Beruflich Dokumente
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60PC1D
LG CS Academy lgcsacademy.com
CAUTION
ESD NOTICE
COMPLIANCE
1. Approximately 10 minute pre-run time is required before any adjustments are performed.
2. Do not adjust for higher or lower voltage ( Refer to Voltage Sticker inside the Panel ) than is specified for the product.
3. Be cautious of electric shock from the PDP module since the PDP module uses high voltage, it is recommended that you
should not touch the Power Supply or Drive circuits for at least one minute because of residual current stored.
4. C-MOS circuits are used extensively for processing the Drive Signals and should be protected from static electricity.
5. The PDP Module must be carried by two people.
6. Be careful of short circuits when measuring voltages.
7. Be cautious of screws and other metal objects to prevent a short in the circuitry.
• Define Look at the symptom carefully and determine what circuits could be
causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for
burned parts and check for possible overheated components. Capacitors will
sometimes leak dielectric material and give off a distinct odor. Frequency of power
supplies will change with the load, or listen for relay closing etc.
• Localize After carefully checking the symptom and determining the circuits to
be checked and after giving a thorough examination using your senses the first check
should always be the DC Supply Voltages to those circuits under test. Always confirm
the supplies are not only the proper level but be sure they are noise free. If the
supplies are missing check the resistance for possible short circuits.
• Isolate To further isolate the failure check for the proper waveforms with the
Oscilloscope to make a final determination of the failure. Look for correct Amplitude
and Timing of the signals also check for the proper Duty Cycle of the signals.
Sometimes “glitches” or “road bumps” will be an indication of an imminent failure.
• Correct The final step is to correct the problem. Be careful of ESD and make
sure to check the DC Supplies for proper levels. Make all necessary adjustments
and lastly always perform a Safety AC Leakage Test before returning the product
back to the Customer.
This section of the manual will discuss Disassembly, Layout and Circuit
Board Identification, of the 60PC1D Dual Scan Plasma Display Panel.
Upon completion of this section the Technician will have a better
understanding of the disassembly procedures, the layout of the printed
circuit boards and be able to identify each board.
To remove the Back Cover remove the 40 screws as shown ( the stand will not need to be removed )
Top X Boards
SMPS Board
6709V00016A Z SUS
Board
Y Drive Y SUS Control Board
Boards Board AC/DC
PFC / Standby Board
STB 6709V00017A 6709V00018A
Supply
Main Board
EBT32634401
Note : The Power Supply Circuit consists of 3 PCBs in Generation 1 and 2 PCBs in Generation 2
Note: The Early Version prior to ( March / April 2007 ) had the
AC/DC Supply Board in this Position
SMPS
EAY32961901
Control Board
EBT32929501
PFC / Standby
EAY32961801
Input Jacks
Remove Cables P801 ( AC Input Cable ), P8015A ( P-CTL, Rush, 12V ), P8017A ( PFC B+, B- ) and
P8016A ( Standby B+, AC Detect ). Remove 6 screws securing the Board.
PC Boards appearing on this list Contain CMOS Semi Conductors and are ESD Sensitive
Remove Cables P8017B ( PFC B+, B- ), P8016B ( Standby B+, AC Detect ), P8015B ( P-CTL, RUSH, 12V ),
P801A ( AC ON, P- CTL, ST 5V, GND, VS ON, 5V MNT, POD ), P804 ( 5V MNT, POD, GND, RUSH, VSON ),
and P803A ( PFC+, AC GND, 18V ). Remove 6 screws securing the Board.
Remove Cables P803B ( PFC B+, AC GND, 18V ), P804B ( POD, GND, RUSH, VSON ), P801B ( 19V, 19V,
GND, GND, 6V, GND, 3.4V, GND, 12V, GND ), P800B ( 3.4V, 3.4V, GND, GND, 6V, 6V, GND, GND,
12V, 12V, GND, GND ), P8012 ( 5VDC, GND ), and P8011 ( VA, GND, VS ).
Remove 8 screws securing the Board.
Remove Cables P12 ( 5V, 5V, GND, GND, GND, GND, GND, NC, VA, VA, VS, VS ), P1 (GND, GND, 5V, VA ),
P9 ( GND, GND, 5V, VA). Remove 7 screws securing the Board.
Care must be taken as there are different size screws with different thread design
X Board Removal will require the most disassembling of the unit as the Stand will need to be
removed. Refer back to page 19 and everything marked with a B will need to be removed to
change the X Boards. Start by laying the unit down on a table covered by a soft pad, be careful
not to scratch the screen, and remove the Stand. Two large screws recessed in Lower Chassis
Assembly will need to be removed to get the stand removed.
After the Stand the Lower Chassis Assembly which includes the Main Board will need to be removed.
The Main Board is part of the Lower Chassis and will not need to be separated from the assembly,
to remove the assembly, connectors P4004 ( from P 801A ), P4005 ( from P101B ), P4003 ( from P800B ),
P4007 ( from the Keyboard ), P5002 ( from the Side Input Jacks ), P7009 and 7010 ( Speakers ),
P6007 ( Y SUS Fan ) and P6009 ( Main Fan ), and last the LVDS Cable ( care must be taken as the
LVDS Cable is very fragile ), will need to be removed. Remove the 9 screws securing the
Lower Chassis Assembly and the AC Input Grounding Screw disconnect P801 ( AC Input )
from the AC/DC Supply Board and lift the Assembly clear place it in a secure location.
Remove the 6 screws ( ea ) securing both Wall Mounting Support Brackets and set them aside. Remove
the 4 mounting screws for the Cooling Fan disconnect the connector and set it aside. Access is now
available to remove the screws from the brackets that hold the TCP IC’s and Ribbons in place.
Remove the brackets, being careful not to damage the Ribbon Cables, last remove the Ribbon Cables
and screws from the X Board to be replaced.
