Cavagna Group Engineering Catalogue PDF

Technology serving
the propane industry
A Cavagna Group Company
CATALOG 2014
The LPG Cylinders Mainstream.
About Cavagna Group
Since 1949 Cavagna Group has been supplying industries and consumers
worldwide, to become today’s leading manufacturer of equipment and
fittings for compressed gases, gas storage and control. With nine vertically
integrated production units in Italy, nine others spread on the five continents
and a distribution network covering over 135 countries throughout the
world, we offer only the best, most reliable products and dynamic services to
our customers. Our experience and the reliability of our products have lead
long lasting cooperation with virtually all major Oil Companies, producers of
compressed gases containers and gas appliance OEMs.
About Siraga
Since 1965, Siraga innovates to ensure that LPG cylinders are identified, filled,
checked and transported at the highest levels of reliability and safety. Siraga’s
expertise involves technological solutions to increase productivity and efficiency
in ( ottimizzare I costi del processo) overall cost of the process safety in plants
and reduce human actions in dangerous, onerous and non-value-adding tasks.
Excellence in systems
for processing
Propane Cylinders
By mixing Cavagna Group’s knowledge and
proven experience in the Gas control Industry,
with siraga’skills in customized solutions for the
LPG industry, you have the perfect solution.
We have the right ingredients:
Know-how and experience;
Strong skills in state-of-the-art R&D design and test facilities;
Robust and tailor-made machines;
Safety and environment-friendliness;
Low maintenance costs;
Worldwide presence for just in time support.
By blending these ingredients with care,

knowledge, focus, together we can create a plan to achieve the results YOU want.
We offer
Complete and customized Project solutions;
Consulting;
Gas components;
On-site services;
Top-class after-sales services;
On-the-spot training;
A broad range of spare parts.
Manufacturer: SIRAGA
Siraga is certified ISO 9001, V2008 from LRQA since 2001
for all its business
Testing laboratories
• Approval of electrical and electronical equipment
• ATEX directives
• Annual audit of Siraga
Your benefits
We ensure that your equipment runs at peak
performance at all times.
We ensure that we will work with you to map your full
requirements, and Step by step we will accompany
you throughout the entire project.
Reliable consultancy and project management for
customized turnkey projects and plants.
You gain access to a competent service force that is
available and ready whenever and wherever they are
needed.
Increase the capacity and the productivity
of your plant.
INDEX
Propane Equipment
Filling PAG. 10
Safety and checking of the cylinder PAG. 16
Cylinder sleeving PAG. 20
Around the side-entry valve PAG. 22
Cylinder handling PAG. 24
Kosan LPG Filling Heads

Standard Handwheel Valve Male Thread PAG. 28
OPD valves Type 1 ACME American valves PAG. 28
Standard Handwheel Valve POL Outlet PAG. 29
Omeca Coupling 66.0.290.1024 PAG. 29
Maintenance and Refurbishment

Maintenance PAG. 32
Refurbishment PAG. 40
Services
Installation & commissioning PAG. 46
Spare parts PAG. 46
After sales service PAG. 46

Propane Equipment
Filling PAG. 10
Safety and checking of the cylinder PAG. 16
Cylinder sleeving PAG. 20
Around the side-entry valve PAG. 22
Cylinder handling PAG. 24

Carousels and filling scales
Filling
48 posts carousel
24 posts carousel 8 posts carousel
High Capacity
LPG filling carousel with mass flow

meter or with load cells
•
•
•
•
•
All sizes of cylinders (from small to high capacity);
All types of materials (steel, composit, ...);
All types of valves;
Available in 8, 12, 18, 24, 30, 36, 48 posts;
Capacity from 300 to 2,800 cylinders / hour;
Plus Flexible
• Electronic scales. It is possible to add filling
Number of posts 8 12 18 24 30 36 48 scales to the carousel frame
according to required production
Diameter (mm) 3100 3450 4500 5500 6550 7600 9000
needs without any modification
10 www.cavagnagroup.com
Filling
High Capacity
High Capacity
+ High Automation
+ Low Automation Electronic filling scales on carousel
Electronic filling scales on carousel
• Filling clamp for side-entry valve;
• Filling clamp for side-entry valve; • Automatic valve opening and closing;
• Cylinder centering unit; • Filling clamp for side valve;
• Robust design: 600 lb capacity load cell • Robust design: 600 lb capacity load cell
resistance to chocks up to 990 lb. resistance to chocks up to 990 lb.
ULIS 2 MASSFLOW METER
It is an intrinsically safe PLC

