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Ocean Engineering
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art ic l e i nf o a b s t r a c t
Article history: Fatigue life prediction based on fracture mechanics has become the focus of research on the strength of
Received 15 March 2014 ship structures; however, it is difficult to summarize a general formula for calculating stress intensity
Accepted 30 October 2015 factors (SIF) for cracks in ship details, and the application of fatigue crack propagation (FCP) theory is
Available online 20 January 2016
limited to simple structures and simple loads in some way. To address this problem, in the present study,
Keywords: the SIF of a crack in a ship detail was calculated by combining a PATRAN finite element model for the
Stress intensity factor whole ship with the advantages of ANSYS for SIF calculation, incorporating a macrocode written to
Fatigue crack propagation achieve the transformation. The method was validated by comparison with existing empirical formulas.
Unique curve model Also a method of generating the ship fatigue loading spectrum is demonstrated based on the design wave
Design wave approach
approach. Finally, an example is given of combining the unique curve model of FCP with the proposed SIF
Hatch corner
calculation method and the fatigue loading spectrum generation method, to predict the fatigue life of a
welded hatch corner joint in a vessel with large hatch openings. This serves as a reference for fatigue
assessment of other complex ship details.
& 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.oceaneng.2015.10.056
0029-8018/& 2015 Elsevier Ltd. All rights reserved.
X. Yan et al. / Ocean Engineering 113 (2016) 246–254 247
Fig. 4(a). Then the crack area of the coarse model was refined and
swept to solid elements, and the outcome is shown as Fig. 4(b). A
simulated tensile stress of 110 MPa and a bending stress of 9 MPa
were then applied separately, and static analyses were carried out.
Then, a corresponding solid model with a semi-elliptical sur-
face crack was created in ANSYS. When creating the ANSYS solid
model, SOLID95 element (a kind of solid element with 20 nodes)
and a singular element (a kind of element dedicated to SIF cal-
culation, containing some collapsing nodes) were selected to
ensure accurate results. The mesh generated at the tip of the crack
is shown in Fig. 5. The nodes on the boundary of the ANSYS model
were constrained by displacements interpolated based on the
Fig. 3. Schematic diagram of a flat plate with surface crack. node coordinates, and displacements obtained by PATRAN stress
analysis, using the macro patran2ansys.mac.
Following static analysis in ANSYS, the SIFs for different crack
sizes were calculated and compared with the results of the
empirical formulas proposed by Newman and Raju (1981) (Fig. 6).
It is seen that the results of the two methods were in close
agreement.
da h m m i
2.2.1. Flat plate subjected to tension and bending ¼ C ΔK eq0 ΔK th0 ; ð1Þ
In an FEM model, a flat plate measuring 5 m 2 m 20 mm dN
was subjected to a uniformly distributed tensile stress and a
simple bending stress (Fig. 3). The initial coarse mesh is shown in ΔK eq0 ¼ M R MP ΔK; ð2Þ
X. Yan et al. / Ocean Engineering 113 (2016) 246–254 249
Fig. 5. ANSYS model of flat plate with surface crack and mesh of crack tip.
8
> β1
< ð1 RÞ
> ð 5 rR o 0Þ
M R ¼ ð1 RÞ β ð0 r R o 0:5Þ ð3Þ
>
>
: ð1:05 1:4R þ 0:6R2 Þ β ð0:5 r R o 1Þ
8 n
< ry
a þ r y o aOL þ r OL r Δ
aOL þ r OL a rΔ
MP ¼ ð4Þ
:1 a þ r y Z aOL þ r OL r Δ
2 !2 !2
K max K OL ΔK u
ry ¼ α ; r OL ¼ α max
; rΔ ¼ α ð5Þ
σy σy σ y
0:29
α ¼ 0:35 h i2:15 ð6Þ
1 þ 1:08K 2max = t σ 2y
ΔK u ¼ K i1 i
min K min ð7Þ
Fig. 8. Hybrid model of a T-butt joint, with shell and solid elements.
range of wave-induced stresses is considered to be consistent with where Δσi is the stress range of the i-th level; ni is the corre-
a two-parameter Weibull distribution whose probability density sponding number of loading cycles; and m is the exponent of the
function is: crack propagation law. If a two-parameter Weibull distribution is
" # assumed for the random stress ranges, Eq. (9) can be written as
h Δσ h 1 Δσ h
f Δσ ¼ exp 0 r Δσ o þ 1 ; ð8Þ (Doshi and Vhanmane, 2013):
q q q
1=m
where Δσ is the wave-induced stress range; h is known as the m
Δσ eq ¼ qm U Γ 1 þ ; ð10Þ
shape parameter; and q is known as the scale parameter. When h q
and q are determined, the wave-induced stress ranges for a certain
period is equivalent to a series of pseudo-random numbers gen- where Γ(.) is the gamma function.
erated by the program. For random loading, the equivalent stress However, when the random stress range is transformed into an
range (Sumi, 2013) is commonly used to estimate the fatigue life equivalent constant stress range, the effects of the load sequence
and defined by: are ignored, as are the cycle counting methods, such as zero-
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
X X crossing counting, peak counting, range-pair counting, rain flow
Δσ eq ¼ m ðΔσ m i Uni Þ= ni ; ð9Þ
counting and so on. Therefore, in order to take the loading
X. Yan et al. / Ocean Engineering 113 (2016) 246–254 251
result of the stress field obtained above. The scale parameter q can Structural Rules (HCSR) (International Association of Classification
then be derived from Eq. (11) and the shape parameter recom- Societies, 2013) as:
mended by classification society rules.
ND ¼ 31:557 106 ðf 0 T D Þ=ð4log 10 LÞ; ð12Þ
Fig. 12. Contours of the maximum principal stresses around the crack.
X. Yan et al. / Ocean Engineering 113 (2016) 246–254 253
Fig. 15. SIF for deepest point (a) and surface point (b) of surface crack, for design
wave load.
the fatigue load spectrum can be derived from the stress response
140
of a reference point in the area prone to fatigue, by using a design
wave approach.
120
Finally, an example of the method was applied to a hatch cor-
Critical crack length ner in a large container ship. A combination of the fatigue load
100
spectrum generation method, SIF calculation method and the
Crack size (mm)
Critical crack depth unique curve FCP model has provided a procedure for fatigue life
80
prediction based on fracture mechanics for ship details and other
ocean engineering structures.
60 Crack length 2c
40 Crack depth a
Acknowledgments
20
The research reported in this paper is supported by the
National Natural Science Foundation of China, Project no.
0
51279102. The support is gratefully acknowledged. The authors
0 5 10 15 20 25 30 35 40
would also like to express a word of thanks to Dr. Shifeng Ding and
Service time (years)
Mr. Ying Hong for their help.
Fig. 16. Crack growth curve.
in Fig. 15, in which the red points are the scattered values of the References
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