B B
B B
B
B B
A
B
B B
Logic Signal
5V, VA
5v, VA VA, VS 5v, VA
Switch Mode
5v
Power Supply
Y Drive
Signal
RGB
Y SUS Logic Signals STB
PFC Z SUS
Board Supply Board
5v LVDS
Logic Signal
Control Main
Board Board AC/ DC
Logic Signals
5v, VA 5v, VA
ON OFF Power
RGB
CONTROL Supply
Y Drive Bottom Logic Signals
RGB
Logic Signals 5v, VA
5V, VA
5v, VA
P15
TP181
TP181 VR8401
VA
P8011
P14 VR8501
P6
VS
1 0v GND P8012 P101B P800B P803B P8011 P8012
2 0v GND 1 19.5v 19V 1 3.4v 3.4V 1 379.5v PFC B+ 1 60v VA 1 5v 5V
TP181 P300 P101 P102 P103
3 5.1v 5V Pin 1 Pin 2 Pin 3 2 19.5v 19V 2 3.4v 3.4V 2 379.5v PFC B+ 2 60v VA 2 5v 5V
4 0 NC
IC24 5.0v 2.4v 0 VR8802 3 0 GND 3 0 GND 3 0 NC 3 0 GND 3 GND GND
5 60v VA 5VDC
P13 P200 IC42 5.0v 1.7v 0 4 0 GND 4 0 GND 4 0 GND 4 0 GND 4 GND GND
TP19 IC44 5.0v 3.2v 0 5 5.8v 6V 5 5.8v 6V 5 0 GND 5 0 GND
IC45 5.0v 3.2v 0 6 0 6V 6 5.8v 6V 6 0 PF COK 6 0 NC
P8 IC42
P2 P6 R60 P5 IC46 5.0v 3.2v 0 7 3.4v 3.4V 7 0 GND 7 0 GND 7 193V VS P2 P12 P1
Pin1 to 8 - TP132 IC46 P800B 8 0 GND 8 0 GND 8 17.8v 16V 8 193V VS Pin 1 = TP134
-VY TP1 B2Out 00 – 13 IC45 P1
TP181 Pin 9 to 12 - TP133 P1 TP 109 - 122 G2Out 00 – 13 9 12v 12V 9 12v 12V 9 193V VS
1 0v GND
VSC TP TP 95 - 108 to 145. 2 0v GND
P3 10 0 GND 10 12v 12V Z-BIAS 3 5.1v 5V
-VY Test point GND R2Out 00 – 13
11 0 GND 4 0 NC
P12 TP 81 - 94 Addr_STB – TP 131
P101B VR8801
All = TP133 R168
Mis_Flag_Out – TP 130
12 0 GND P803B 5 60v VA
TP148- TP177 VS-DA – TP 129 3.3V P3
VSC P2 Blank_DA – TP 128 P804B
D2 B1Out 00 – 13
TP 67 - 80
RAS_Data1 – TP 127
R1Out 00 – 13 RAS_Data2 – TP 126
Ramp_up – TP38 TP 39 - 52 RAS_STB1 – TP 125
TP181 SW – TP37 G1Out 00 – 13 *Solder filled TP – TP 124
Y SUS TP178 Ramp_dn – TP36 TP 53 - 66 RAS_STB2 – TP 123
TP 0 – Y&Z SUS in sync
Set_dn – TP35
P3 IC7
Pass_B – TP34
P9 P804A P803A SUS-IPM
Pass_Top – TP33
VSC – TP32
P4 D1 P1
Pass_1 – TP31 VR801
OC1 – TP30
LEB – TP29 IC44 IC24 P801A P803A P804A P8015B P8015B
VSET DN LET – TP28 STBY Run STBY Run STBY Run STBY Run STBY Run
B Data – TP27 1 4.9v 4.9v AC-ON 1 0 379.5v PFC+ 1 0 2.6v 5V MNT 1 11.7v .7v P CTL 1 155V 155V ST-BY B+
TP181 B Clock – TP26 P4 2 0 3.7v P-CTL 2 0 379.5v PFC+ 2 0 2.5v POD 2 11.7v .7v Rush 2 18V 18V ST-BY B- P8017A
T Data – TP25
T Clock – TP24
P801A 3 5.0v 5.0v ST-5V 3 0 0 NC 3 0 0 GND 3 12v 12v 12v P1 P2 P9 P12
4 0 0 GND 4 0 0 GND 4 0 8.1v Rush
5 0 2.7v V SON 5 0 0 GND 5 0 2.6 V SON 1 0 GND 1 0 1 0 GND 1 5.0v
P8 P104 P105 P106
ER_up – TP23 6 0 2.7v 5V MNT 6 0 0 NC 2 0 GND 2 .3v 2 0 GND 2 5.0v
ER_dn – TP22 7 0 2.6v POD 7 0 0 GND
Sus_up – TP21 8 024v 17.5v 18V
3 5v 5V 3 .3v 3 5v 5+ 3 0
Sus_dn – TP20 4 0 NC 4 .48v 4 0 NC 4 0
P8016B 5 59.5v VA 5 0 5 60.0v VA 5 0 P5
P8201 P8017B
P8015B NC 6 0 6 0
TP181 IC7
7 0 7 0
SUS-IPM 8 3.0v 8 .2v
P8015A
P7 9 0 9 59.9v
10 1.85v 10 59.9v
11 0 11 193v
12 0 12 193v
TP1 TP6
TP11 TP16 TP21 TP26
TP27
TP23 TP29
TP3 TP8 TP13 TP18
TP24 TP30
TP4 TP9 TP14 TP19
22
TP31 TP36 TP41 TP46 TP51 TP56
23
TP61 TP66
TP71 TP78 TP84
TP90
TP72 TP85
TP73
24
TP96 TP101 TP106
TP111 TP116 TP123
25
TP129 TP134 TP139 TP145
TP150 TP155
TP140
PIN 3 PIN 8
26
TP160 TP165 TP170 TP175
TP180
PIN 13 PIN 18 PIN 23 PIN 28
27
Troubleshooting
60PC1D Plasma Display
Important Note
V SET_UP
-VY VSC Z_BIAS
Always refer to the Voltage Sticker located in the upper right side of the PDP for the
correct operating voltage levels for the DC 5V, VA, VS ( Power Supply Voltages ),
V SET UP, -VY, VSC, ( Y SUS Voltages ) and Z Bias ( Z SUS Voltage ) as they will
vary from Panel to Panel.
IC151 is the Power Regulator IC, start up voltage is developed from resistor R167, the Run Line used to maintain operation is
Supplied by the circuit of D156, Q152, R151, ZD151, D153 and R160, see page 31, highlighted in yellow. The Power Regulator
Transformer T201 supplies the Power FET Q151 Drain. Q151 is protected by the snubber circuit of D152, C151, and R155
from any back EMF caused by Transformer T201. The Gate of Q151 is driven by IC151, R154, R153,and D151. Transistor
Q151 Source returns to ground via Current Sense Circuit ( Highlighted in Red on page 32 ) at Resistor R157.
OCP (Over Current Protect ) is developed by monitoring the increased voltage drop across R157 and sending it to pin 3 of IC151
to shutdown the regulator circuit in the event of an Over Current Condition.
Over Voltage protection ( Highlighted in Blue on Page 31 ) is accomplished if the break over voltage across Diode Z152
increases turning on Q153 causing diode D154 to turn on lowering the voltage to both Pin 2 of IC151, causing the secondary
voltage at T201 to lower, and the Base of Q152 to lower, which lowers the VCC voltage at Pin 6 of IC151 thereby shutting
down the Power Supply.
The ON/ OFF Command for the Power Supply is developed on the Main Board, see page 30, and when the set is turned on,
a high is applied as to the Base of Transistor Q 234. Transistor Q 234 Collector goes low causing the Gate of U241 to go low.
