Hydraulic Tools for all Applications

Hydraulic HOLLOW LOW PROFILE

Cylinders
Cat hydraulic cylinders are available
in more than 100 standard
configurations. Whatever the
application, whatever the needed
capacity, size or stroke, there’s
a single or double acting, solid
• Ideal cylinders for pin pulling • Designed for low clearance applications
or hollow plunger, lightweight or • Design allows for push and pull forces • Grooved plunger end does not require a saddle
• Always use an equally rated or greater capacity • Spring return only, to keep compact as possible
heavy duty cylinder to do the job rod as the cylinder
for you. Cat hydraulic pumps and
accessories provide the power to Caterpillar MAX Capacity Stroke Collapsed Center Caterpillar MAX Capacity Stroke Collapsed
Part (ton) Height Hole Dia. Part (ton) Height
move the cylinders to solve your Number Push Pull (in) (in) (in) Number Push Pull (in) (in)
lifting and moving solutions. 316-1493 12 - 3.00 7.25 0.77 455-1814 10 - 0.44 1.69
316-1496 20 - 2.00 6.38 1.06 360-6964 10 - 1.5 3.47
6V-3160 30 19 2.00 5.00 1.16 455-1819 20 - 0.44 2.03
316-1495 35 - 2.50 7.03 1.31 507-6707 20 - 0.44 2.03
316-1494 35 - 6.13 13.00 1.31 360-6965 20 - 1.75 3.88
6V-3170 55 19 0.65 3.50 1.31 360-6966 30 - 2.45 4.63
GENERAL USE 6V-3175 55 19 2.00 5.15 1.31 265-8034 48 - 0.625 2.63
316-1489 60 42 6.50 12.75 2.13 360-6967 48 - 2.375 4.81
1U-5197 75 60 4.00 9.52 1.42 265-8035 80 - 0.625 3.13
465-6061 100 54 6.00 11.75 2.05 360-6968 98 - 2.25 5.56
465-6062 150 79 5.00 11.13 2.50

LOCKING PULLER TYPE

• Designed for use in all orientations

• High strength alloy steel used for durability
Caterpillar MAX Capacity Stroke Collapsed
Part (ton) Height
Number Push Pull (in) (in)
360-6955 5 - 0.63 1.63
360-6953 5 - 3.00 6.50
360-6954 5 - 5.00 8.50
360-6956 10 - 2.13 4.78
360-6957 10 - 6.13 9.75
450-0669 10 4 10.00 16.13
360-6958 10 - 10.13 13.75
455-1818 10 - 14.00 17.75 • Manual safety lock nut for mechanical • Engineered for various pulling applications
252-9892 15 - 1.13 3.13 load holding (track, bearings, etc.)
242-5354 25 - 1.25 3.63 • Features stroke limiting overflow port • Use specific puller arms available in DST
360-6970 25 - 2.00 6.50 • Ensure lock nut is against cylinder base for catalog (9S-8900, 9S-8901)
360-6959 25 - 6.25 10.75 load holding • Always use an equally rated or greater capacity
396-9840 25 - 8.00 12.00 rod/arm as the cylinder
360-6962 55 - 5.91 11.26
360-6960 55 - 6.25 11.13 Caterpillar MAX Capacity Stroke Collapsed Caterpillar MAX Capacity Stroke Collapsed
442-8139 55 - 13.25 18.12 Part (ton) Height Part (ton) Height
150-3624 80 - 6.13 11.06 Number Push Pull (in) (in) Number Push Pull (in) (in)
4C-5808 80 - 13.13 19.38 455-1822 55 – 1.97 6.46 9S-8900 70 55 7.00 18.25
360-6961 100 - 6.63 14.06 360-6969 55 – 5.91 13.23 9S-8901 100 87 6.50 18.50
478-4034 100 48 13.12 20.64 455-1823 55 – 5.91 10.39 8S-7172 100 87 14.00 25.75
360-6963 110 - 5.91 12.64 455-1824 55 – 9.84 14.33
137-7553 130 48 6.63 14.13 455-1825 100 – 1.97 7.36
457-0812 150 74 18.13 27.20 455-1826 100 – 5.91 11.30
478-4036 300 190 24.00 37.13

