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NSB-606A/607 Manual
Compact multi-punch press machine
NAMSUNG
Industries Co.
Contents
1. For your safety 3
3. Technical specification 5
6. Punching Section 8
7. Cutting Section 17
8. Bending Section 19
9. Optional Accessories
1) 203, 403/RST*Single-Phase 23
2) Punching Mold for Busbar shaped 25
203, 403/RST&Single phase.
3) Terminal Clamping Tools 26
34
11. Electric Circuit Diagram
35
12. Hydraulic Circuit Diagram
NSB-606A / NSB-607
1. Treatment
This manual is mentioning regards of how to operate & maintain the machine and to safety
instructions. Before operating the machine, please carefully read this manual for your safety and to
keep the machine under the good condition for a long period. This manual would be also useful when
you place an order of any spare-parts or keep this manual always near the machine.
- In case of lifting up by liftting machine, do not go under the machine. The mass weight of
the machine may cause great danger in case of falling down.
- In case of moving by vehicle, the rope fixing should be avoid to the front cover and the
busbar supporter. Always using side and rear phase.
- In case of loading to vehicle, must maintain the space between each products. In case of
collision it may cause damage the machines.
- In case of loding in or out of vehicle, more that two peoples have to treat, because of mass
weight of the machine.
- In case of transproting, please avoid from wet and rain, it cause corrision and
deterloration of the machine.
1-3 Keeping
Installation of machine should be installed at once after arrival, but in case of keeping some peroid,
please consider as followings;
1) High temperature and humidity make the machine deterioation. Please keep packing and placing
it in dry place. incase of be inserted dust into machine, it may cause damaging machine.
2) Prevent collision, please avoid keeping machine in dust, generating harmful gas and ourdoor.
3) keep the machine in plain place and maintain the space from the ground. And do not use the
machine as footboard.
Before running the machine, always inspect the check-points under mentioned,
Are there any dangerous devices, instruments or situatins near the machine?
Make sure that the power supply has been properly connected?
All switches inside control box is turned on?
Lamp on the operating board is lighting?
Power S/W on the operating board is turned on?
Rust preventive oil has been regularly smeared over the machine?
Lubricating Oil has been regularly smeared over the machine, especially on the moving
part, the side slide on the Cutting and Bending part.
Limit Switch
Cutting Part
Pressure
Switch
Scrap Box
Punching Part
Foot Switch
Balancing Bolt
3. Technical Description
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5-1 Open the "Terminal Box", and there is a terminal block indicating R, S, T & N phase.
5-2 Connect the electric wire according to eache phase-R, S, T and N for 380V.
On/Off switch to
provide outlet(220V)
On/Off switch to provide 220V
over the electric components
Magnet switch for starting motor
E.O.C.R
Main power on/off switch
If the phase is differently connected with each phase of Power Source, the motor
does not start to stir. It means that the cylinder is moved in opposite direction. In
this case, you have to change the connection between R and S phase each other.
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Limit Switch
1. Insert Punch into the Punch Holder. Always sure that the direction of Pin Slot and Slot is same
direction.
2. Insert Punch Lock Cap into Punch Holder and turn the Punch Lock Cap clock direction to
fasten the Punch to Punch Holder.
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Die Seat
Clamps
If the direction between Punch Slot and Punch Holder Pin slot are not the same
direction, the Pin Slot will take in to the Punch Holder, and the punch should not
fit in to the punch holder. In that case, Unbolt the Tug Bolt on the Punching
Cylinder and pull out the punch holder from the Punching part, and take steps
as shown in Picture
Pin Slot
Die seat
Groove
If the phase is differently connected with each phase of power source, the motor
does not start to stir, it means that the cylinder is moved in opposite direction. In
this case, you have to change the connection between R and S-Phase each other.
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Always make sure that the each direction of Punch and Die should be in the same
direction.
3. Place the Busbar on "Die Seat". Make sure "Center Pointer" goes down exactly at the center of
punching position.
4. Push "Foot Switch" down, and complete a Punching work.
5. Make sure whether the scrap comes out through "Scrap Way".
In case of cylinder moving, never put your hands or other body. It may cause big
injury. After pushing "Emergency" button in order to stop the motor, put your
hands or other body between the molds.,
If the scrap does not come out, the scrap is gathered under "Die Seat".
It is possible to cause a damage with Punch or Die. Push the end of "Scrap
Passway" down to more incline.
The machine has three pieces of Foot Switches. It drives each section
downwards only. When it touches a down-limit switch, each section is
automatcaly moving upward.
Vertical Adjustor
Horizontal Adjustor
In case of vertical Adjustor, if you want to punch over 60mm on the ruller, you
should remove the auxiliary unit by un fastening two bolt. After then you can
punch with the size of over 60 mm busbar.
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Busbar can be place either front, left & right side. There is no need to re-place
oblong Punch & Die when it requires to punch oblong hole in other direction on
the busbar.
It is a very useful unit for user to punching busbar with under 15mm width and 5mm thickness. Just
attached to the existing punching stopper for preventing dreagging up of Busbar after punching.
