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Final presentation
PRESENTED BY
GUIDED BY
OUTLINE OF PRESENTATION
1. INTRODUCTION
INTRODUCTION
2. MODELING
5. SUMMARY
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1. INTRODUCTION
LITERATURE REVIEW
SR.NO. NAME OF PAPER NAME OF AUTHORS YEAR CONTENT
Analysis of Machine
G. G. Rensselaer Polytechnic State-of-the-art of analyzing the dynamic response of
1 Foundation Vibrations: 1983
Institute, New York, USA, foundations subjected to machine-type loadings.
State of Art
1. INTRODUCTION
MOTIVATION
MACHINE
FOUNDATION
MORE A LIVE
DEMANDING PROBLEM
INDUSTRIAL DYNAMIC
MACHINE ANALYSIS
NEEDS SPECIAL
CHALLENGING
ATTENTION
COMPLEX
BEHAVIOUR [C. Ravishankar Et.Al., 2008]
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1. INTRODUCTION
• TYPES OF MACHINES
1. Reciprocating machines:
(such as steam engines)
less than 600 rpm.
2. Impact machines:
(such as forging hammers)
speeds 60 to 150 blows per minute.
3. Rotary machines:
3,000 rpm and up to 12,000 rpm
1. INTRODUCTION
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1. INTRODUCTION
NECESSITY:
OBJECTIVES
• To ensure safety of turbine foundation
• To analyze the turbine foundation for dynamic loads
• To identify critical zones of stress concentration
1. INTRODUCTION
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1. INTRODUCTION
MACHINE
VIBRATION
DATA
UNBALANCED MACHINE
FREE FORCED
FORCE SPEED
NATURAL MODE
AMPLITUDE
FREQUENCY SHAPES
MASS
STIFFNESS
[ Shamsher P. And Vijay P., 2006 ] [ Sukanta Adhikari , 2008]
1. INTRODUCTION
METHODS OF ANALYSIS
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1. INTRODUCTION
Data Required Loading Condition Load Cases Analysis & Design Steps
a) Dead Loads
• Machine data • DL+OL+NUL+ a) Modeling
b) Operational Loads
• Geotechnical TLF b) Free Vibration Analysis
c) Unbalance Forces
data • DL+OL+NUL+ c) Forced Vibration
d) Temperature Forces
TLF+SCF Analysis
e) Short Circuit Breaker
• DL+OL+TLF+L d) Seismic Analysis
f) Bearing Failure Load
BL/BFL e) Static Analysis
g) Seismic Forces
• DL+OL+NUL+
h) Erection Loads
TLF+EQL
• Determination of Equivalent Forces
F [1 + (2ξ r )2 ] Where,
=
P [(1 − r 2 )2 + (2ξ r ) 2 ] r =frequency ratio
ξ =critical damping ratio
Pn [1 + (2ξ r )2 ] P= dynamic load
Fmax =
2ξ
F = pseudostatic load
College of Engineering Pune (COEP) 11
Forerunners in Technical Education
2. MODELING
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2. MODELING
• Progress of work during July 2011
• Right Hand Side Hydro Electric Project At Pench
[ Courtesy Koyna Design Circle, Pune]
2. MODELING
Visit for
understanding
the various
structures
required for
power
generation at
Power house at Dhom Dam Penstock with pressure relief valve Dhom and
Dhom Balkavdi
Dam
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2. MODELING
2. MODELING
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2. MODELING
CASING PENSTOCK
RUNNER
GENERATOR
LOCATION
BUTTERFLY
VALVE
PEDESTAL
DRAFT TUBE
• From this it could be concluded that for more reliability of analysis one should go for 3D
analysis with brick element rather than shell element because it gives higher results.
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F
O
U
N
D
A
T
I
O
N
F
O
U
N
D
A
T
I
O
N
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F
O
U
N
D
A
T
I
FREQUENCY (Hz)
O
N
TOTAL DEFORMATIONS
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F
O
U
N
D
A
T
I
O
N
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• Mode Shapes
• As the
Generator
Foundation
is massive
structure as
compared to
loads , it can
be observe
that total
deformations
are quite
less.