2
 NO COUPLERS INCLUDED HYDRAULIC BEARING PULLERS

• These cylinders are NOT supplied with
couplers (quick disconnects)
• 8I-1703 is a replacement for use in a press
• 9U-7356, 9U-7532, 9U-7547 are replacements
for floor lift stands
• Cage design for jaw retention
• Designed for one man operation
• Uses S/A cylinder for pushing effort

Caterpillar MAX Capacity Stroke Collapsed Caterpillar MAX MAX MAX Spread
Part (ton) Height Part Capacity Spread Reach Range
Number Push Pull (in) (in) Number (ton) (in) (in) (in)
9U-7547 25 – 12.00 16.38 442-8135 50 25 14 3.0-25.0
8I-1703 30 19 1.93 5.00
9U-7532 55 – 13.12 18.13
9U-7356 100 – 10.25 17.69

BEARING PULLER PLATES SUPER JACKS BOTTLE JACKS

• Wedge shaped edges for hard to • Both jacks are the aluminum version • Lower handle effort reduces operator fatigue
drip components • Features a reversal ratchet for raising • Fully serviceable
• Combine with cross blocks, rods, and cylinder and lower loads • Safety relief valve to prevent overload
for easy pulling • Lever bars are sold separately

Caterpillar MAX Spread Thread Caterpillar MAX Stroke Height Lever Caterpillar MAX Hydraulic Height
Part Capacity MIN MAX Part Capacity MIN MAX Bar Part Capacity Stroke MIN MAX
Number (ton) (in) (in) (UNF) Number (ton) (in) (in) (in) Number (ton) (in) (in) (in)
446-9412 30 .67 9.65 1"-14 1U-9330 35 5.0 10.25 15.25 4C-4034 439-5575 8 5.9 8.62 17.48
446-9413 50 .67 9.65 1¼"-14 1U-9331 50 4.0 10.31 14.31 4C-4039 439-5576 15 5.9 8.98 17.83
439-5577 20 5.9 9.21 18.07
440-4777 30 5.9 9.53 18.39
439-5578 50 5.9 9.92 15.83

3
 459-8752 455-1816 459-8757

459-8762

CYLINDER ATTACHMENTS
Base Attachment C

D A

B
Z PW
CAT Part No. Tons A B C D
465-4080 5 ¾"-14 NPT 2.00 .50 1.75
465-4079 10 1¼"-11½ NPT 2.25 .50 2.56
Caterpillar MAX Stroke Plunger Thread Collar Thread Int. Base Thread 465-4081 25 2"-11½ NPT 2.50 .50 3.88
Part Capacity P W Z
Number (tons) (in)
455-1815 10 6.12 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
Tube Extension
455-1816 10 8.00 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
455-1817 10 10.12 1.250-11.50 NPT 2.250-14 UNS-2A 1.250-11.5 NPT
455-1820 25 6.25 2.000-11.5 NPT 3.312-12 UNS-2A 2.000-11.5 NPT
455-1821 25 14.25 2.000-11.5 NPT 3.312-12 UNS-2A 2.000-11.5 NPT
CAT Part No. Tons Length (in) Threaded Ends

Serrated Saddle Flat Base A 465-4082 5 5 ¾"-14 NPT

B 465-4088 10 5 1¼"-11½ NPT
D
459-8753 5 10 ¾"-14 NPT
C A
C 459-8754 10 10 1¼"-11½ NPT
B
465-4086 25 10 2"-11½ NPT
CAT Part No. Tons A B C CAT Part No. Tons A B C D 465-4091 5 18 ¾"-14 NPT
459-8760 5 ¾"-14 NPT 1.25 1.09 459-8761 5 ¾"-14 NPT 4.50 1.25 2.50 465-4089 10 18 1¼"-11½ NPT
459-8757 10 1¼"-11½ NPT 2.00 1.50 459-8762 10 1¼"-11½ NPT 6.50 1.38 3.50 465-4087 25 18 2"-11½ NPT
459-8759 25 2"-11½ NPT 1.63 3.0 459-8763* 25 2"-11½ NPT 6.50 2.31 6.50 465-4090 10 30 1¼"-11½ NPT
* Round base model
Threaded Adaptor B
Smooth Saddle Special Base
B
C A D
C A

