure) 232-4103 232-4103 2 F-5, F-6
Valve Gp - Solenoid (Pressure Reducing) 259-7430 259-7430 3 E-2
Standard Machine
Accumulator Gp - Pilot Manifold 164-6981 164-6981 4 B-4
Block 204-2763 187-6716 5 C-7
Block 204-2763 204-2763 6 E-2
Cylinder Gp - Boom Note A Note A 7 F-5
Cylinder Gp - Bucket Note A Note A 8 E-5
Cylinder Gp - Stick Note A Note A 9 F-5
Filter Gp - Case Drain 289-8194 289-8194 10 A-4
Filter Gp - Pilot Hydraulic 158-8987 188-2084 11 A-4
Filter Gp - Return Oil 188-4140 188-4140 12 B-6
Manifold Gp - Control 215-5037 215-5037 13 B-5
Motor Gp - Swing 179-9775 177-2459 14 F-7
Motor Gp - Travel (Left) 215-9952 215-9952 15 F-3
Motor Gp - Travel (Right) 215-9952 215-9952 16 F-2
Pump Gp - Main Hydraulic 272-6959 272-6957 17 B-2
Sensor As 1-Way/2-Way Flow Pressure 221-8859 221-8859 18 F-4
Sensor As Pump Pressure (Left) 221-8859 221-8859 19 C-3
Sensor As Pump Pressure (Right) 221-8859 221-8859 20 A-3
Switch As Pilot Pressure 167-3466 167-3466 21 A-7
Switch As Travel Pressure (LH) 167-3466 167-3466 22 D-7
Switch As Travel Pressure (RH) 167-3466 167-3466 23 D-6
Swivel Gp 234-4440 234-4440 24 E-3
Tank Gp - Hydraulic Oil 289-5564 266-6561 25 A-5
Valve Gp - 1-Way/2-Way Check Sol (EC1) 215-4890 215-4890 26 E-4
Valve Gp - 1-Way/2-Way Check Sol(EC2) 215-4890 215-4890 27 F-4
Valve Gp - 1-Way/2-Way Check Sol(EC3) 215-4890 215-4890 28 F-4
Valve Gp - Control Auxiliary 259-7378 259-7378 29 C-5
Valve Gp - Cooler Bypass 173-4672 173-4672 30 C-6
Valve Gp - Heavy Lift Solenoid 131-6303 121-6303 31 B-4
Valve Gp - Joystick (LH) 232-4157 297-0533 32 B-7
Valve Gp - Joystick(RH) 232-4158 297-0532 33 B-6
Valve Gp - Load Control (Boom) 255-5683 255-5683 34 D-1
Valve Gp - Load Control(Stick) 255-5680 255-5680 35 D-5
Valve Gp - Main Control 285-1341 285-1349 36 C-1
Valve Gp - Negative Flow Control 171-0188 398-2282 37 E-1
Valve Gp - Pilot Travel 270-5947 310-0414 38 D-6, D-7
Valve Gp - Pressure Reducing Boom/Swing 232-4102 310-0210 39 B-4
Valve Gp - Shuttle 185-0462 185-0462 40 A-6, A-7
Valve Gp - Solenoid & Relief (ERV1) 244-8506 323-7558 41 E-4
Valve Gp - Solenoid & Relief (ERV3) 244-8506 323-7558 42 F-4
Valve Gp - Swing Cushion (With Fine Swing) 158-9090 158-9090 43 E-7
Valve Gp - Swing Cushion (Without Fine Swing) 158-9085 158-9085 43 E-6, F-6
Valve Gp - Travel Counterbalance (Left) 204-2819 204-2819 44 E-3
Valve Gp - Travel Counterbalance (Right) 204-2819 204-2819 45 E-2
Valve Gp - Work Tool (4 Function) 259-7429 259-7429 46 F-1, F-2
Note A: Refer to parts manual for specific cylinder information.
Note B: Part numbers are located on the main Hydraulic System Schematic according to
the effectivity of the machine.
TAP LOCATION