especially designed for LPG
filling equipment.
This intrinsically safe All Cavagna carousels
conception allows to read can be equipped with a
and modify data directly on massflow meter system
the machine without using
any explosion proof housing,
barriers or fire permit.
www.cavagnagroup.com 11
Filling
High Capacity
Tangential system
This device ensures automatic introduction
of empty cylinders on the carousel filling scales.
It is pneumatically driven and installed.
High Capacity
Pneumatic Radial in-line admission

It is pneumatically powered and installed
at the end of the chain conveyor.
High Capacity
Pneumatic in-line admission

with stop cylinder
It is pneumatically powered and installed
at the end of the chain conveyor
LPG supply from top

Many benefits:
Plus
• Limited civil works at the installation
• No LPG piping at low point
• Easy implementation
• Easy maintenance
Filling
High Capacity
High Capacity
Gas extractor
Ensures evacuation of gas that can accumulate Driving group
in the lower part of the filling carousel. Rotating driving group explosion proof gear reductor.
High Capacity
High Capacity
LPG pressure regulation skid

Ensures LPG pressure regulation to one or more Pumping skid
carousels or in-line filling skid. Supplies LPG from tank to filling scales,
Regulation valve system or by pressure reliefvalve. provided ready for connection.
Stationary or in line filling
Filling
Low Capacity
Electronic stationary filling scales
• For domestic cylinders from 30 to 40 lb equipped with side-entry valves;

• Robust design: 600 lb capacity load cell resistance to chocks up to 990 lb;
• Simplicity: maintenance assistance thanks to ULIS 2.
Low Capacity
Electronic stationary filling scales
• For cylinders from 30 to 100 lb;

• Accuracy: Display 50 g, internal division 5g;
• Robust design: 600 lb capacity load cell resistance to chocks up to 990 lb;
• Simplicity: maintenance aid thanks to ULIS 2.
Medium Capacity
Stationary filling scales
• For cylinders up to 33 lb;

• Robust design: 600 lb capacity load
cell resistance to chocks up to 990 lb.
Stationary or in line filling
Filling
In-line stationary filling scales
• For cylinders up to 33 lb;

• Robust design: 600 lb capacity load cell resistance to chocks up to 990 lb.
In-line stationary filling scales In-line stationary filling scales

with roller conveyor
• For cylinders of 40 lb,
equipped with side-entry valves; • For cylinders from 20 to 30 lb,
• Robust design: 600 lb capacity load equipped with side-entry valves;
cell resistance to chocks up to 990 lb. • Robust design: 600 lb capacity load cell
resistance to chocks up to 990 lb.
Weight Checking
Safety and checking of the cylinder
Electronic check scale
• Centering stop units;

• Cylinder shunting device for non compliancies;
• Robust design: 600 lb capacity load cell
resistance to chocks up to 990 lb
• Production capacity: Up to 1400 cylinders/hour.
• Design for 100 lb cylinders.
Dynamic check scale
• Production capacity: Up to 1,900 cylinders/hour;

• Accuracy: 50 g.
Weight Checking

• Installed on chain conveyors

• Production capacity:
Up to 1,900 cylinders/hour
Weight resetting scale
• Allows to correct the weight

of non compliant
cylinders after filling;
• Stationary.
Automatic weight resetting scale

• Allows to correct the weight of non
compliant cylinders after filling
• In line
• Fully automatic
The benefits of CAPM