CAT Part No. Tons A B C D

CAT Part No. Tons A B C CAT Part No. Tons Dimensions Mounting 465-4085 5 ¾"-16 UN 1.13 1.50 ¾"-14 NPT
459-8758 10 1¼"-11½ NPT 1.50 2.00 459-8764 50 7" Square 4.33" B.C. 465-4084 10 1"-8 UN 1.25 2.19 1¼"-11½ NPT

Grooved Saddle 90° V-Base Threaded Connector

A C B
B A A
A D
C B

CAT Part No. Tons A B C CAT Part No. Tons A B C D CAT Part No. Tons A B
465-4083 5 1.00 .25 .68 459-8755 5 ¾"-14 NPT 1.50 1.88 1.00 459-8751 5 ¾"-14 NPT 1.38
459-8756 10 1¼"-11½ NPT 2.13 2.25 2.13 459-8752 10 1¼"-11½ NPT 1.63

4
 POW'R-LOCK POW'R-LOCK ACCESSORIES
Caterpillar Description Height

466-1788

466-1773
Part
Number (in)

466-1780 Flat Load Cap 1.3 x x

466-1774 Spacer 1.0 x x

466-1775 Spacer 2.0 x x
466-1776 Extension 5.0 x x
466-1777 Extension 7.0 x x
466-1778 Extension 9.0 x x
466-1789 Extension 11.0 x –
• Provides continuous locking protection
during lift, lower and hold functions 466-1790 Extension 14.0 x –
• Patent-pending control technology
synchronizes cylinder and lock nut for Extension
466-1779 12.0 x –
smooth and efficient lifting and lowering base adapter
• Unique double-acting cylinder offers a
low collapsed height to accomodate more
lifting applications
• Simple 2-button pendant allows operation
of raise and lower functions from up to 20
feet away
• All exposed load-bearing steel
cylinder components utilize a
nitrocarburizing treatment to reduce
wear and resist corrosion
• Ergonomic handle has six positions for
comfortable handling and folds when
not in use
• Meets ANSI B30.1-2009, AS/NZS-2538,
AS/NZS-2693 certification criteria
• Automatic load locking
• Portable
• Self-contained unit
• CE certified

CAT Cap. Stroke Lifting Cylinder Recommended

Part (ton) (in) Speed* Lifting Speed* Air Supply**
Number (in/min) (in/min)
No
Load Load (CFM) (psi)
466-1788 200 14.0 34 2.0 2.4 130-150 55-100
466-1773 200 24.5 45.5 2.0 2.4 130-150 55-100
* Depending on available airflow, regulator setting,
pump speed and load weight.
**Minimum dynamic air pressure of 55-60 psi, 90-100
psi required to achieve 200 ton capacity.

5
 MANUAL PUMPS COMPACT AIR PUMPS AIR PUMPS

• Two-speed operation for fast easy operation
• All steel construction except for 451-7994
• 451-7994 features aluminum construction
for lighter weight
• Input air supply required: 40 - 125 psi
• All pumps feature a quite 76 dB sound level
during operation
• Larger reservoir kit: 455-6567 increase from
127 in3 to 230 in3
• Input air supply required: 60 - 100 psi
• Two-speed operation for fast easy operation
• ATEX rated

Caterpillar For MAX Displacement Usable Caterpillar For MAX Oil Flow Usable Valve Caterpillar For MAX Oil Flow Usable Valve
Part Cylinder Pressure per Stroke Oil Part Cyl. Press. @ 100 psi @ 10,000 psi Oil Actuation Part Cyl. Press. @ 100 psi @ 10,000 psi Oil Actua-
Number Type (in3) Capacity Number Type (psi) (in3/min) (in3/min) (in3) Number Type (psi) (in3/min) (in3/min) (gal) tion
(psi) 1st Stage 2nd Stage (in3) 455-6557 D/A 3,000 60 10 127 Manual Handle 439-5242 D/A 10,000 850 80 1.75 Manual
439-5246 S/A 10,000 1.00 0.15 47 451-7995 S/A 10,000 48 5 127 Remote Pend. 417-9064 D/A 10,000 850 80 5.00 Manual
451-7994 S/A 10,000 0.91 0.19 70 439-5243 S/A 10,000 60 10 127 Foot Lever Bolting and tensioning pumps are located on Pgs. 10-11.
439-5245 S/A 10,000 1.00 0.15 134
9U-6600 D/A 10,000 7.69 0.29 453