With a low on the Gate of U241 the Cathode voltage will rise tuning off the Photo Coupler PC201 resulting in less feedback
to Pin 2 of U151, see page 31, and more output voltage to develop at the secondary side of the supply. The 6.5V Supply is
sampled to provide feedback correction by the resistor network of resistors R234, R238, and R233 and sent to the Gate of U241
were it is used to control the conduction of U241, and PC201, finally controlling Pin 2 of U151 by either increasing or
decreasing the feedback.
C241
C242
C244
On / Off
From Micro
Current
Sensing
Resistor
OVP
To Photo Coupler
IC PC210
ZD152 R158
VCC1
HOT COLD R242 C230
T201
C223
VCC2 R222
R230
R160 R151
D154 D154
D234
ZD151 Q233 6 VDC
C156 6.5VDC
C157
C155
Q153 L231
RL1
C240
C241
C244
C242
C158 R234 C234
Q270
R250 L251
T201 T201 3.4 V
STBY 5V
COLD K
D T201
R262 T201
U251 A Q261
U241 VR251
T201 KIA34063A T201 T201
1 Driver 8
3.4 V – ON Switch Collector T201
Collector
T201 T201
Switch Emitter T201
2 I pk Sence 7
C252 C258
T201
T201 C257
Timing Capacitor 3 VCC 6 T201 D256
T201
Capacitor
C251 Inverting Input
GND 4 5 C256
First Generation
The 60PC1D Plasma Display contains 3 Power Supply related Circuit Boards and 4
Power Supply Circuits which supply power requirements to the unit. The AC/DC
Power Supply Board, the Standby Power Supply and the PFC ( Pulse Frequency
Coefficient ) Supply Board and the SMPS ( Switch Mode Power Supply ).
There are 4 Adjustments available on the Switch Mode Power Supply Board and
one on the PFC Supply Board.
SMPS Board
1) VR8401 VA Adjust used for the Vertical Grid Drive
2) VR8501 VS Adjust used for the Horizontal Grid Drive
3) VR8802 5VDC Adjust used for developing Drive Signals
4) VR8801 3.4V Adjust used for Control Signal Development ( Factory Adjusted )
PFC Board
1) VR801 380V Adjust for PFC use AC Ground (use GND PIN of P803A)
VA SMPS
AC/DC SUPPLY
5VDC Source
VA Source
VS
PFC B+
110VDC PFC
5V SOURCE
AC
POD, VSON, 380V 18V
and Rush
STBY AC
B+ INPUT
18V Source CIRCUIT
STBY 380V Source
Source
Supply
PFC
5V, AC-ON Supply
To Micro
AC
P801
P8017A
P8015A P8016A
Supplies Approx. 20V and 160V to the Standby Power Supply and Approx. 110V to the PFC Supply
Receives 12V for Relays RL8301 and RL8302
P804A
P803A
P801A
VR801
P801
P8015B P8016B
Relay Drive
PFC Receives 110V from the AC/DC Supply PFC Supply
Standby Supply receives approx 20V and 160V and and sends 380V and 18V to the Input
outputs 12V, AC Detect, and 5V ST. Switch Mode Power Supply. VR801 is a 380V PFC Adjust.
VA
P8011
VS
P8012
5V
5VDC
VR8802
P800B
3.4V P101B
Pin 7 P803B
380V 18V
3.4V VR8801
AC Power inputs to the AC/DC Supply which is responsible for supplying 160V and 20V
to the Standby Power Supply. The Standby Power Supply develops 5V ST and AC DET
which is sent to the Main Board to control the power up and down functions. The Standby
Supply also develops 12V needed to drive the Relays which switch the AC Power on and off.
Until now the set is turned off and the set is waiting for the on command from the Main Board.
The Customer turns on the set and the Main Board reacts as long as the AC/DC Supply and
Standby Supply are functioning normal. The next step is for the P-CTL line to go high which
causes the Relays to close. The AC/DC Board will output 110VDC to the PFC Board
developing the 380VDC and 18VDC lines which power up the SMPS Board and at this point
the 19V ( must be measured from Audio Ground ) 12V, 6V, and 3.4V are now present.
Finally, to bring the set to full Power On we need the Main Board to output a high on the
VS ON and POD Lines. VS ON is responsible for developing VS and VA voltages and
POD is responsible for 5VDC.
This Troubleshooting Procedure relates to the Power Supply used in the 60PC1D Generation 1
Plasma Display Panel. This explanation will assist the technician in confirming the normal
operation of the Power Supply without the need to substitute the circuit boards.
The condition of all four Supplies, the AC/DC Supply, the Standby Power Supply,
the PFC ( Pulse Frequency Coefficient ) Supply and the Switch Mode Power Supply
can be determined and confirmed.
See Page 40 for resistor placement For Failure of the below steps see page 42
Step 1 Remove the Power Supply boards from the unit and place in the service position, connect boards as shown on
page 40. Place ( 2 ) 60 Watt light bulbs in series across Pins 1 and 6 of connector P8011 ( VS to GND ).
Step 2 Apply AC Power to connector P801. Check for the presence of 5V ST ( Pin 3 ), AC Detect ( Pin 1 ) at connector
P801A, and 12V at all three pins of connector P8015A measured from Chassis GND.
If the voltage is present disconnect AC Power and proceed to step three.
Step 3 Connect 100 Ohm ¼ Watt Resistor from ST 5V ( Pin3 ) to P CTL ( Pin 2 ) on connector P801A. Apply AC Power
at this time the AC Relays will close and the 380V ( PFC ) and 18 V Supplies will be present at P803A
use AC Ground for this check. Check for 19V ( Use Audio Ground ),12V, 6V, and 3.4V ( use signal Ground )
on connectors P800B and P101B. If present disconnect AC Power and proceed to step four.
Step 4 Connect 100 Ohm ¼ Watt Resistor from 5V ST ( Pin 3 ) to VS ON ( Pin 5 ) on connector P801A.
The Lamps placed across P8011 should now light indicating the presence of VS voltage. VA voltage
can be measured from Pin 10 to Pin 6 of connector P8011 at this time. If present disconnect AC Power
and proceed to step five.
Step 5 Connect 100 Ohm ¼ Watt Resistor from 5V ST ( Pin 3 ) to POD ( Pin 7 ) on connector P801A. At this time the
5VDC Supply at connector P8012 should be present and the Power Supply fully operational.
P8012
5V - MT
P804A P803A
POD PFC P801
+
Power Supply
P801A
Resistors 100 Ohms ¼ Watt
P8016A
P8016B
P8015B P8017B
Standby AC
Power Supply INPUT
PCTL
VSON
POD
Wired for Troubleshooting as shown on Page 40 the switches were added for illustrating the power on sequence
Power On Sequence
Remember to always check the resistance for possible shorts if you are missing a voltage
• With AC Power applied only, the AC/DC Supply will develop 20V and 160V at P8016A to the Standby Supply.