Tap Schematic
Number Description Location
AA Attachment Extend F-2
BB Attachment Retract F-2
CC Auxiliary Extend F-1
DD Auxiliary Retract F-1
EE Left Pump Delivery Pressure C-2
FF Right Pump Delivery Pressure A-2
GG Pilot Pump Delivery Pressure A-4
HH Left Pump Power Shift Pressure B-2
JJ Case Drain Pressure B-2
KK Right Pump Power Shift Pressure B-2
LL Medium Pressure Tap B2 E-2
MM Medium Pressure Tap B1 E-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1
(14) MOTOR GP (2) VALVE GP (7) BOOM (27) VALVE GP
SWING CONTROL CYLINDER 1-WAY/2-WAY
179-9775 (325D and 329D) (MED PRESSURE) CHECK (EC2) (15) MOTOR GP
177-2459 (324D) 232-4103 SOLENOID TRAVEL (LEFT)
215-4890 215-9952
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
SINGLE (16) MOTOR GP
TRAVEL(RIGHT)
AG MPb1 DOUBLE SINGLE
215-9952
A B A B DOUBLE
DR aR2 bR2 Pa1 Pb1
(28) VALVE GP (18) SENSOR AS (46) VALVE GP
AR4 BR4 WORK TOOL
F 1-WAY/2-WAY 1-WAY/2-WAY AA BB CC DD F
MU CHECK (EC3) FLOW SOLENOID
(43) VALVE GP (9) STICK (4 FUNCTION)
SOLENOID PRESSURE
SWING CUSHION CYLINDER 2569-7429
215-4890 221-8859
BG WITHOUT FINE SWING AG DR
158-9085 A4 B4 A3 B3 A2 B2 A1 B1
R.C.V-C PP3 PP3
DR DR
B1 A1 B1 A1 M BL3 A B T1 T1

T2 T1
T2 T2
FINE P1
SWING P2
AL3 (42) VALVE GP DR
SOLENOID & (37) VALVE GP
(8) BUCKET RELIEF (ERV3) NEGATIVE
(45) VALVE GP
CYLINDER 244-8506 AG FLOW CONTROL
BG BG AG TRAVEL
B A COUNTERBALANCE 171-0188 (325D and 329D)
LS (RIGHT) 398-2282 (324D)
204-2819
BL2 AL2
A B
BR3 HL HR
T P (6) BLOCK
(26) VALVE GP A B B A 204-2763 A1
B A (43) VALVE GP
1-WAY/2-WAY
SWING CUSHION R.C.V-E M.P.V-P MPa1 A2
DR CHECK (EC1) MPa1 MPb1
BL2 AL2 (FINE SWING)
E 158-9090 (41) VALVE GP
SOLENOID (44) VALVE GP E
AR3 215-4890 MM B1
SOLENOID &
TRAVEL COUNTER
BL1 AL1 BR1 AR1 LL
BALANCE (LEFT)
R.C.V-D RELIEF (ERV1) A2 A1
204-2819
244-8506 (24) SWIVEL GP B2 B1 P B2
234-4440
T
(3) VALVE GP
SOLENOID
(PRESSURE T1
REDUCING) T2
259-7430
P2 P1
(38) VALVE GP
PILOT TRAVEL
270-5947 (325D and 329D)
TP TT 310-0210 (324D) (34) VALVE GP
LOAD
TRAVEL(L) TRAVEL(R) CONTROL
(35) VALVE GP BR4
BL3 AL3 (BOOM)
LOAD CONTROL
(STICK) SP3 SDr SPi SP2 BP3 BDr BPi BP2 255-5683
255-5680 AR4 R.C.V-B
aL2 aL1
µ µ µ µ
AR1 BR1
aR4
R.C.V-A AL2 AL1 aR3
D aR1 aR2
D
BACK FWD FWD BACK Pa1 BL2 BL1 BR3 AR3
T1 T5 T2 T4 T6 T3 FA1 AR2 Pi1
FB1 T AL4 aL4 SP1 ST aL3 Di4 Pi4 BR2 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
aL1 bL1 bR1 aR1

(22) SWITCH AS (23) SWITCH AS

R.C.V-B R.C.V-C TRAVEL PRESSURE (RH)
TRAVEL
PRESSURE 167-3466
(LH)
167-3466 G

R.C.V-A
E F

R.C.V-D

TRAVEL(R)
BOOM(2)

STICK(2)
BUCKET

BOOM(1)
SWING

TRAVEL(L)

ATCH
STICK(1)
(30) VALVE GP
R.C.V-E
COOLER BYPASS
173-4672
(5) BLOCK
204-2763 F2
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
C Di2 Pi2 Pi3 Di3 DST Pi5 Di1 bR5 C
bR1 bR2
(29) VALVE GP (36) VALVE GP
CONTROL bL3 bL2 bL1 bR3 bR4 MAIN CONTROL HR
HL Pb1 bL4 PL PR
(AUXILIARY) 285-1349
259-7378