(Computer-Aided Production Management)
• Remote control from a smartphone;
• Anti-fraud system;
• Real-time display / management of production;
• Highly accurate control of the filling operation;
• Constitution of a technical and commercial data base;
• Immediate data storage.
Valve leak and gasket detector
Low Capacity High Capacity
Manual leak detector Automatic leak detector
• Accuracy: adjustable from 0,002 to 0,011 lb/h; • Accuracy: adjustable from 0,002 to 0,011 lb/h;
• Capacity: maximum 500 cylinders / hour. • Capacity: up to 2200 cyl/hour (3 heads)
with a minimum chain speed of 866 in/mn.
Electronic leak detector

DUAL: 2 in 1 solution
DUAL: integral valve control
Only one machine is now required where two were necessary in the past.t
Dual checks are: leaks at the thread, valves and seal.
Compact design ensures better safety and greater accuracy.
This machine has extended range from one to three heads, to suit production rates.
2 in 1 solution
- Leak detector
- Valve closing and closing torque control
Streamer laying on LPG cylinders
Cylinder sleeving
Advantages:
• Intrinsically safe PLC management;
• Roll change in a few minutes;
• Automatic stopping in case of break of the roll;
• Maintenance assistance thanks to inputs/outputs
TEST mode and STEP BY STEP mode;
• The machine is delivered with ATEX
and EEC certificates.
THE CYLINDER BECOMES

A VECTOR OF
COMMUNICATION!
Streamer laying on LPG cylinders
Cylinder sleeving
Making
your gas
cylinders
tamper-proof.
Cavagna Group Engineering
has developed a device to make
gas cylinders tamper-proof after
filling. Once leak detection checks
are processed, the machine lays
a PVC sleeve that is shrinked with
hot air and has a single-use strip
for opening. This machine has
been set up to ensure the double
process - laying and shrinking -
for a tamper-proof product. The
machine offers a capacity of over
2000 cylinders / hour and can be
installed on any type of filling line.
Built for you...
Cavagna Group Engineering team assists customers in defining theirs
needs, from adequate sleeve creation till setting up of the best solution
to meet their requirements (manual, semi-automatic or fully automatic).
Streamer laying: a simple and efficient tool for cylinder brand differenciation.
Communication
• Use cylinder as a new communication tool;
• Increase your communication space;
• Get a competitive advantage by proposing an attractive design streamer.
Sales promotion
• Cylinder becomes a sales promotion tool.
Safety
• Safety instructions and suggestions can be highlighted on cylinder body.
Side-entry valves and protectors
Around the side-entry valve
Screwing and unscrewing

of valve protectors
• Torque control on screwing operation and

unblocking security by unscrewing 1/4 back;
• Automatic ejection for all cylinders with
metallic protector blocked or impossible
to screw/unscrew;
• Capacity up to: 1200 cyl/h.
Valve orienting machine
• Single orientation version or with valve opening

before introduction on carousel;
• Electronic version;
• Capacity up to 1200 cylinders/hour.
Side-entry valves and protectors
Around the side-entry valve

Electronic leak detector
Version with automatic valve opening
and valve closing control
• Infrared gas detector

• Detection from 1.5 to 5 g/h
• Capacity: up to 1,200 cylinders per hour
under certain circumstances.
Machine to check the torque
• Checking of the torque and number of rotations required

to open & close the valve
• Electronic version
• Capacity up to 1,200 cylinders per hour
Conveyors
Cylinder handling
Chain conveyors
• With lubricated or dry chain

• Chain speed from 6 to 35 meters / minute
• Fully galvanized frame
Electrical driving unit for chain conveyor system

with direct shaft mounting.
Roller conveyor
• Metallic frame
• Galvanized rollers
• Ball bearings
Over-head conveyor
• Automatic hooking and unhooking
Type 1 Acme Cylinder Valve with
Cylinder handling
Overfill Prevention Device (Opd)
These Type 1 ACME valves (CGA791) are intended for DOT cylinders up to 40 pounds LPG capacity (96 pounds water capaci-
ty). This valve has a vapor service outlet, relief valve, captive fixed liquid level gauge, and an overfill prevention device (OPD).
LPG VALVE TYPE 1 Features