ELECTRIC PUMPS
INTERMITTENT DUTY GENERAL USE HEAVY DUTY

• Lightweight and compact • Powerful 1.7 hp universal motor • Features indoor friendly induction motor that
• Features remote motor ON/OFF pendant control • Features remote motor ON/OFF pendant control outputs 75 dB
• For all pumps, flow rate: • For all pumps, flow rate: • These pumps are good for high volume, high
1st Stage = 200 in3/min @ 100 psi = 700 in3/min flow applications
2nd Stage = 20 in3/min @ 10,000 psi = 60 in3/min • 447-0910/11 configured to power two S/A
cylinders at a time

Caterpillar For MAX Voltage Usable Valve Caterpillar For MAX Voltage Usable Valve Caterpillar For MAX Oil Flow Voltage Usable Valve
Part Cylinder Pressure 1 PH Oil Actuation Part Cyl. Pressure 1 PH Oil Actuation Part Cyl. Press. @100 psi @10,000 psi 1 PH Oil Type
Number Type (psi) 50/60 Hz (gal) Number Type (psi) 50/60 Hz (gal) Number Type (psi) (in3/min) (in3/min) (50/60 Hz) (gal)
451-8702 S/A 10,000 115 1.0 Manual 350-7768 D/A 10,000 115 V 2.0 Manual 447-0910 S/A 10,000 650 60 115 V 5.0 Man.
452-1079 S/A 10,000 230 1.0 Manual 350-7769 D/A 10,000 230 V 2.0 Manual 447-0911 S/A 10,000 650 60 230 V 5.0 Elec.
439-5249 D/A 10,000 115 1.0 Manual Bolting and tensioning pumps are located on Pgs. 10-11. 439-5247* D/A 10,000 450 40 115 V 2.0 Elec.
439-5250 D/A 10,000 230 1.0 Manual 439-5248* D/A 10,000 450 40 230 V 2.0 Man.
457-0818* D/A 10,000 650 60 115 V 5.0 Elec.
457-0819* D/A 10,000 650 60 230 V 5.0 Elec.
* On board LCD.

6 S/A = single-acting D/A = double-acting

 CORDLESS PUMPS ROLL CAGE SKIDBAR

• Lightweight design with integrated handle and • Protects pump • Provides easy two-hand lift
carrying strap for portability • Provides greater pump stability • Provides greater pump stability on soft
• Bladder reservoir prevents contamination and or uneven surfaces
allows pump usage in any position
• Powerful ½ horsepower motor and 28 volt Lithium- Accessory Fits on Reservoir Accessory Fits on Reservoir Wt.
Ion battery deliver exceptional speed and run time Kit Number Kit Number
(lbs)
346-6163 1 and 2 gallon 346-6164 1-2 gal. w/o heat exchanger 4.9
Caterpillar For Charger Output Flow Rate Usable
Cyl. Voltage (in3/min) Oil Cap. 447-0913 5 gallon
Part
No 2000 10,000
Number Type (VAC) Load psi psi (in3)
450-9134 S/A 115 125 30 15 120
461-4388 S/A 230 125 30 15 120
533-1186 D/A 115 125 30 15 120 HYDRAULIC HOSES
533-1185 D/A 230 125 30 15 120

IN-LINE VALVES PRESSURE GAUGES

• Thermo-plastic hoses (TP) for demanding

applications, featuring 4:1 design factor
• Heavy-duty rubber hoses (HDR)
• High flow coupler with 3/8"-18 NPT oil
connection, 1040 in3/min. maximum oil flow
• NOTE: All hoses are single hoses with the
exception of Caterpillar Part Number 417-9067,
which is a twin hose.