(19) SENSOR AS (17) PUMP GP

PUMP PRESSURE M.P.V-P EE MAIN HYDRAULIC
(LEFT) A 272-6959
221-8859 G2 M2

P2 Pi1 P-IN PSA2 DR1 PSA1 (1) PUMP GP HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(12) FILTER GP (13) MANIFOLD GP B2 A2
(32) VALVE GP B1 A1 GEAR Pn2 RIGHT MAIN PUMP OUTPUT
RETURN OIL T-OUT2 CONTROL
JOYSTICK (PILOT) PILOT PUMP OUTPUT
(33) VALVE GP 188-4140 215-5037 S Ps2 LEFT MAIN PUMP OUTPUT
(LH) (MEDIUM
DR2 HH
(TRAVEL)

TRAVEL SPEED CONTROL CIRCUIT

JOYSTICK (RH) A2
(SWING)

232-4157 (325D and 329D) PRESSURE) SUPPLY LINE

297-0533 (324D) 232-4157 (325D and 329D) 240-2998 DRAIN / RETURN LINE
NO.1

NO.2

297-0533 (324D) PsM2

(LOCK)

JLP JLT JRT JRP T (39) VALVE GP PL LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
NO.3

PRESS G4 ATTACHMENT CONTROL CIRCUIT

STICK SWING BUCKET BOOM S3 HEAVY LIFT CONTROL CIRCUIT
P1 P2 REDUCING MEDIUM PRESSURE PUMP AND CONTROL CIRCUIT
Dr2
P1
BOOM/SWING JJ RIGHT TRAVEL MOTOR CONTROL CIRCUIT

232-4102 (325D and 329D) S1 LEFT TRAVEL MOTOR CONTROL CIRCUIT

B A Dr1 B
µ µ µ µ µ µ µ µ
SWING MOTOR CONTROL CIRCUIT
310-0210 (324D) BOOM CYLINDER CONTROL CIRCUIT
DrM BUCKET CYLINDER CONTROL CIRCUIT
OUT IN R L OPEN CLOSE DOWN UP PAC STICK CYLINDER CONTROL CIRCUIT
G3
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1 (31) VALVE GP SWING BRAKE CONTROL CIRCUIT
DR5 PsM1
DR3 DR4 Pi2 T-OUT1 DR6 T P HEAVY LIFT
Ps1
SOLENOID
131-6303 (325D and 329D) KK
(4) ACCUMULATOR GP 121-6303 (324D) A1
164-6981 PR
R.C.V : RETURN CHECK VALVE
A1 A2 A3 A4 A5 A6 A7 A8 A3 Pn1 M.P.V : MEDIUM PRESSURE VALVE
OUT IN
Pi LINE PATTERNS
(40) VALVE GP
SHUTTLE T G1 M1 Pressure Line
PG PC (11) FILTER GP
185-0462 PILOT Pilot / Load Sensing Pressure
Pm
HYDRAULIC
B1 B2 B3 B4 B5 B6 B7 B8 (25) TANK GP 158-8987 (325D and 329D)
Drain / Return Lines
HYDRAULIC (10) FILTER GP GG SOS 188-2084 (324D) FF Component Group
OIL CASE DRAIN
289-5564 (325D and 329D) 289-8194 Attachment
266-656 (324D)
Air Line
aR3-a aR4 bR3 bR4 bL3-a bL2 bL4 aL2
(20) SENSOR AS CALLOUTS
PUMP PRESSURE
A (21) SWITCH AS (RIGHT) YY Taps (Pressure, Sampling, Sensor - by letter) A
PILOT PRESS 221-8859
167-3466
THIS SCHEMATIC IS FOR THE 324D, 325D, AND 329D EXCAVATOR
HYDRAULIC SYSTEM
ATTACHMENT: SYSTEM 14 (MEDIUM PRESSURE)
MEDIA NUMBER: RENR9511-02
PART NUMBER: 255-5863, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

34 4 15 44 14 30 2 43 18 26 41 32 21 40 22 23 38 33 7 9

13

35

29

36

31

39

17

20

19 37 6 3 16 45 46 12 25 10 11 27 28 42 24 7 8

4 13 29 31 34 35 36 39 2 28 41 42 18 26 27 32 33 7 9

10
11
25
12
37
6
3
19
20 1 17 44 45 15 16 46 30 14 43 24 21 40 22 23 38 8
LINE GP - PILOT (SYSTEM 14)
VIEW ALL CALLOUTS

29

FWD

13

18 26 41 27 28 42
TOP VIEW

37 LL

VIEW B 17 DD
MM

46 CC
37
BB

RIGHT SIDE VIEW AA

MAIN PUMP AND FILTER CIRCUITS
VIEW ALL CALLOUTS

12

KK 17 JJ EE

HYD.
TANK
10

GG

FF 19 HH 20 11 SOS