Failure to produce these voltages indicates a problem with either the AC/DC Supply Board or the AC Filter.
Check the AC Input at P801.
• The Standby Power Supply outputs 12 Volts used for AC Relay operation at connector P8015B and
5 Volts Standby and AC Detect at P801A and is sent to the Micro Processor circuit for Power On and Control Functions.
Failure of the 12 Volt Supply, 5 Volt Standby and AC Detect indicates a failure of the Standby Power Supply.
• The Micro Processor supplies a high to P-CTL Pin 2 of connector P801A causing the AC Relays to close on the
AC/DC Board and develops 110 Volt DC at P8017A which is applied to the PFC Board turning on the 380 Volt
PFC Supply and the 18 Volt Supply on the PFC Supply Board. These voltages are then used to develop the 19v, 12v,
6v, and 3.3v supplies. Failure of the Relays to close could be caused by a loss of “ON” Command from
the Micro Processor on the Main Board or a Standby circuit failure. Relay operation indicates an active processor
circuit and Standby Circuit. Check for approximately 110 volts at P8017A if missing suspect the AC/DC Board if
present and the 380 Volt and or the 18 Volt lines are missing suspect the PFC Supply.
Presence of the PFC and 18 Volt lines and no output would indicate a failure of the SMPS.
• The next step is to have the Micro Processor bring the unit into full power on mode, this is accomplished in 2 ways
by first bringing the VS ON ( Pin 5 ) of connector P801A high in order to develop the VS ( Pin1 ) and VA ( Pin 10 ) on
connector P8011, second bringing the POD ( Pin 7 ) of connector P801A high to develop the 5VDC at connector
P8012. Failure to develop VS, VA, and 5VDC, if the control lines are high, suspect the SMPS Board as the problem.
Make sure you remember to check each resistance load for possible shorts if the voltage was missing!
P801A 480K
P8011
5 MEG* VS (+) GND (-)
5K* VA (+) GND (-)
This Section of the Presentation will cover troubleshooting the Y SUS Board for the 60PC1D
Dual Scan Plasma Display. Upon completion of this Section the technician will have a better
understanding of the operation of the circuit and will be able to locate voltage and
resistance test points needed for troubleshooting and alignments.
• Adjustments
• DC Voltage and Waveform Checks
• Resistance Measurements
Ramp Up
VSC
R137
18V
VSC Test Point IPM
V Set Down V Set UP
Test Points
R137 P7
48
Test Point and Voltage Chart
P1 P2 P3 P4 P5 P6 P7
1 193v VS 1 0 GND 1 0 1 1.5v 1 5.0v 1 0 GND 1 0 GND
2 193v VS 2 0 GND 2 0 2 .43v 2 5.0v 2 0 GND 2 0 GND
3 193v VS 3 5.2v 5V 3 0 3 0 3 0 3 4.8v 5V 3 4.8v 5V
4 0 GND 4 5.2v 5V 4 0 4 0 4 0 4 0 NC 4 0 NC
5 0 GND 5 5v 5 0 5 0 5 59.8v VA 5 59.8vVA
6 0 GND 6 5v 6 0 6 0
7 60v VA 7 5v 7 0 7 0
8 60v VA 8 5v 8 0 8 .2v
9 0 9 59.9v
10 0 10 59.9v
11 0 11 193.1v
12 4.6v 12 193.1v
13 1.9v
14 0
15 2.6v
P7
1 0v GND
2 0v GND
3 5.1v 5V
4 0 NC
5 60v VA
Troubleshooting
60PC1D Y SUS Board Troubleshooting
VA, 5V Left Top X Board
P6 P5 VS, VA, and 5V to Z Board
VS
P1
P8
VA
Scope Waveform
Test Point P2
5VDC
SUS IPM
Y Drive Output IC7
Floating Ground
ER IPM
IC2
P10
• V SET UP Control VR20 250VDC adjustment measured across resistors R51 and R192 which sets
the Amplitude of the top portion of the Drive Waveform.
Check V SET UP
There are two waveform adjustments that will require the use of the oscilloscope to properly adjust. VR1 RAMP UP
is the first control, and VR2 V SET DOWN is the second. Scope connection will be made at B41 and Chassis Ground.
RAMP UP Control VR1 The Ramp Up Adjustment will correct the pitch of the Top Ramp. Failure to properly align
this adjustment will result in misfiring Pixels.
V SET DOWN Control VR2 The V SET DOWN Adjustment will correct the pitch of the Bottom Ramp. Failure to
Properly align this adjustment will result in misfiring Pixels.
Z SUS
Y SUS
Y SUS
Y SUS
Vset_DN too low All of the center washes out due to decreased Vset_DN time.
NOTE: this can create a no pix condition, but audio is present.
Vset_DN too high The center begins to wash out and arc due to decreased
Vset_DN time.
-VY too low Colors and the image will bloom slightly and the unit
will have difficulty with clean frame changes in a quickly
altering image.
-VY too high The center begins to wash out and ark due to -VY
running to long and clipping.
VSC too low The image will show very little change but there will
Be some distortion in a quickly changing image.
VSC too high The image will show very little change but there will
Be some distortion in a quickly changing image.
Z SUS Board
Distributes 5v VA VS
Receive 5V,Va, Vs Distributes 5v
Control Board
from SMPS
Distributes 5v VA
Logic signals
needed to
generate drive
waveform
IPM’s generate Generates Vsc, -Vy and V Set Up
Sustain Waveform from Vs by transformer
Transfer Waveform
Display Panel
to Y Drive Board
SUS_UP
This Section of the Presentation will cover troubleshooting the Y Drive Boards
for the 60PC1D Dual Scan Plasma Display. Upon completion of this Section
the technician will have a better understanding of the operation of the circuits
and will be able to locate voltage and resistance test points needed for
troubleshooting.
Y-Drive Board works as a path supplying Sustain waveform and Reset waveform
which are made in Y SUSTAIN B/D and sent to the Panel through SCAN DRIVER
IC’s.
The Y Drive Boards supply a waveform which selects the horizontal electrodes
sequentially.
* 60PC1DR uses 12 DRIVER ICs on 2 Boards (TOP, BOTTOM: 6 each)
VH
HVO
GND
To remove the Ribbon cable from the connector first carefully lift the Locking Tab from
the back and tilt it forward ( lift from the outside edge as shown in Fig 1). Gently slide the
Ribbon Cable free from the connector.
To reinstall the Ribbon Cable carefully slide it back into the slot see ( Fig 2 ), be sure it is seated
securely and press the Locking Tab back to the locked position see ( Fig 3).
P3 Floating Ground
Q506 Q504
Q507 Q505
P1
Bottom Drive Board Y Drive Signal
Floating Ground
input
15 Volts at Connector P1 ( Pins 2 and 3 ) must be measured with relation to Floating Ground
measuring from the wrong ground will result in an erroneous reading.