Rapid purging and filling with over one
million BTU withdrawal capacity.
illin g” Tri-lobular one-piece forged alluminum
F a s t F handwheel.
“ Double “O-ring” stem seal for improved leak
resistance.
Includes Ever-Seal sealant (pre-applied).
Quality “O-ring” check valve seat, opens only
OVERFILL with positive seal.
PREVENTION Upward spray filling - eliminates premature
DEVICE shutoffs.
Steel safety cage surrounding critical welds
provides additional protection to components
one long-term operational peformance.
Ordering Information
Cylinder Container Outlet

Part Number Relief Setting Dip Tube
Capacity Connection Connection
82.8014 20 lbs 3/4” 14 NGT Type 1 ACME and POL 375 PSIG 4.0”
Kosan LPG Filling Heads
Materials and standards

The Filling Heads are made of corrosion-resistant materials such as stainless steel, brass, aluminum
and special polymers. The rubber materials are developed and manufactured according to the
requirements of EN 549 as well as Kosan’s own strict specifications. The Cavagna Group quality con-
trol system carries as minimum an ISO 9002 certification and is continuously assessed by QCB.
Color
The Filling Heads are supplied in the natural colors of the raw materials (brass and aluminum) except
for the clamping brace, which is painted blue to ensure full corrosion-resistance and longer durability.
Synoptic table of filling heads

VALVES SEMI-AUTOMATIC MANUAL
Standard Handwheel Valve

129A001 LPG Filling Head Not Applicable
Male Thread
OPD valves
Type 1 ACME American valves
Standard Handwheel Valve

POL Outlet
Omeca Coupling
66.0.290.1024
LPG FILLING HEAD
LPG FILLING HEAD for Handwheel Valves,
for Handwheel Valves Semi-automatic OPD-type Semi-automatic
Operated Part No. 129A001 Operated Part No. 129A009
MATERIALS AND STANDARDS Materials and standards

The Filling Head is made of corrosion-resistant materials such as stainless steel, The Filling Head is made of corrosion-resistant materials such as stainless
brass, aluminium and special polymers. The rubber materials used are devel- steel, brass, aluminium and special polymers. The rubber materials used are
oped and manufactured according to the requirements of EN 549. developed and manufactured according to the requirements of EN 549.
FEATURES Features
1. Insignificant loss of product (1 cm3) when the gas flow is cut off and the 1. Insignificant loss of product (1 cm3) when the gas flow is cut off and the
filling head is released from the cylinder valve. filling head is released from the cylinder valve.
2. Balanced jig for easy suspension between filling operations. 2. Balanced jig for easy suspension between filling operations.
3. Easy to manually connect and disconnect. Filling is initiated simultaneously 3. Easy to manually connect and disconnect. Filling is initiated simultane-
with the connection to the valve. ously with the connection to the valve.
4. Slim design makes it easy to handle and it fits easily inside any shroud. 4. Slim design makes it easy to handle and it fits easily inside any shroud.
COLOUR Colour
The Filling Head is supplied in the natural colours of the raw material (brass and The Filling Head is supplied in the natural colours of the raw material (brass
aluminium) except for the clamping brace which is painted in a blue color to and aluminium) except for the clamping brace which is painted in a blue
ensure full corrosion-resistance and longer durability. colour to ensure full corrosion-resistance and longer durability.
Inlet connection: Inlet connection:

LPG: 1/4” NPT Pneumatic air: 3/8” NPT. LPG: 1/4” NPT Pneumatic air: 3/8” NPT.
Outlet connection: Outlet connection:

Connects to standard outlet male thread valves without SRV. Connects to POL - type OPD valves with or without SRV.
Specify exact valve type when ordering.
Supply pressures:
Supply pressures: The Filling Head is designed to operate within the normal supply pressures.
The Filling Head is designed to operate within the normal supply pressures. Pneumatic supply: 6-10 bar. Liquid filling product: 1-15 bar.
Pneumatic supply: 6-10 bar. Liquid filling product: 1-15 bar. Filling time as per present valve specification.
Filling time as per the present valve specification.
Marking:
Marking: The following information is marked on the Filling Head:
The following information is marked on the Filling Head: • Cavagna Group logo.
• Cavagna Group logo. • Month and year of production.
• Month and year of production. • The code number of the Filling Head.
• The code number of the Filling Head.
Packing:
Packing: The Filling Heads are individually packed in cardboard boxes with instruc-
The Filling Heads are individually packed in cardboard boxes with instructions. tions.
Function and Maintenance: Function and Maintenance:

The Filling Head is easy to operate. The clamping brace is placed around the The Filling Head is easy to operate. The clamping brace is placed around
neck of the cylinder valve. Once the Filling Head outlet is aligned with the the neck of the cylinder valve. Once the Filling Head outlet is aligned with
Cylinder valve outlet, the ball knob is pushed to allow the compressed air to the Cylinder valve outlet, the ball knob is pushed to allow the compressed
fill the pneumatic cylinder. This forces the Filling head outlet to attach the air to fill the pneumatic cylinder. This forces the Filling head outlet to attach
cylinder valve outlet thereby obtaining a leak tight connection and simultane- the cylinder valve outlet thereby obtaining a leak tight connection and
ously opening the gas seal initiating the LPG flow. After completing the filling simultaneously opening the gas seal initiating the LPG flow. After complet-
operation the handle on the side of the pneumatic cylinder is pushed and the ing the filling operation the handle on the side of the pneumatic cylinder is
air pressure is released thereby stopping the flow of gas and the outlet discon- pushed and the air pressure is released thereby stopping the flow of gas and
nects from the cylinder valve. All rubber seals inside the gas section as well as the outlet disconnects from the cylinder valve. All rubber seals inside the
the complete pneumatic cylinder can be exchanged. gas section as well as the complete pneumatic cylinder can be exchanged.
Suitable for: Suitable for:

A wide range of standard LPG hand wheel valves without SRV. OPD valves with POL female outlet.
ORDERING INFORMATION ORDERING INFORMATION

INLET OUTLET INLET OUTLET
PART NO. PART NO.
CONNECTION CONNECTION CONNECTION CONNECTION
LPG 1/4” Standard Hand wheel LPG 1/4” OPD - female POL thread valve
6882900042 AIR 3/8” male outlet without SRV 6882900050 AIR 3/8” with check-lock with and without SRV
LPG FILLING HEAD LPG FILLING HEAD
for Handwheel Valves, for Omeca Coupling 66-0-290-1024
POL outlet Semi-automatic Semi-automatic
Operated Part No. 129A003 Operated Part No. 129A006
MATERIALS AND STANDARDS Materials and standards

