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» V-BELT COMPOUNDS
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» HOSE (Contd).
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» MISCELLANEOUS PRODUCTS
» LATEX FOAM
TRUCK TYRE RETREADS
NR-BR
Light Duty
Material NR based blend
(LCV)\
Based
NR (RSS-I) 100.0 75.0 80.0
Pilmast-7 0.1 0.1 0.1
Cis-polyutadiene -- 25.0 20.0
Zinc oxide 5.0 5.0 5.0
Stearic Acid 2.5 2.5 2.5
Pilnox TDQ 1.0 1.0 1.0
Pilflex 13/pilflex 0.5 0.5 0.5
ISAF Black -- -- 65.0
HAF Black 50.0 50.0 --
Highly Aromatic 6.0 12.0 20.0
Paraffin wax 1.0 1.0 1.0
Pilcure DCBS 0.7 -- --
Pilcure MOR -- 0.8 1.2
Pilgard PVI-50 -- 0.3 0.4
Insoluble sulphur
2.4 1.6 1.6
(100% active basis)
Quality
NR (RSS-I) 35.0 45.0 50.0
Pilmast 7 0.05 0.05 0.05
SBR 1958 65.0 55.0 50.0
Microcellular crumb 50.0 60.0 80.0
Zinc oxide 5.0 5.0 5.0
Stearic Acid 4.0 4.0 4.0
Pilnox SP 2.0 1.5 1.0
Aluminium silicate 50.0 40.0 40.0
Hard clay 50.0 80.0 100.0
Wood Rosin 4.0 4.0 5.0
Petroleum jelly/naphthenic 5.0 5.0 5.0
oil
Paraffin wax 1.0 1.0 1.0
DNPT Blowing agent 3.0 4.5 6.0
Diethylene Glycol 2.0 2.0 3.0
Pilcure F 1.3 1.4 1.5
Sulphur 2.2 2.3 2.3
Titanium dioxide & colour q.s q.s q.s
Cure 150°-8 min 150°-8 min 150°-8 min
Quality Quality
sole Sole
NR (RSS-I) 70.0 80.0 100.0
Pilmast 7 0.07 0.08 0.2
SBR 1958 30.0 20.0 -
Hawai crumb 30.0 70.0 -
Zinc oxide 5.0 5.0 5.0
Stearic Acid 4.0 4.0 1.5
Pilnox SP 1.0 1.0 1.0
Aluminium Silicate 40.0 20.0 -
China Clay 80.0 100.0 30.0
Pptd Calcium carbonate - - 40.0
Naphthenic oil/petroleum 10.0 10.0 5.0
jelly
Paraffin wax 1.0 1.0 0.5
DNPT Blowing agent 6.5 7.0 -
Diethylene Glycol 2.0 2.0 -
Pilcure F 1.2 - 1.2
Pilcure ZDT - 1.0 -
Sulphur 2.3 2.4 2.0
Titanium dioxide and q.s q.s q.s
colour
Cure 150°C-8 min 150°C-6min 150°C-6
min
(Nylon)
NR (RSS-I) 100.0 100.0 100.0
Pilmast 7 0.3 0.3 0.3
Zinc oxide 5.0 10.0 5.0
Stearic Acid 1.0 1.0 1.0
Pilnox TDQ 0.7 1.0 1.0
pilflex 100 0.4 0.5 0.5
SRF Black 15.0 15.0 30.0
Silica (ppted) - - 10.0
Pptd Calcium 25.0 25.0 -
carbonate
CI Resin 7.5 5.0 5.0
Aromatic oil 10.0 10.0 -
Pilcure CBS 1.0 1.0 1.0
Pilcure TMTD 0.05 0.5 -
Pilgard PVI-50 0.30 - 0.3
Sulphur (Insoluble) 2.6 0.75 2.8
Resorcinol - - 2.5
Resimene 3560 - - 1.6
Cure 140°C-12 min 140°C-15min 140°C-25 min
V-BELT COMPOUNDS
Friction
NR (RSS-I) 60.0 100.0 80.0
Pilmast 7 0.06 0.3 0.3
SBR 1502 40.0 - 20.0
Zinc oxide 10.0 5.0 5.0
Stearic Acid 1.5 0.5 1.0
Pilnox TDQ 1.5 1.0 1.0
Pilflex 13 0.5 - 0.5
pilflex 100 0.5 0.3 0.5
GRF Black 75.0 30.0 20.0
Ppted silica 15.0 - -
Ppted calcium carbonate - - 20.0
TUBINGS
CI Resin 5.0 3.0 5.0
Naphthenic oil 5.0 5.0 5.0
Pilcure MOR 1.0 1.0 1.0 LPG TUBING
Pilcure MBT 0.2 0.2 0.2 Material
Pilgard PVI-50 0.3 0.2 0.2 Neoprene WB 100
Sulphur 2.75 2.5 2.5 Light Megnesia 4
Cure 150°C-15 150°C-15 150°C-15 min Pilnox SP 2
min min Ppted silica 20
Ppted calcium carbonate 100
Factice 5
Stearic Acid 0.5
Naphthenic oil 5
Ethylene Thiourea 0.5
Pilcure TMTD 0.5
Zinc Oxide 5.0
Colour q.s
Cure 150°C-15 min
NR TUBING
NR (RSS-I) 100
Pilmast 7 0.2
Zinc oxide 5
Stearic Acid 1.5
Pilnox SP 2
Ppted silica 20
Ppted Calcium carbonate 60
Factice 5