P3
Q507 Q506 Q505 Q504 IC15
IC2
15V
P1
This Section of the Presentation will cover troubleshooting the Z-SUS Board Assembly. Upon
completion of this section the Technician will have a better understanding of the circuit and be able
to locate voltage and resistance test points needed for troubleshooting and alignment.
VS VS is supplied to IC7 and the SUS_IPM through coil FL5 and to the primary winding of
transformer T3 to the Z Bias Circuit. Input voltage measurement is made from connector
P12 pins 11 and 12, to chassis ground.
VA VA is supplied to the ER_HIGH IPM through resistor R10 and diode D18. VA voltage is also
routed to connectors P1 pin 5 and P9 pin 5 for the right top and bottom X driver boards.
5v 5v is used to Bias the circuits on the Z_ SUS Board. 5v also feeds connectors P1 pin 3 and P9
pin 3 for the right top and bottom X boards.
IPM 18v IPM 18V needed to generate the Sustain and Erase pulses in the IPMs. Measured at positive side of Capacitor
C18 ( Located between the IPMs IC7 and IC3 ).
IC7
SUS-IPM
67
6 0 6 0
7 0 7 0
8 3.0v 8 .2v
9 0 9 59.9v
10 1.85v 10 59.9v
60PC1D Z SUS Board
11 0 11 193v
12 0 12 193v
Z_SUS TP179
IC2
ER-IPM
TP 0 – Y&Z SUS in
sync
P9
P6
1 0v GND
2 0v GND
3 5.1v 5V
4 0 NC
5 60v VA
P9
Troubleshooting
Troubleshooting
60PC1D Z SUSTAIN Board
P9
VA
5V Z BIAS
GND
GND Adjust
Control
+
DVM
-
60PC1D Waveforms
for Z SUSTAIN Board
Input Signals to the Z SUS Board at P2 come from the Control Board and pass
through the Top Center, and Right X Drive PWBs. Connector P2 feeds the
Input Signals to IC1 and IC24 which drive the IPMs. These Signals are used
to develop the Z SUS Drive Waveform to drive the PDP Display.
Gnd D8
5VDC VA VS SUS_DN Chassi GND
To PDP
SUS_UP
5VDC
Gnd SUS_OUT
18VDC
SUS_IPM
60PC1D Z SUS D10
VS
Block Diagram
D9
P5
To PDP
Gnd ER_LOW L1
ER-UP
ER-DN
L2
Gnd ER_IO
+ C18 18V IPM 18VDC
ER_IPM
L3
ER_HIGH
D17
Logic from the Control PCB.
P2
Output
Waveform TP
R42
95 95V Vs
V
Vs
Z
IC1, IC24
B11
P6
Q16,
Q18 To PDP
Z Bias Circuit
5VDC VA 5VDC VA
95V Vs
95
V
Z DRIVE Waveform
Z
Vs
95 95V Vs
V
Vs
Z
SUS_UP
ER_DN
SUS_DN ER_UP SUS_DN
There are Two IPMs( Intelligent Power Modules) on the Z sustain board
One is SUS IPM (IC7) , another is ER IPM (IC3)
Pull out Lock as shown in circles Pull Lock apart to remove Pull FPC Connector as shown in arrow.
This Section of the Presentation will cover the Control Board for the 60PC1D
Dual Scan Plasma Display Panel. Upon completion of this section the Technician
should have a better understanding of the Circuit and be able to locate Test Points
and Voltages necessary for troubleshooting.
D31
D32
D33
D30
IC42
IC46
TP1 B2Out 00 – 13 IC45
TP 109 - 122 G2Out 00 – 13
TP 95 - 108
P3 R2Out 00 – 13
TP148- TP177 TP 81 - 94 Addr_STB – TP 131
Mis_Flag_Out – TP 130
VS-DA – TP 129
Blank_DA – TP 128
D2 B1Out 00 – 13 RAS_Data1 – TP 127
TP 67 - 80 RAS_Data2 – TP 126
R1Out 00 – 13
TP 39 - 52 RAS_STB1 – TP 125
G1Out 00 – 13 *Solder filled TP – TP 124
TP 53 - 66 RAS_STB2 – TP 123
Temperature
Sensor
TEST Pattern
AUTOGEN
MCM P4 Connector
(Micro
Control Voltage
Module) Regulator
Replace
Regular vertical Control
CONTROL IC
lines Board
Reseat
No display or Control
Connector
Partly no display Board
Connectors
< Connector > < Partly no display >
Replace
Oscilator No picture Control
Board
< Oscillator >
Array Array
MCM
16 line 16 line
This section of the Presentation will cover the X Drive Boards. Upon completion
the Technician will have a better understanding of the Circuits which make up
X Drive and will be able to locate all the voltage test points.
The X Drive Boards consist of 3 Top and 3 Bottom Boards which are all similar in
operation, therefore the Top Center Board will be considered here.
Outputs from all the X Boards drive TCP ICs ( Tape Carrier Package ) located on
the Ribbon Cable which goes into both the top and bottom of the Display Panel.
• 5v The Z SUS Board supplies the Right Top and Bottom X Boards.
Frame
X_B/D
Rear panel
Connector
TCP IC
<IC Defect>
5V,VA from
Logic Signals for the
Top Left X Board
Z Sus Board are also RGB Logic Signals
Supplied here For the Right Top X Board and
RGB Logic Signals
For the Top Center and Right Z SUS Logic Signals
X Boards are supplied
from the Control Board
B203
VA
50
1
Output to TCP IC
To P211
P211
P209 P210
Logic Signals
Output to Right Top X Board
and the Z SUS Board
RGB LOGIC SIGNAL
INPUTS to IC201, IC202,
and IC203 output to TCP ICs
This Section of the Presentation will cover the Main Board. Upon completion
the Technician will have a better understanding of the Signal Sources that are
Processed by this Board and the will be able to confirm its operation.