• Generator Foundation
TOTAL DEFORMATIONS
• Generator Foundation
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F
O
U
N
D
A
T
I
O
N
• Various types of stresses and there distribution over the structure can be seen in
these diagrams.
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F
O
U
N
D
A
T
I
O
N
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• Generator Foundation
• Various
types of
stresses and
there
distribution
over the
structure
can be seen
in these
diagrams.
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RESULTS
R
U
N
N PSUEDO - STATIC ANALYSIS MODAL ANALYSIS HORMONIC ANALYSIS
E Total
TYPE OF minimum maximum frequency minimum maximum TYPE OF minimum maximum
R STRESSES value (MPa) value (MPa)
Deformatio
(Hz) value (mm) value (mm) STRESSES value (MPa) value (MPa)
ns
Equivalent 1 0 0.7 0.7 Equivalent
0.003 2.1 0.002 1.07
Stresses Stresses
F 2 3.21 0.005 1.31
Maximum Maximum
-0.38 1.82 3 5.02 0.68 0.7 -0.07 1.04
O principal stresses principal stresses
middle principal 4 10.14 0.002 1.48 middle principal
U -0.54 0.56 -0.22 0.23
stresses 5 10.22 0.027 1.1 stresses
N minimum minimum
-2.34 0.31 6 11.12 0 1.75 -1.06 0.77
D principal stresses 7 13.69 0.008 1.62 principal stresses
A maximum shear
0.002 1.06 8 14 0.006 2.72 maximum shear
0.001 0.56
stresses 9 19.85 0.006 4.02 stresses
T
10 20.7 0.012 3.2
I
O PERMISSIBLE STRESSES IN CONCRETE (M25)
N
COMPRESSIVE = 25MPa
SHEAR = 3.1MPa
TENSILE = 3.5MPa
RESULTS
G
E
MODAL ANALYSIS HARMONIC ANALYSIS
N
E Total Minimum Maximum Type Of Stresses
Minimum Value Maximum Value
Frequency (Hz) (Pa) (Pa)
R Deformations Value (mm) Value (mm)
A Equivalent Stresses 7.08 12407
T 1 1.45 0.63 0.68
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5. SUMMARY
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FUTURE SCOPE
PUBLICATIONS
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REFERENCES
1. “Analysis Of Machine Foundation Vibrations: State Of Art” George Gazetas Rensselaer Polytechnic Institute, Troy, New York, USA,
1983.
2. “Dynamic Analysis And Structural Design Of Turbine Generator Foundations” Dr. Arkady Livshits IEC - Israel Electric Corporation
Ltd, Israel Nativ Ha-Or St, 1, POB 10, Haifa 31000, Israel, 1999.
3. “Foundations For Industrial Machines And Earthquake Effects” 28th ISET Annual Lecture K.G. Bhatia Center for Applied Dynamics D-
CAD Technologies, New Delhi,2006
4. “Foundations For Vibrating Machines” Special Issue, April-May 2006, of the Journal of Structural Engineering, SERC, Madras. INDIA,
2006.
5. “Turbo Generator Foundation” Sukanta Adhikari , 2008.
6. “Handbook of Machine Foundation” P. Shrinivasalu and C.V. Vaidyanathan, Tata McGraw-Hill Education, 2009.
7. “Vibration of Structures - Applications in Civil Engineering Design” by J.W. Smith Chapman, London, 1988.
8. “Structural Dynamics for Engineers” H. Buchholdt. Published by Telford Publication , Thomas Telford Services Ltd.1 Heron Quay
London E14 4JD. 1997
9. IS 2974 (Part-3)1992, Design And Construction of Machine Foundation – Code of Practice.
10. IS 456: 2000, Plain and Reinforced Concrete (Fourth Revision) – Code of Practice.
11. “Finite Element Dynamic Study on Large Framed Foundation of Steam Turbine Generator”, Ahmed Mounir Ibrahim Abou Elsaoud, The
American University in Cairo, 2011.
12. “Skywalk - Analysis And Design”, Baraskar M. A., Bhadbhade S. M., Chinta C. A., Inamdar N. J., Raghatate A.M., College of
Engineering Pune, 2009
ACKNOWDGEMENTS
.
Officials associated with the Water Resources Department,
Koyana Design Circle, Jal-Sampatti Bhavan, Pune .
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THANK YOU
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