Paraffin wax 2
Naphthenic oil 10
Pilcure F 1
Pilcure TMTD 0.1
Sulphur 2
Cure 150°C-10min
HOSE
Material Water Suction Braided Textile
HOSE (Contd)
Hardness IRHD
Material 40 50 60
NR (RSS-I) 100.0 100.0 100.0
Pilmast 7 0.1 0.1 0.1
Zinc oxide 5.0 5.0 5.0
Stearic Acid 1.5 1.5 1.5
Pilnox TDQ 1.0 1.0 1.0
HAF Black 1.0 3.0 5.0
China clay - 35.0 35.0
Whiting 100.0 85.0 75.0
Naphthenic oil 30.0 20.0 12.0
Pilcure MBTS 1.3 1.3 1.3
Pilcure TMTD 0.2 0.2 0.2
Sulphur 1.5 1.5 1.5
Cure 160°C-6min 160°C-6min 160°C-6min
MOULDED PRODUCTS-NR BASED 70 TO 90 IRHD
Hardness, IRHD
Material 70 80 90
NR (RSS-I) 100.0 100.0 65.0
SBR 1958 - - 35.0
Pilmast-7 0.1 0.1 0.1
Zinc Oxide 5.0 5.0 5.0
Stearic Acid 1.5 1.5 1.5
Pilnox TDQ 1.0 1.0 1.0
HAF Black 40.0 55.0 45.0
Whiting 100.0 60.0 150.0
Naphthenic oil 15.0 5.0 10.0
Pilcure MBTS 1.3 1.3 1.0
Pilcure TMTD 0.2 0.2 0.15
Sulphur 2.5 2.5 2.5
Cure 160°C-8 160°C-8 160°C-8
min min min
Hardness, IRHD
Material 60 70 80
Medium CAN-Nitrile Rubber 95.0 95.0 100.0
SBR 1502 5.0 5.0 -
Zinc Oxide 5.0 5.0 5.0
Stearic Acid 1.5 1.5 1.5
Pilnox TDQ 1.5 1.5 1.5
Pilflex-100 0.5 0.5 0.5
HAF Black 30.0 30.0 30.0
SRF Black 20.0 35.0 40.0
DOP 12.0 10.0 12.0
CI Resin 5.0 5.0 5.0
Paraffin Wax 1.0 1.0 1.0
Aromatic Oil 10.0 - -
Pilcure MBTS 1.0 1.0 1.0
Pilcure TMTD 1.0 1.0 1.0
Sulphur 1.0 1.0 1.0
Cure 160°C-5 160°C-5 min 160°C-5
min min
Hardness, IRHD
Material 60 70 80
Polychiloroprene W-Tyre 100.0 100.0 100.0
Light Magnesium oxide 4.0 4.0 4.0
Stearic Acid 0.5 0.5 0.5
Pilflex 100 0.5 0.5 0.5
SRF Black 35.0 45.0 65.0
China clay 25.0 60.0 100.0
Aromatic oil 10.0 15.0 20.0
Paraffin wax 1.0 1.0 1.0
CI Resin 2.5 4.0 5.0
Pilcure MBTS 0.2 0.25 0.3
Ethylene Thiourea 0.6 0.6 0.75
Zinc oxide 5.0 5.0 5.0
Cure 150°C- 150°C- 150°C-
15min 15min 15min
\
Hardness, IRHD
Material 60 70 80
EPDM (Med-ENB) 100.0 100.0 100.0
Zinc oxide 5.0 5.0 5.0
Stearic Acid 2.0 2.0 2.0
Pilnox TDQ 2.0 2.0 2.0
Pilflex 100 0.5 0.5 0.5
FEF Black 100.0 100.0 100.0
SRF Black 50.0 80.0 100.0
Naphthenic oil 80.0 90.0 90.0
Pilcure MBT 1.5 1.5 1.5
Pilcure TMTD 0.8 0.8 0.8
Pilcure ZDC 2.5 2.5 2.5
Sulphur 2.0 2.0 2.0
Cure 160°C-12min 160°C-12min 160°C-12min
NR (RSS-I) 100.0
Zinc oxide 5.0
Stearic Acid 1.0
Pilnox SP 1.0
Ppted calcium carbonate 25.0
Whiting 50.0
Process oil 20.0
Paraffin wax 1.0
Pilcure F 1.3
Pilcure TMTD 0.05
Sulphur 1.0
Cure 140°C-
15min
MISCELLANEOUS PRODUCTS
Material Hot Water Feeding Injection
Teat Cap
Pale Crepe 100 100 100
Zinc oxide 5 - 3
Stearic Acid 1 - 1
Zinc Stearate - 1 -
Pilnox SP 2 0.5 1
Ppt calcium carbonate 40 - 60
Ppt Barium sulphate - - 40
China clay 40 - -
Naphthenic oil 6 - -
Paraffinic oil - - 5
Paraffin wax 1 - 1
Pilcure F 1.2 - -
Pilcure TMTD 0.1 - 0.2
Pilcure ZDC - 0.4 0.4
Sulphur 1.5 1.5 1.5
Titanium dioxide and colour q.s - q.s
Cure 150°C-8 150°C-12 150°C-
min min 10min
LATEX FOAM
60% NR Latex 167
50% Sulphur dispersion 4
20% Potassim oleate 5
50% Pilcure ZDC dispersion 2
50% Pilcure ZMBT dispersion 2
50% Pilnox SP Emulsion 2
20% Pilnox TDQ dispersion 2
50% China clay dispersion 15
Colour q.s
50% Zinc oxide dispersion 1
20% Sodium silicfluoride 6
dispersion
Cure (open steam) 100°C-30 min