Main Board
LVDS Signals
P4004 P4005 P4003
Fans
R Speaker
Tuner
L Speaker
BCM3550
IC 1001
Digital Audio
Computer Input
Component Inputs
CVBS
RS-232C
Reset BCM3560
CXA2069(AV S/W)
IC IC1001 USB for upgrade S/W
SIF for NTSC
Rear AV V, LR IF P/N for DTV
IN5 VSB/QAM/NTSC/SIF
Rear S YC, LR IN1
IC6004
Side AV V,LR IN1
IN4 OUT1 CVBS Digital Output. LVDS 12
Side S YC, LR Y,C VDEC_CVBS/S_Y
IN4 Trans
MNT_V_Out
OUT3
Comp_1 LR
Comp_2 LR IN4
RGB(Phone) LR IN3 SPDIF_OU SPDIF Out
Audio R/L I2S
AUDIO
I2S Audio Input T
ADC
Audio 부
TMDS
HDMI & Component HDMI/DVI
IIC Sub
Sub Micom
Micom EEP
ROM
DDS
RGB-PC IIS
(MTV416)
(MTV416)
TMDS
AUDIO MNT_OutLR
DDS DAC
ANT/ Cable
TUNER
BCM3550
IF_P from TUNER for DTV
IF_P
IF_N from TUNER for DTV
IF_N
CVBS from TUNER
TV IN LPF for
Rear AV V, LR CVBS
CXA2069 M_CVBS
IN1
Rear S YC, LR IC5003 SD_CVBS
SD_CVBS
FMS6400
IN1 M_CVBS/Y
Side AV V,LR Y
IN4 OUT1/Y Y/CVBS SD_Y
Side S YC, LR
IN4 C
C
OUT1/C C SD_C
Comp_1 LR
Comp_2 LR IN4
RGB(Phone) LR IN3
OUT3
MNT_V_Out
MM1732
IC5001
Comp1_Y 8(3A)
MM1731
Comp1_Pb 11(2A) L IC5002
6(Out3) Comp_Y
Comp1_Pr 16(1A) 8(3A)
5(Out2) Comp_Pb L
11(2A)
Comp2_Y 9(3B) 6(Out3) Y/G to LPF
3(Out1) Comp_Pr
16(1A)
Comp2_Pb 14(2B) 5(Out2) Pb/B to LPF
H
RGB_G 9(3B)
Comp2_Pr 1(1B) 3(Out1) Pr/R to LPF
RGB_B 14(2B) H
GPIO for Component 2 12 7 RGB_R 1(1B)
SW1 SW2 SW3
RGB_G GPIO for Component
RGB_B 2 12 7
RGB_R SW1 SW2 SW3
H Sync
RGB_HS
V Sync 7404
RGB_VS
BCM3550
FMS6407 MST3361 IC1001
IC4009 IC704
Y/G 3(YIN)
16 Comp_Y 44(GIN+)
Data [24]
43(SOGIN)
Pb/B 5(PBIN) HD-DVI
15 Comp_Pb
DATA_OUT
41(BIN+)
Pr/R 7(PBIN) H/V/DE/CLK
14 Comp_Pr H sync/V sync
46(RIN+) /DE/Clock H,V Sync/Clock
RGB_HS RGB_HS
1(EXT_SYNC)
GPIO for sync selection RGB_VS GPIO
18(SYNC_IN) GPIO for sync selection
GPIO
GPIO for Component
GPIO
GPIO for Component
MST3361
IC704
DDC SDA1
BCM3550
DDC1
HDMI 1 DDC SCL1 INPUT IC1001
TMDS1 RX0+/-
TMDS1 RX1+/- Data [0: 23]
TMDS1 RX2+/- TMDS1 DATA_OUT HD-DVI
TMDS1 RX3+/- INPUT
H sync/V sync
H,V Sync/DE H,V Sync/Clock
DDC SDA1
/DE/Clock
/Clock
EEPROM
DDC SCL1 For EDID
DDC SDA2
EEPROM
DDC SCL2 For EDID
HDCP SDA
EEPROM
NDA
For HDCP HDCP SCL
NCL
ANT/ Cable
IF_P from TUNER for DTV BCM3550
TUNER IF_P
IF_N from TUNER for DTV
IF_N
SIF from TUNER
SIF
CXA2069
Rear AV V, LR
Rear S
IN1 Audio R I2S_SCK_IN
I2S_SCK_IN
YC, LR
IN1 OUT1/R
Side AV V,LR AUDIO ADC I2S_LRCH_IN I2S_LRCH_IN
IN4 Audio L (CS5331)
Side S YC, LR OUT1/L I2S_LRCK_IN I2S_LRCK_IN
IN4
Comp_1 LR
IN4 SPDIF from MST3361
Comp_2 LR SPDIF_IN_P
RGB(Phone) LR IN3
I2S_SCK_OUT
MNT_Out _L I2S_SCK_OUT
MC3307 AUDIO DAC I2S_LRCH_OUT I2S_LRCH_OUT
MNT_Out _R (OP-AMP) (CS4344)
I2S_LRCK_OUT I2S_LRCK_OUT
SPDIF Out
SPDIF_OUT_P
SPK_L_P
AUD_LEFT_P
Analog L_OUT
SPK_L_N
Audio AUD_LEFT_N
AMP SPK_R_P
AUD_RIGHT_P
Analog R_OUT (TPA3100)
SPK_R_N
AUD_RIGHT_N
(2) To Check input cable from power to signal and CTRL B/D
Î
Replace CTRL
Color spread on R/G/B
Replace CTRL
A vertical line from bottom
or X Drive PCB
(4005A MCM model)
MCM
Connector
Oscillator
No LED light
Check power to and on the control PCB if
ok replace CTRL B/D
Connector
Y-SUS
Y-SUS
(abnormal display) To replace Y-SUS
Y-SUS
Horizontal bar
*Disconnect each Y-
Y-DRV DRV PCB one at a Replace Y-DRV
time and retest unit.
Abnormal picture
Y-DRV *Disconnect each Y- To replace Y-DRV
DRV PCB one at a
time and retest unit.
Abnormal display
(connections
connect
between Y-DRV and Re seat connectors
or
Y-SUS)
Abnormal picture
Y-DRV *Disconnect each Y- To replace Y-DRV
DRV PCB one at a
time and retest unit.
Dark Picture
Z-SUS *Check for supply Replace Z-SUS
voltages and Y-SUS, Z-
SUS waveforms.
▣ Y-DRV defects
Pic. 1.
▣ Scan IC defects
GND
Pic 2. Pic. 3.
<Phenomenon>
1. To fixed up (-) Probe like Pic.2
2. To sweep (+) Probe on the connector like Pic. 3.
3. If there are short between GND and a pin, it is failure of
the scan ic Î To replace Y-DRV
Pic. 4.
Ex>50X3
1. No display of ½ screen
1) To check power connector of the X B/D
2) To check connectors between CTRL B/D and X B/D
3) To replace the X B/D.
4) Be sure the connection of TCP after X B/D replacing
Pic. 1.
Pic. 2.
◎ EX> 42V7
model
1. Forward: test 1. GND(+) , Sus-out(-)
test 2. Sus-out(+),Vs(-)
<Phenomenon>
Pic. 1.