• Valves are intended to plumbed in line with • Dual scale read out in psi and bar CAT MAX Hose Length Type Connection
hydraulic cylinders • Gauge snubbers or needle valves Part Pressure ID
• All valves rated for 10,000 psi MAX Pressure recommended for high cycle applications Number
• All valves painted, coated, or plated for (psi) (in) (ft) End A End B
corrosion resistance General Use
242-5359 10,000 0.25 3.0 TP ⅜"-18 NPTF 137-7713
137-7713
178-6916 10,000 0.25 6.0 TP ⅜"-18 NPTF
Caterpillar Description End A End B Caterpillar Pressure Face Mount Mount Glycerin 451-0444^
Part Part Range Dia. Location Thread Filled 6D-7726 10,000 0.25 11.5 TP ¼"-18 NPTF ¼"-18 NPTF
Number Number (NPTF) 9U-5117 10,000 0.25 20.0 HDR ⅜"-18 NPTF ⅜"-18 NPTF
(NPTF) (NPTF) (psi) (in)
162-1410 10,000 0.38 6.0 TP 451-0444 451-0444
242-5365 Needle Valve ⅜"-Female ⅜"-Female 507-6709 0-10,000 4 Lower ½"-Male No
134-5409 10,000 0.38 6.0 HDR ⅜"-18 NPTF ⅜"-18 NPTF
507-6708 Pressure Relief Valve ⅜"-Female ⅜"-Female 447-0914 0-15,000 4 Lower ½"-Male Yes
Diagnostic
Manually Operated
344-7922 10,000 .025 10.0 TP SAE #6
515-8204
A12:E16 Valve
⅜ -Female ⅜"-Female Gauge Adapters 344-7923 10,000 .025 14.0 TP
SAE #6
SAE #6 SAE #6
Caterpillar Gauge Port End A End B 344-7924 10,000 .025 18.0 TP SAE #6 SAE #6
Part
Number (NPTF) (NPTF) (NPTF) Torque Wrenches
507-6710 ½"-Female ⅜"-Male ⅜"-Female 7X-0486 7X-0486
417-9067 10,000 .025 20.0 TP*
7X-0487 7X-0487
Gauge Assemblies Bolt Tensioning
430-7795 21,750 .025 3 TP Male QD~ Female QD~
Caterpillar Pressure Range End A End B
Part 498-6571 21,750 .025 3 TP Male QD~ 498-6574
Number (psi) (coupler) (NPTF) 430-7796 21,750 .025 10 TP Male QD~ Female QD~
515-8206 0-10,000 451-0444 ⅜"-Male 466-1812 21,750 .025 10 TP Male QD~ Female QD~
* Twin Line Hose style (two hoses attached to each other).
^ Ships connected to Male coupler (Fitting 136-2066 required
if intended for other end of hose).
~ Item from Kit# 431-8884.

7
 FITTINGS
Caterpillar Pressure Rating Connection End Connection End Connection End
Part Number (psi) A B C
¼" NPTF - MALE ¼" NPTF - MALE
NIPPLE

136-2064 10,000 -
454-6267 10,000 ⅜" NPTF - MALE ⅜" NPTF - MALE -

¼" NPTF - FEMALE ¼" NPTF - FEMALE

COUPLING

136-2065 10,000 -
136-2066 10,000 ⅜" NPTF - FEMALE ⅜" NPTF - FEMALE -
171-1879 10,000 ¼" NPTF - FEMALE 916" STOR #6 - MALE -

¼" NPTF - MALE ¼" NPTF - FEMALE

STREET ELBOW

135-2533 10,000 -
135-2535 10,000 ⅜" NPTF - MALE ¼" NPTF - FEMALE -
136-2059 10,000 ⅜" NPTF - MALE ⅜" PTFS - FEMALE -
136-2060 10,000 ¼" NPTF - MALE ⅜" NPTF - FEMALE -

