OASE

Smart Connect

15.10.2010 OASE / A.Fürderer

Series 1600 service concept

actual concept
PCS5 Genset
MAU
Engine S1600 ECU8 Controller

Diasys

new concept
Smart J1939 Genset
Connect

Engine S1600 ECU8 Controller

Diasys

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

Overview Smart Connect

Smart Connect
USB Interface DIASYS plugin
for Memory Sticks Dialog for MTU Service

4 Digit display
for failure code

Dip switch for parameter

configuration CAN2 (CANOpen, J1939)

CAN1 (MTU Internal)

24V – Power supply RS485 Data communication from ECU8

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

Functionalities of the Smart Connect package

Smart Connect package

Step 1:
 Standard J1939
 Dialog via Diasys
 Failure Code Display
 Dip Switches for parameter change

Step 2:
 USB Functions
 Field Data handling
 Update Firmware (upload/downlaod)
 Update Software and Data (upload/downlaod)
 Upload engine data (failure memory, running hours etc.)

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

Advantage Smart Connect

• easier dataset up- and download via USB memory stick

(possible for customer, without MTU service personnel)

• fast and save data exchange via USB memory stick

(engine parameter, software update, firmware update)

• connection to Gensetcontroller via Standard J1939

• Mini DISPLAY for displaying small data values (Failure Code, Status)

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

 Data flow for Series1600 maintanance concept

MTU Service

Update MTU Database

“SW and– Data“
FSW
ECU Firmware
Engine / System
Daten
System / Engine
Lifedata
System cable

Engine cableharness
Smart Connect
Motor CCS
(Engine type,
Power, code
number,
Serialnumber, ..
Customer / OEM / MTU-Service
EIL
Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011
Cost reduction in case of service issues

Data handling is possible without Diasys or MTU service personnel

• data exchange via USB memory stick

• Engine/ECU swop
upload to ECU via USB: specific System data, operating data, SW

• Diagnose (-data)
Mini DISPLAY for displaying small data values (Failure Codes, Status)

Upload of
- failure code memory
- engine identification data (engine number, serial number, ..)
- ECU identification (serial number, mtu number, design verison, CCS,..)
- SW version identification (Application, Firmware, CCS,..)

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

Failure Code/ DIP Switch

The Smart Connect can display all Failure Codes of the ECU
• Codes are displayed in a ticker mode
• Operating modes can be displayed
(e.g. download active, download failed)

Change of Parameters via DIP Switch

• Parameter can be changed without using Diasys
• 3 different groups of parameter are able to change
(Speed Demand, Droop, Frequency)

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

Dip Switches
Step 1

speed demand Droop Frequency free Reserved for Internal use

1 1 1 4/0 % 60 Hz

1 2 3 4 5 6 7 8
0 0 0 0/4 % 50Hz

Dip Switches
The Smart Connect provides in total 8 Dip Switches with different functionalities.
The functionalities are described in detail in the next slides.

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

Speed demand

1 1 1 Dip switch
1 2 3
The customer can choose via the Dip Switch 1,2 and 3, which
0 0 0
speed demand alternative shall be activated. A speed demand
change will be performed immediately.

Alternative Switch pos. Function

1 000 ECU default (speed up/down)

2 001 ECU direct up / down binary

3 010 ECU analogue relative 0-5V

4 011 ECU analogue relative 0-10V

5 100 ECU analogue relative 4-20mA

6 101 CAN analogue

7 110 CAN up / down

8 111 External Speed demand source

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

Droop

4/0 %

4
0/4 %

Dip switch

The customer can choose via the Dip Switch 4, which droop shall be activated. A droop
change will be performed immediately.

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011

Frequency

60 Hz

5
50 Hz

Dip switch

The customer can choose via the Dip Switch 5, which frequency shall be activated. A
frequency change will be performed after an ECU reset.

Seite 2 | Smart Connect | OASE, A.Fürderer | 06.06.2011