Ex) 50X3
Cable Role
⑫
⑧⑨ Supply Va,5V to X B/D
⑩
⑥ ⑭ ②③ RGB Video signal
④
⑬ FET driving signal to
⑦ ⑤ ①
make the Y waveform
⑤ 5V,15V for IC and FET driving
① ⑪
② ③ ④ ⑬ 5V supply
⑨ ⑩ ⑫⑭ To supply Va,Vs to Y and Z board
⑧
FET driving signal to make Z
⑪
waveform
Supply waveform on panel for
⑥
operation
Connecting between Y drive top
⑦
and bottom
VR901 - VA ADJ
P811
1 5V SUPPLY
2 5V SUPPLY
3 GROUND
4 GROUND
P800
13 3.3V_ON_IN
6.5V SUPPLY
6.5V SUPPLY
6.5V SUPPLY
P816_2
12 N.C.
GROUND
GROUND
GROUND
11 6V
10 N.C.
9 GROUND
8 STBY5V
6
6 5V
STBY5V SUPPLY
P817_2
P814_2
5 VS_ON_IN
P815_2
3.4V SUPPLY
AC NEUTRAL
AC NEUTRAL
12V SUPPLY
6V SUPPLY
MULTI_ON
4 GROUND
PFC_DET
3.4V_ON
GROUND
GROUND
AC_DET
3 STBY5V
VCC1
RL2
RL1
PFC
NC
NC
2 RL_ON
1 AC_ON
12
11
10
1
Plasma Display Panel Troubleshooting - 2007 111
60” X-PSU. Adjustment Point and Distribution of Connectors
10
11
12
1
5
P802
NC
RL1
RL2
12V SUPPLY
6V SUPPLY
3.4V SUPPLY
STBY5V SUPPLY
PFC_DET
AC_DET
MULTI_ON
AC NEUTRAL
AC NEUTRAL
GROUND
3.4V_ON
12 GROUND
6.5V SUPPLY
6.5V SUPPLY
6.5V SUPPLY
P816_1
11 GROUND
P815_1
P814_1
GROUND
GROUND
GROUND
10 12V SUPPLY
9 12V SUPPLY
8 GROUND
7 GROUND
6 6V SUPPLY
1
5 6V SUPPLY
VCC
NC
PFC
GROUND
4 GROUND
3 GROUND
P817_1
2 3.4V SUPPLY
1 3.4V SUPPLY
P803
10 GROUND
9 12V SUPPLY
8 GROUND
7 3.4V SUPPLY
6 GROUND
5 6V SUPPLY 3.4V-ADJ has
4 GROUND been adjusted
3 GROUND VR251 - 3.4V ADJ and fixed in
2 19V (SOUND SUPPLY)
1 19V (SOUND SUPPLY)
Power Supplies’ P813
Factory AC LINE 1
NC 2
12V
12V
IC REGULATOR
12V
AC_DET 6.5V
MULTI- 6.5V only 60” X-PSU
AC OUTPUT
CONVERTER ON/OFF
INPUT 6V
DISCRETE
MULTI_ON 6V
D125 D130
5V
6.5V 5V
5V
DISCRETE REG
M5V_ON
D126 R750 5V_MNT
POWER 5V
RL1
RELAY(S) IC REGULATOR
RL2 VCC1
STBY_ON STBY5V
3.4V
DC/DC 3.4V
CONVDERTER
RECTIFIER 3.4V_ON 3.4V
BRIDGE D601
P18V
VA
VA
CONVERTER
VA & VS VA_DET
PFC DISCHARGER
CONVERTER VS
VCC P18V
1 CONVERTER
PFC_DET VS
& CURRENT
PFC_ON SENSE CIRCUIT VS_ON VS_DET
P18V
VS_OCP DISCHARGE
Signals From/To
Converters and Regulators
U701 MC80F0308
M5V_O
N VDD 5 VDD VSS 24 GND
RL1 5V_ON_IN
RL2 Input 6 VS_OCP RESET 23 Input
VS_ON_IN
STBY_ON Out 7 DISCHARGE XOUT 22 Out
3.4V
Out 8 M5V_ON XIN 21 Input RL_ON
PFC_DET
AC_DET
Input 13 VS_ON_IN RL1 16 Out
VS_OC
P
DISCHARG Input 14 RL_ON AC_ON 15 Out
E
PC501 PS2571L1-1-V-A PHOTO COUPLER CTR: 200 ~ 400 DIP 4PIN NEC
RL101,
DH5D1-O(M)-16A RELAY 250V 16A ; COIL: 5V DAIICHI
POWER RL102
RELAY CHIP NPN 20V 500MA HFE: 1200 ~ 2700; ROHM: SMT3 EIAJ:
Q701, Q702 2SD2114K-W ROHM
TRANSISTOR SC59
BRIDGE BRIDGE
D101, D102 D25XB60 600V 25A 6S SHINDENGEN
RECTIFIER RECTIFIER
U601 NCP1653A CONTROLLER PFC CONTROLLER; FIXED FREQUENCY: 67 kHz PDIP-8 ON SEMICONDUCTOR
Q601, Q602,
SD20N60 MOSFET N-CHANNEL 600V 20A TO-247 INFINEON
Q603, Q604
PFC
CONVERTER U122 KIA431A-AT/P KEC LINEAR IC SHUNT REGULATOR VREF: 2.470 ~ 2.520V TO-92 KEC
PC502 PS2571L1-1-V-A PHOTO COUPLER CTR: 200 ~ 400 DIP 4PIN NEC
PC601 PS2571L1-1-V-A PHOTO COUPLER CTR: 200 ~ 400 DIP 4PIN NEC
19V SUPPLY Q204 KTC3200-BL TRANSISTOR NPN 120V 100MA HFE: 350~ 700 TO92 KEC
Q201 FQPF27P06 MOSFET P-CHANNEL -60 V -8.6A OR -60V -17A TO-220F FAIRCHILD
12V SUPPLY U221 KIA278R12PI LDO REGULATOR LOW DROP OUT REGULATOR; ON/OFF; 12V 2A TO-220IS KEC
VDD SUPPLY ZD280 MTZJ5.1B ZENER DIODE 5.1V 5MA DO34 ROHM
STBY5V SUPPLY U233 KIA278R05PI LDO REGULATOR LOW DROP OUT REGULATOR; ON/OFF; 5V 2A TO-220IS KEC
U251 KIA34063A CONTROLLER DC/DC CONVERTER FREQ: 100kHz 8PIN DIP KEC
3.4V SUPPLY
Q270 AP40P03GI MOSFET P-CHANNEL -30V -30A TO-220 APEC
SMPS SMPS SWITCHING CONTROL; DUTY CYCLE: 70%MAX
U801 KA7552A FAIRCHILD
CONTROLLER DIP-8
PC901 PS2571L1-1-V-A PHOTO COUPLER CTR: 200 ~ 400 DIP 4PIN NEC
VA U901 KIA431A-AT/P KEC LINEAR IC SHUNT REGULATOR VREF: 2.470 ~ 2.520V TO-92 KEC
CONVERTER
FUSING INRUSH CURRENT PROTECTOR; 250V-3A00 V-TYPE; 0.16
R809 ICP250-3A00 SMART ELECTRONICS
RESISTOR OHM
ST
Q801 STP6NK90ZFP MOSFET N-CHANNEL 900V 5.8A TO-220F
MICROELECTRONICS
F851 215005 FUSE 5A 250V 5X20MM SLOW-BLO LITTELFUSE
HIGH VOLTAGE RESONANT CONTROLLER; FREQ: 60kHz ST
U851 L6598 CONTROLLER
DIP-16 MICROELECTRONICS
PC701,
PS2571L1-1-V-A PHOTO COUPLER CTR: 200 ~ 400 DIP 4PIN NEC
VS PC951
CONVERTER U951 KIA431A-AT/P KEC LINEAR IC SHUNT REGULATOR VREF: 2.470 ~ 2.520V TO-92 KEC