135-2537 10,000 ⅜" PTFS - FEMALE ⅜" PTFS - FEMALE -

ELBOW

136-2069 10,000 ¼" FNPTF - FEMALE ¼" FNPTF - FEMALE -

135-2532 10,000 ⅜" NPTF - MALE ¼" NPTF - FEMALE -

REDUCER

136-2061 10,000 ¼" NPTF - MALE ⅜" NPTF - FEMALE -

136-2063 10,000 ⅜" NPTF - MALE ½" NPTF - FEMALE -
136-7203 10,000 916" STOR #6 - MALE ⅜" FNPTF - FEMALE -

136-2067 10,000 ¼" NPTF - FEMALE ¼" NPTF - FEMALE ¼" NPTF - FEMALE
TEE

136-2068 10,000 ⅜" PTFS - FEMALE ⅜" PTFS - FEMALE ⅜" PTFS - FEMALE

135-2534 10,000 ¼" NPTF - MALE ¼" NPTF - FEMALE ¼" NPTF - FEMALE
TEE

136-2062 10,000 ⅜" NPTF - MALE ⅜" FNPTF - FEMALE ⅜" FNPTF - FEMALE

COUPLERS SAFETY TOOL

• Select the coupler based on the application • Relieve hydraulic back pressure by safely
pressure / tool being used bleeding the hydraulic coupler
• Minimize injuries from projectile parts and
under-skin hydraulic fluid injections by
Caterpillar Application MAX Hydraulic Threaded Dust eliminating unsafe coupler bleeding practices
Part Type Press. Connection Connection Cap
Number (psi) Type Collar Thread Type Thread Caterpillar MAX Female Male
Part Pressure Coupler Coupler
1P-2376 General Use 10,000 Female 1-316"-UN Female ¼"-18 NPTF 1P-2377
Number (psi) Thread Thread
451-0444 General Use 10,000 Female 1-316"-UN Male ⅜"-18 NPTF 1P-2377
9U-7535 General Use 10,000 Female 1-316"-UN Female ⅜"-18 NPTF 1P-2377 466-5302* 10,000 1316"- 16 UNF 1316"- 16 UNF
1P-2375 General Use 10,000 Male 1-316"-UN Male ⅜"-18 NPTF 1P-7437 * Can Be Used With The Following Couplers: 1P-2376,
137-7713 General Use 10,000 Male 1-⅛"-UN Female ⅜"-18 NPTF 1P-7437 9U-7535, 451-0444, 1P-2375, 137-7713
7X-0486 Torque Wrench 10,000 Female 1-18"-UN Male ¼"-18 NPTF 7X-0488
7X-0487 Torque Wrench 10,000 Male 1-18"-UN Female ¼"-18 NPTF 7X-0489
431-8884 Tensioning 21,750 Both Kit Female G ¼" 60° —
498-6574* Tensioning 21,750 Female — Female G ¼" 60° —
* Coupler is a 90° swivel

8
 HYDRAULIC TORQUE WRENCHES – SQUARE DRIVE
REACTION ARMS ANGLE OF TURN INDICATORS
• Used for visual indication of "torque turn"
requirement
• Can only be used with "Square Drive"
style wrench

Caterpillar Wrench Used With

Part
Number
458-9475 478-3990
458-9476 478-3993
458-9477 478-3996
458-9478 478-4000
458-9479 478-4003
• Includes double swivel manifold to allow • Features quick-release lever for no tools
correct hose alignment in tight quarters required interchange
• Push button sq. drive release for quick • Various lengths to allow appropriate reaction
forward/reverse interchangeability point on application
• 35 degree rotation angle and rapid return • Can only be used with "Square Drive"
stroke for fast operation style wrench
Caterpillar MAX Torque Square Caterpillar Style Description Wrench
Part @10,000 psi Drive Size Part Used With
Number (Ft-lbs) (in) Number
478-3990 1,440 ¾ 466-1796 1 Short 478-3990
478-3993 3,225 1 466-1797 2 1" 478-3990
478-3996 6,150 1½ 466-1798 2 2" 478-3990
478-4000 11,175 1½ 466-1799 2 3" 478-3990
478-4003 26,150 2½ 478-4033 3 28" 478-3993
478-3999 2 6" 478-3996

HYDRAULIC TORQUE WRENCHES – LOW PROFILE (CASSETTE STYLE)