The Filling Head is made of corrosion-resistant materials such as stainless The Filling Head is made of corrosion-resistant materials such as stainless
steel, brass, aluminium and special polymers. The rubber materials used are steel, brass, aluminium and special polymers. The rubber materials used are
developed and manufactured according to the requirements of EN 549. developed and manufactured according to the requirements of EN 549.
FEATURES Features
1. Insignificant loss of product (1 cm3) when the gas flow is cut off and the 1. Insignificant loss off product (1 cm3) when the gas flow is cut off and the
filling head is released from the cylinder valve. filling head is released from the cylinder valve.
2. Balanced jig for easy suspension between filling operations. 2. Balanced jig for easy suspension between filling operations.
3. Easy to manually connect and disconnect. Filling is initiated simultane- 3. Easy to manually connect and disconnect. Filling is initiated simultane-
ously with the connection to the valve. ously with the connection to the valve.
4. Slim design makes it easy to handle and it fits easily inside any shroud. 4. Slim design makes it easy to handle and it fits easily inside any shroud.
COLOUR Colour
The Filling Head is supplied in the natural colours of the raw material (brass The Filling Head is supplied in the natural colours of the raw material (brass
and aluminium) except for the clamping brace which is painted in a blue and aluminium) except for the clamping brace which is painted in a blue
color to ensure full corrosion-resistance and longer durability. colour to ensure full corrosion-resistance and longer durability.
Inlet connection: Inlet connection:
LPG: 1/4” NPT Pneumatic air: 3/8” NPT. LPG: 1/4” NPT. Pneumatic air: 3/8” NPT.
Outlet connection:
Connect to POL - type valves with or without Pressure Relief Valves. Specify Outlet connection:
when ordering. Connects to Omeca Coupling 66-0-290-1024
Supply pressures: Supply pressures:
The Filling Head is designed to operate within the normal supply pressures. The Filling Head is designed to operate within the normal supply pressures.
Pneumatic supply: 6-10 bar. Liquid filling product: 1-15 bar Pneumatic supply: 6-10 bar.
Filling time as per the present valve specification. Liquid filling product: 1-15 bar.
Marking: Filling time as per present valve specification to which the coupling is connected.
The following information is marked on the Filling Head:
• Cavagna Group logo. Marking:
• Month and year of production. The following information is marked on the Filling Head:
• The code number of the Filling Head. • Cavagna Group logo.
• Month and year of production.
Packing: • The code no of the Filling Head.
The Filling Heads are individually packed in cardboard boxes with instruc-
tions. Packing:
The Filling Heads are individually packed in cardboard boxes with instructions.
Function and Maintenance:
The Filling Head is easy to operate. The clamping brace is placed around Function and Maintenance:
the neck of the cylinder valve. Once the Filling Head outlet is aligned with The Filling Head is easy to operate. The connector at the end of the clamp-
the Cylinder valve outlet, the ball knob is pushed to allow the compressed ing brace is placed around the neck of the Coupling. Once the Filling Head
air to fill the pneumatic cylinder. This forces the Filling head outlet to attach outlet is aligned with the Coupling outlet, the ball knob is pushed to allow
the cylinder valve outlet thereby obtaining a leak tight connection and the compressed air to fill the pneumatic cylinder. This forces the Filling head
simultaneously opening the gas seal initiating the LPG flow. After complet- outlet to attach the Coupling outlet thereby obtaining a leak tight connec-
ing the filling operation the handle on the side of the pneumatic cylinder is tion and simultaneously opening the gas seals initiating the LPG flow. After
pushed and the air pressure is released thereby stopping the flow of gas and completing the filling operation the handle on the side of the pneumatic
the outlet disconnects from the cylinder valve. All rubber seals inside the cylinder is pushed and the air pressure is released thereby stopping the
gas section as well as the complete pneumatic cylinder can be exchanged. flow of gas and the outlet disconnects from the Coupling. All rubber seals
Suitable for: inside the gas sections as well as the complete pneumatic cylinder can be
All different Hand wheel POL type of valves. Specify valve type and outlet exchanged.
when ordering.
Suitable for:
ORDERING INFORMATION Omeca valve 66-0-290-1024 (see illustration above).
INLET OUTLET
PART NO. CONNECTION CONNECTION ORDERING INFORMATION
LPG 1/4” NPT Female POL thread valves INLET OUTLET
6882900044 AIR 3/8” NPT with and without SRV PART NO. CONNECTION CONNECTION
6882900133 LPG 1/4” NPT Female POL thread valves LPG 1/4” NPT Omeca coupling
(left hand version) AIR 3/8” NPT with and without SRV 6882900047 AIR 3/8” NPT 66.0.290.1024
Maintenance and
Refurbishment
Maintenance PAG. 32
Refurbishment PAG. 40
Emptying
Maintenance
Cylinder emptying support
• All types of cylinders

with all types of valves
Cylinder emptying support
• For small capacity cylinder

• Cylinder with side-entry or top-entry valve
• Connected to an emptying system
Emptying
Maintenance
Large capacity cylinder emptying Pneumatic draining pump
• System allowing the operator to tilt cylinders easily • Designed to transfer LPG from one point to another
Emptying unit
• Functioning by LPG compressor with tanks