Q851, Q852,
SD20N60 OR INFINEON OR
Q855, MOSFET N-CHANNEL 600V 20A TO-247 OR 600V 20A TO-3P
FCA20N60S FAIRCHILD
Q859
Q953, Q954 KTC3198-Y TRANSISTOR NPN 60V 150MA HFE: 120 ~ 240 TO-92 KEC
CHIP
Q951 KTC3875S-Y KEC NPN 60V 150MA HFE: 120 ~ 240 SOT-23 KEC
VA & VS TRANSISTOR
DISCHARGER FQPF9N25C OR
Q952 MOSFET N-CHANNEL 250V 8.8A OR 250V 15.6A TO-220F FAIRCHILD
FQPF16N25C
X701 CSTLS8M00G53-AO RESONATOR CERALOCK; FREQUENCY: 8 MHZ 5% RADIAL 3 PINS MURATA
MICROCONTROLL
ER MICROCONTROLL GMS 800 SERIES CMOS 8-BIT; FLASH MEMORY: 8K ABOV
U701 MC80F0308G P
ER RAM: 512BYTES I/O-PORTS: 26; 28SKDIP SEMICONDUCTOR
AC PLUG-I
TURN-ON
N
D125-CATHODE D125-CATHODE
D126-ANODE D126-ANODE
D125-CATHODE
D126-ANODE
VOLTAGE FOR MULTI-
OUTPUT CONVERTER
U601-PIN 6 (GATE)
Q151–DRAIN
WORKING MO
DE
D156-CATHODE
U601–PIN 5 (VDD)
U601-PIN 6 (GATE)
D156-CATHODE
U601-PIN 6
Q151–DRAIN
Signals From/To
Converters and Regulators
U701 MC80F0308
M5V_O
N VDD 5 VDD VSS 24 GND
RL1 5V_ON_IN
RL2 Input 6 VS_OCP RESET 23 Input
VS_ON_IN
STBY_ON Out 7 DISCHARGE XOUT 22 Out
3.4V
Out 8 M5V_ON XIN 21 Input RL_ON
PFC_DET
AC_DET
Input 13 VS_ON_IN RL1 16 Out
VS_OC
P
DISCHARG Input 14 RL_ON AC_ON 15 Out
E
Power Supply
Supplements for previous Spring 2007 Meetings
Power Supply
This Troubleshooting Procedure relates to the 50PC1DR Power Supply and should be used to assist in
Troubleshooting and determining whether the Power Supply is functioning properly
without circuit board substitution.
Step 1
With the Power Supply Board removed from the unit and placed in a service position apply AC Power
to connector SC101 and check for Standby 5v at connector P800 ( Pin3 )
and the presence of 5v AC Detect at P800 ( Pin1 ). Remove Power.
Step 2
If the 5v Standby and AC Detect are normal, check the resistance at the output of Connectors
P804 ( 5VDC, between Pins1 and 5 ) and P805 ( VS, between Pins 5 and 10 ) and ( VA, between Pins 1 and 5 )
to be sure there are no short circuits, the resistance should be in the Meg Ohm Range.
Step 3
Connect the resistors and Light bulbs as shown in the Diagram ( PG 6 ) and apply AC Power.
The Power Supply should output all the voltages necessary to operate the unit.
Failure of normal operation at this point indicates Circuit Board Repair or Replacement.
P800
P800 P803 P802
1) AC-D 1) 3.3V 1) 19V
PIN1 2) RL-ON 2) 3.3V 2) 19V
3) S-5V 3) GND 3) GND
4) GND 4) GND 4) GND
5) VS-ON 5) 6V 5) 6V
6) 5V-D 6) 6V 6) GND
P803
7) M5V-ON 7) GND 7) 3.3V
8) S-5V 8) GND 8) GND
PIN 1 9) GND 9) 12V 9) 12V
10) NC 10) 12V 10) GND
11) 6V 11) GND
P802 12) N.C 12) GND
13) 3.3ON
PIN 1
GRND Pin 5
VA
P804
GRND
5VDC
P800 13 12 11 10 9 8 7 6 5 4 3 2 1
1) AC-D
2) RL-ON
3) S-5V
4) GND
5) VS-ON P800
6) 5V-D
7) M5V-ON
8) S-5V
9) GND (2) 60 Watt Light Bulbs
10) NC =
11) 6V connected in series
12) N.C
13) 3.3ON = 100 Ohms ¼ Watt
13 P800 1
P803 P802
= 1000 Ohms ¼ Watt
12 1 10 1
Power Supply
This Troubleshooting Procedure relates to the Power Supply used in the 47LB1 LCD Display Panel.
This explanation will aide the Technician in confirming the normal operation of the Power Supply without
needing to substitute the board.
Step 1
Remove the Power Supply Board from the unit and place it in the service position
Step 2
Connect AC Power to connector SC100 and confirm presence of 5v Standby ( P202 pin 3 ) and
AC Detect ( P202 Pin 1 ). Remove Power, if both are present proceed to Step 3.
Step 3
Place 100 Ohm ¼ watt resistor as shown in the Diagram (PG 8) between RL - ON ( Pin 3 ) and
5v Standby VCC ( Pin 15 ) on the Sub Micon Board and apply AC Power.
The 6v and 12v Supplies ( see PG 9 for their locations ) should now be present. Remove Power.
Step 4
Install a 1K Ohm ¼ watt resistor as shown in the Diagram (PG 9) between 5v Standby ( P202 Pin 3 )
and 3.3v ON ( P202 Pin 13 ). Apply AC Power the remaining 19v, 24v and 3.3v Supplies should all be present
See PG 9 for their locations.
Failure at any of above steps indicates a problem with the Power Supply, the Board will need to be Replaced or Repaired
P203 P206
T102 T101
P204 P205
AC
SC100
INPUT
Pin 3 Pin 15
RL- ON 5v Standby
100 OHMS
Resistors are ¼ watt
1K OHM
5v
3.3v ON Standby
Pin 13 Pin 3
Power Supply
Sub Micon
1 5 9 16
(16) GND
POWER SUPPLY
The End
Thank You!