DRIVE UNITS CASSETTES REACTION PADDLES

• Includes double swivel manifold to allow
correct hose alignment in tight quarters
• Includes interchangeable handle for
operator safety
• 30 degree rotation angle and rapid return
stroke for fast operation
• Cassettes are used in conjunction with the
appropriate drive unit for complete tool
• It is common to have one drive unit and
multiple cassettes
• No tools need to change cassettes with
drive unit
• Lightweight interchangeable design
(no tools required)
• Allow for offset reaction when in-line
reaction is unavailable
• Only can be used with "Low Profile"
style wrench

Caterpillar Cassette Range MAX Torque Caterpillar Hexagon Size Drive Unit Caterpillar Used With Dimensions (in)
Part @ 10,000 psi Part (A/F) Used With Part Drive Unit
Number Number (in) (mm) Number A B C D E
(in) (mm) (Ft-lbs)
478-4008 1-7/16" 36 478-4006 385-4011 478-4006 3.31 0.62 1.38 1.77 5.83
478-4006 1⅛ - 2⅜ 30 - 60 2,040
478-4010 1-5/8" 41 478-4006 385-8490 478-4017 4.29 0.83 1.85 2.32 7.48
478-4014 1516- 3⅜ 36 - 85 4,175
478-4012 1-13/16" 46 478-4006
478-4024 1⅞ - 4⅛ 50 - 105 8,470
478-4016 1-7/16" 36 478-4014
478-4018 1-13/16" 46 478-4014
478-4020 2-3/16" 55 478-4014
478-4026 2-9/16" 65 478-4024

9
 MANUAL TORQUE MULTIPLIERS Pneumatic Torque Wrenches PTW - Reaction Arms

① Standard Reaction Arm (standard with tool)

② Extended Drive
③ Sliding Reaction Arm
④ Double Straight Reaction Arm
⑤ Extended Reaction Arm
⑥ Blank Reaction Arm
⑦ Straight Reaction Arm

• Must order "Load Cell & Bridge" and "Adaptor
Kit" for complete tool
• Twin ports for quick connection of multiple tools
• One Load Cell & Bridge have multiple
interchangeable Adaptor Kits for the right
thread size
• High speed continuous rotation for constant • For use with 494-7150 and 494-7151 Pneumatic
torque output Torque Wrenches
• Low noise air motor provides quiet, consistent
performance for indoor and outdoor applications
• Provided with standard reaction arm
• FRL required for use

Caterpillar MAX Input Torque Output Male Caterpillar Torque Square Weight Item CAT Part Description
Part Pressure Torque Ratio Square Drive Part (ft-lbs) Drive Number Number
Number (psi) (Ft-lbs) (in) Number MIN MAX (in) (lbs) For use with 494-7150
384-8906 750 250 3:1 ¾ 494-7150 500 2000 1 23 1 494-7157 Standard Reaction Arm
494-7151 1300 6000 1.5 42 2 494-7155 Extended Reaction Arm
494-7152 FRL (Filter-Regulator-Lubricator) 5 522-0846 Extended Drive, 12 inch (305 mm)
6 494-7159 Blank Reaction Arm*
7 494-7158 Straight Reaction Arm
For use with 494-7151
1 532-6960 Standard Reaction Arm - Large
2 494-7154 Extended Drive, (305 mm), Large
5 494-7156 Extended Reaction Arm, Large
6 532-6962 Blank Reaction Arm, Large
7 532-6961 Straight Reaction Arm, Large
* Blank reaction arms must be heat treated to HRc 38-42
prior to use.

TORQUE WRENCH PUMPS

ELECTRIC PNEUMATIC

• High efficiency Universal Motor draws lower • Two-speed operation and high by-pass pressure
amps for superior performance in remote reduces cycle time for improved productivity
locations • Optional heat exchanger cools oil and warms
• Two-speed operation and high by-pass pressure exhaust air to prevent freezing
reduces cycle time for improved productivity
• Composite shroud with integrated carrying
handle for easy transportation