to receive gas sucked from cylinders and with discharge to the storage
• Fully automatic
Valve screwing and unscrewing
Maintenance
Low Capacity
Valve screwing and

unscrewing post
• For all kinds of cylinders

• With manual or pneumatic screw
• On conveyor or stationary
Valve screwing and unscrewing
Maintenance
Medium Capacity
Valve screwing / unscrewing machine

with torque control & display
• Stationary machine
• Capacity from 100 to 120 cylinders / hour
with or without collar ring
• Small and large capacity cylinders
High Capacity
Top-entry / side-entry valve screwing

unscrewing machine
• For large capacity cylinders

• Torque adjustment according to the hydraulic pressure
• Bi-manual command for the operator
• 2 speeds: starting and finishing
Hydraulic testing ramp
Maintenance
Manual Tilting testing rack

• 1, 2, 3, 6 or 10 testing posts
• All kinds of cylinders
• Manual or automatic rotation
• Possibility of automatic leak detection
with electronic management
Automatic Hydrostatic testing RACK
Removing residues
Maintenance
Removing residual unit
• Residual water suction after inside
washing or testing
• Capacity up to 300 cylinders / hour
• Manual version
Gassing
Maintenance
Gassing under vacuum unit

• 1 up to 4 posts under a vacuum pump
• Stationary or on chain conveyor
Gassing unit
• Gassing thanks to a gassing cane
• LPG supply is coming from one LPG cylinder fixed on the back
of the equipment (with no excess flow valve) and upside down.
Taring
Maintenance
Electronic cylinder taring scale
• Stationary
• On chain or roller conveyor
Foot-ring and collar remplacement
Refurbishment
Semiautomatic foot-ring
or collar cutting machine
• Adjustable size
• By plasma cutting or other
Grinding machine
• Belt type
Grinding Machine
To remove cutting residual and prepare surfaces before
welding low consumption and easy change of the grinding belt
Semiautomatic machine welding

• Adjustable size
• Manual, semi-automatic version
Semi-automatic Machine
for welding new guard ring (collar),
for welding new base ring (foot).
Double-welding machine
Semi-automatic welding machine capable
of welding either guard ring (collar) or base ring (foot).
Foot-ring and shroud straightening
Foot-ring or shroud straightening unit

Refurbishment
• Vertical or horizontal machine
• 2 work sides on horizontal cylinders,
2 types of foot-ring or collars on the same machine
Cylinder treatment
Refurbishment
Normalization
Normalization furnace
All types of cylinders
• Up to 930°C
• Automatic load & unload
Cylinder treatment
Refurbishment
Shot blasting
Shot blasting machine

• Horizontal or vertical on overhead conveyor
• Automatic load & unload
Painting
Painting booth for filling plants, refurbishing plants or manufacturing plants

• Painting system up to 1800 cylinders per hour
• Water curtain or dry painting booth, installation on chain or overhead conveyor
• Protection system for the valve
• Classical liquid or electrostatic paint
• Possibility to install an automatic painting booth on chain
Services
Installation & commissioning PAG. 46
Spare parts PAG. 46
After sales service PAG. 46

SERVICES
INSTALLATION & COMISSIONING

Cavagna Group Engineering ensures the installation & commissioning of the equipment on your production sites.
Thanks to a team of local or multilingual technicians and experienced installers,
Cavagna Group Engineering guarantees a smooth installation process and provides a high-quality service.
SPARE PARTS
Cavagna Group Engineering markets a wide range of
spare parts: with more than 50 000 spare parts available
within the shortest possible time, at a competitive price.
Thanks to a highlyexperienced team,
Cavagna Group Engineering provides technical support
and a service that exceeds your expectations.
AFTER SALES
With a dynamic team of qualified technicians,
Cavagna Group Engineering provides the best
response to your’ needs in all fields: technical
information, troubleshooting, auditing or repair of
equipment, whatever the time zone..
Note
Note
Divisions
NATURAL GAS
LPG LPG VALVES AND HIGH PRESSURE ALTERNATIVE ENGINEERING
AND METERING
REGULATORS TANK EQUIPMENT EQUIPMENT FUEL SYSTEMS AND SERVICES
DIVISION
ITALY ITALY ITALY ITALY ITALY

