DEPT: SOP :

DIVISION: REVISION DATE :

IMPLIMENTATION DATE:
APEX AUTO LIMITED REVIEWED DATE/UPDATE
Adityapur , Jamshedpur- DATE:
832109 SOP OWNER :

APPROVAL :
PAGES :
STANDARD OPERATING PROCEDURE
1. Purpose
This is the standard operating procedure for the PRE-PAINTING & PAINTING of kobelco deck/upper frame.

2. Scope
JOB SPECIEMEN: DECK & UPPER FRAME (KOBELCO) MODEL NO: 1000i

3. Prerequisites
Outline information required before proceeding
RECOMMENDED PAINT/ THINNER :
DATE OF EXPIRY :
MIXING RATIO :
TECH. DATA SHEET :
VISCOSITY :
FACTORY STANDARD KOBELCO :
DRY FILM THICKNESS OF PAINT :
ADHESION TEST(CROSS HATCH) :
4. Responsibilities
Responsible person those who are playing their prime important role are SUPERVISER, PAINTER & respective
HELPER.
SUPERVISER : Mr. S.C PANDEY
PRIMARY RESPONSIBILITIES : 1. Identification of recommended paint & thinner.
2. Ensure the date of expiry
3. Ensure the mixing of paint according to technical data sheet.
4. Supervision of sequence of operation in each stage.
PAINTER : Mr. Ashok mahato/Mr. Lalmohon Mahato/Mr. Hemchand Mahato
1. Ensure air line free from moisture & air pressure.
2. Check the viscosity of mixing paint
3. Check the WFT & DFT
4. Ensure the coverage of paint both hidden /un hidden areas.

5. Procedure
1. Proper cleaning of job after shot blasting remove shots & dust thoroughly from the surface of job by using air & vacuum.
2. Mix the paint & thinner as per the mixing ratio in TDS or as directed, before that ensure the date of expiry of paint.
3. Ensure the viscosity of mixing paint as per the TDS or directed.
4. Clear the moisture/water from the air pipe line & maintain the pressure 2.8 kgf/cm²-4.2kgf/cm².
5. Phosphating to be done all the hidden areas those which are out of reach of shot blasting.
6. Pre-Paint all the hidden, unapproachable, corner, edge of nut & bolt by using 50mm/4mm paint brush.
7. Ensure the proper painting done those areas by visualization.
8. Start the painting by air paint gun.
9. Check the WFT, paint defects like sagging, running, bleeding & pin holes & rectified same.
10. Check the DFT after 24 hour or as per the TDS recommendation.
11. Note down the DFT in the given checklist format.
12. Do the cross hatch tape test after 48 hour or as directed.
13. Painting process flow chart.
6. References
DIN ISO 8503-1+2 : SURFACE ROUGHFNESS CHARACTERISTICS OF BLASTED STEEL SURFACES
ISO 19840 : DRY FILM THICKNESS
DIN EN ISO 2409 : CROSS HATCH TEST
DIN EN ISO2813 : GLOSS TESTING
DIN EN ISO 12944-6 : PAINT TEST SAMPLES