7. Cutting part
Stopper
Upper Blade
Under Blade
In the model No. NSB-601, installed Shearing way of Cutting Blade. After cutting, there will be
no Scrap. The cutting edge is resulted in as following drawing-one side is fine right angle and
the other side is a little rounded, which is caused by the other side is pushed to backward when
it is cut. If this side needs in right angle edge, cut this side again by 4~5mm length after set this
busbar turned on the working table.
In case of cylinder moving, never put your hands or other body. It may cause big
injury. After pushing "Emergency" button in order to stop the motor, put your
hands or other body between the molds.
Always make sure that the busbar must be placed at the middle of cutting blade.
If the buabar is placed to the left or right side whenever it is, the frame is
possible to be slightly distorted after long period works.
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8. Bending section
8-1
Two branch of Bending mold is affixed
in basic, T10mm, T15mm. The V-
Block(T10) Under can be used when it
is to bend a busbar of thickness less
than T10, and the V-Block(T15) Under
can be used when it is to bend a
busbar of thickness more than
T10mm.
Center Guide
Bracket
Fixing Pin
Pressure Switch
8-3 2pcs of Pin-Stopper ( 6 30) are to position the busbar straight against bending line.
Push the busbar to touch with 2pcs Pin-Stopper just before bending is done. 2pcs Pin-
Stopper can be moved to position or according to busbar width to position the busbar at
middle of the V-Block.
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8-6 The standard V-Block is designed to bend 90 at general condition. However if there are
large quantity of busbar with same size to be bended at the same angle less than 90 . this
device is very useful.
Each number on scale does not mean by each specified angle, and the figures
are for reference only.
For example in case of indicator sets at number 4, it doesn't mean by a fixed and
specified bending angle because of the angle could be varied according to the
thickness, width and strength of each busbar itself.
In case of cylinder moving, never put your hands or other body. It may cause big
injury. After pushing "Emergency" button in order to stop the motor, put your
hands or other body between the molds.,
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9. Optional Accessories
9-1 203, 403/RST&Single Phase
9-1-1 Feature
These blocks are applicable when small size busbar is formed to be usable for a fabrication of
small sized Switchgear Box or Distributing Board(Panel). You can use Bracked for bending, and
want to punch on the bended busbar you can use Punching Mold for Busbar Formed as 203/403
Mold.
Picture 1
Picture 2
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Make sure whether the bending pressure is suitable enough to clamp the
terminal. Adjust bending pressure with "Pressure Controler"
In case of cylinder moving, never put your hands or other body. It may cause big
injury. After pushing "Emergency" button in order to stop the motor, put your
hands or other body between the molds.
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If the Bending
Fasten bolts onCylinder
the rightisside
notofrespond,
machinewith
panel,
an
there are tool
sharpen Hydraulic
push Unit
the Set.
centerFromof Solenoid
the left side
as
Solenoid
shown Valve controling
left picture. If the end Bending
of Solenoid Part,
Valve
Solenoid
will Valve
respond controling
against Cutting
your push, Part andwill
the cylinder
Solenoid
be move. Valve controling Punching Part.
Bending Part
NO.2 NO.1
NO.3 NO.6
NO.4 NO.5
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If Limit Switch(L/S), Solenoid Valves, Relay are having a problem itself, please
replace with the right part.
Always make sure that the pressure digit is at 120 bar for preventing damage to
the machine and mold.
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NO Description Q ty
Punching Cylinder
1 130-60 S.T. 1
Cutting Cylinder
2 130-60 S.T. 1
Bending Cylinder
3 130-100 S.T. 1
Pressure Switch
4 700 bar 1
5 Solenoid Valve 1
G01-C7Y-AC 220V
6 Solenoid Valve 1
G01-C7Y-AC 220V
7 Solenoid Valve 1
G01-C7Y-AC 220V
8 Relief Valve
G03
9 Right Angle Chech Valve
G03
10 Oil Pump
Gear Pump 8cc
11 Motor
L, G 5HP 4P
12 Oil Filter
50
13 Oil Filter
1/2
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NO Description Q ty NO Description Q ty
Punching Cylinder Motor
1 110-60 S.T. 1 10 7.5HP 4P 1
Bending Cylinder Oil Pump
2 130-100 S.T. 1 11 Gear Pump 11cc 1
Cutting Cylinder Filter
3 130-70 S.T. 1 12 1/2 1
Pressure Switch Oil Filter
4 700 bar 1 13 50 1
Solenoid Valve Relief Valve
5 G01-C7Y-AC 220V 1 14 G01 1
Solenoid Valve Check Valve
6 G01-C7Y-AC 220V 1 15 G01 1
Solenoid Valve Motor
7 1 16 1
G01-C7Y-AC 220V 3HP 4P
Relief Valve Oil Filter
8 1 17 1
G03 Gear Pump 6.3cc
Right Angle Chech Valve Filter
9 1 18 1
G03 1/2
MEMO
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MEMO
MEMO
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SISTER PRODUCTS