ITALY
THAILAND ITALY
PORTUGAL
FRANCE ITALY
ITALY
CHINA TUNISIA
ITALY
INDIA
VENEZUELA
ITALY
CHILE
COLOMBIA
Manufacturing Facilities
ITALY
ITALY
ITALY
ITALY
ITALY
ITALY
ITALY
ITALY
FRANCE
TUNISIA
INDIA
PORTUGAL
COLOMBIA
CHINA
THAILAND VENEZUELA
CHILE
Our Global Product Brands
® ® ® ®
® ®
®
The Cavagna Group logo is a registered trademark of Cavagna Group SPA.

All other marks are the property of their respective owners.
RECA, KOSAN +, KOSANGAS , CEMCO KOSANGAS, O.A.R.A., OMECA, N.P. and BIGAS,
are marks of the Cavagna Group of Companies LPG Division.
The contents and pictures of this publication are presented for informational purposes only, and while every effort has been made to ensure their
accuracy, they are not to be construed as warranties or guarantees, regarding the products or services described herein or their use or applicability. We
reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Cavagna North America East
50 Napoleon Court Somerset, NJ 08873
Cavagna North America West

1393 Dodson Way-A Riverside, CA 92507
info@cavagna.com - www.cavagnagroup.com
Rev. 0 Eng. – 03/14

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Cavagna Group Engineering Catalogue PDF

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Technology serving

the propane industry

A Cavagna Group Company

We have the right ingredients:

Know-how and experience;

Strong skills in state-of-the-art R&D design and test facilities;

Robust and tailor-made machines;

Safety and environment-friendliness;

Low maintenance costs;

Worldwide presence for just in time support.

By blending these ingredients with care,

Safety and checking of the cylinder PAG. 16

Cylinder sleeving PAG. 20

Around the side-entry valve PAG. 22

Cylinder handling PAG. 24

Kosan LPG Filling Heads

OPD valves Type 1 ACME American valves PAG. 28

Standard Handwheel Valve POL Outlet PAG. 29

Omeca Coupling 66.0.290.1024 PAG. 29

Maintenance and Refurbishment

Spare parts PAG. 46

After sales service PAG. 46

Safety and checking of the cylinder PAG. 16

Cylinder sleeving PAG. 20

Around the side-entry valve PAG. 22

Cylinder handling PAG. 24

24 posts carousel 8 posts carousel

LPG ﬁlling carousel with mass ﬂow

ULIS 2 MASSFLOW METER

It is an intrinsically safe PLC

Pneumatic Radial in-line admission

Pneumatic in-line admission

LPG supply from top

LPG pressure regulation skid

Electronic stationary ﬁlling scales

• For domestic cylinders from 30 to 40 lb equipped with side-entry valves;

Electronic stationary ﬁlling scales

• For cylinders from 30 to 100 lb;

Stationary ﬁlling scales

• For cylinders up to 33 lb;

• For cylinders up to 33 lb;

In-line stationary ﬁlling scales In-line stationary ﬁlling scales

Electronic check scale

• Centering stop units;

Electronic check scale

• Design for 100 lb cylinders.

Dynamic check scale

• Production capacity: Up to 1,900 cylinders/hour;

Safety and checking of the cylinder

• Installed on chain conveyors

Weight resetting scale

• Allows to correct the weight

Automatic weight resetting scale

The beneﬁts of CAPM

Low Capacity High Capacity

Manual leak detector Automatic leak detector

Safety and checking of the cylinder

DUAL: integral valve control

THE CYLINDER BECOMES

Screwing and unscrewing

• Torque control on screwing operation and

Valve orienting machine

• Single orientation version or with valve opening