Caterpillar LCD Valve Usable Motor Caterpillar Valve Usable Air

Part Type Oil Cap. Electrical Part Type Oil Cap. Pressure
Specs.
Number (gal) (50/60 Hz) Number (gal) (psi)
385-8479 – Electric 2.0 115 V, 1 ph 132-8232 Pendant 1.75 100
384-8916 – Electric 2.0 230 V, 1 ph 451-7991 Pendant 1.75 100
385-3995 • Electric 2.0 115 V, 1 ph
385-3996 • Electric 2.0 230 V, 1 ph

10
 BOLT TENSIONERS
SINGLE STUDS TWIN STUDS

• Must order "Load Cell & Bridge" and • Engineered specifically for the 3600 connecting
"Adaptor Kit" for complete tool rod bolts
• Twin ports for quick connection of • Features smart technology for quality tracking
multiple tools and assurance
• One Load Cell & Bridge have multiple
interchangeable Adaptor Kits for the right
thread size

Load Cell MAX Load Effect. Stroke Adaptor Thread Caterpillar MAX Load Effective Stroke Thread
& Bridge Press. Cap. Area Kit Size Part Press. Cap. Area Size
Number
(psi) (ton) (in2) (in) (psi) (ton) 2
(in ) (in)
384-8906 21,750 165 15.16 0.39 384-8909 2.0"-4.5 498-6542 21,750 26.9 5.456 5.456 M19 x 1.5
UNC * 498-6547 Tensioner Part Number

TENSIONING PUMPS
ELECTRIC SMART TECHNOLOGY

• High efficiency universal motor draws
lower amps for superior performance in
remote locations
• Panel mounted 6-inch pressure gauge,
with polycarbonate cover for improved
visibility and safety
• User adjustable valve for safe and precise
pressure control
• Application specific software for semi-
auto bolt tensioning
• Smart technology integration for
GO/NO-GO feedback and quality
record storage
• User friendly touchscreen interface

Caterpillar Max. Useable Motor Caterpillar Voltage Valve Usable Sound

Part Pressure Oil Cap. Voltage Part Type Oil Capacity Level
Number (bar) (gal) (VAC) Number (gal) (dB)
385-8487 21,750 1.00 115 498-6540 115v Electric 2.0 75
385-8488 21,750 1.00 230 498-6541 220v Electric 2.0 75

11
 Contact Caterpillar Tool Consultants
to schedule these complimentary services.

SAFETY TRAINING
1-hour training class designed to bring awareness to
common safety hazards in the high-force tool industry.

TOOL CRIB ASSESSMENT

A visual inspection of all of your high-pressure
tools, summarized by a detailed inspection report.

For service, warranty or troubleshooting, please use the following resources:

Country/Region Enerpac Academy or Regional Office
U.S./Canada Enerpac | 199 Gateway Court, Columbus, WI 53925
1-800-558-0530 option #2 | techservice@enerpac.com
Latin America
Europe
Northern Africa
Enerpac B.V. | Galvanistraat 115 | 6716 AE Ede, The Netherlands
Sub Sahara Africa
Office +31 (0)318 535 911 | EAINFO@ENERPAC.COM
Middle East
India
Enerpac Australia | Block V: Unit 3, Regents Park Estate, 391 Park Rd.,
Regents Park, NSW 2143
Australia / New Zealand
1 800 225 084 | +61 (0)2 8717 7200 | tech.services-au@enerpac.com
http://www.enerpac.com/en-au/contact-us
Actuant Korea - Enerpac
Korea 48, Mayu-ro 20beon-gil, Siheung-si, Gyeonggi-do | 15116 | Korea
T: +82-31-434-4506 | F: +82-31-434-4507 | ellen.park@enerpac.com
Actuant Asia Pte. Ltd. | 83 Joo Koon Circle #01-03, Singapore 629109
Southeast Asia
+65 6637 8537 | jason.lim@enerpac.com
Countries covered by the Enerpac Southeast Asia office:
Brunei, Cambodia, Hong Kong, Indonesia, Lao PDR, Malaysia, Mongolia Singapore, Pakistan, Philippines, Taiwan, Thailand, Timor
Leste and Vietnam.

For further information:

https://dealer.cat.com/en/ps/service-tools/c/supplier-information/enerpac.html

03-030125214 REV. 10/2017