Beruflich Dokumente
Kultur Dokumente
SERVICEMANUAL
Rolls-Royce0y Ab, Rauma,Finland W OR K N O.: 115000303
SERVICEMANUAL
Mechanicaland Hydraulic Part
Rolls-RoyceUS 35 FP / 3650
Rolls-RoyceOy Ab
ffi Rolls-Royce
P.O.Box 220, FIN-26101 Rauma,Finland
Phone:+358 2 83791
Fax: +358 2 8379 4804
Azimuth Thrusters/ Propulsion
Aftermarket
Fax +358 2 8379 4874
Home page:www.rolls-royce.com
@Copyright2000 by Rolls-RoyceOy Ab
All rights reserved.No part of this publicationmay be reproducedor copiedin any form or by any meanswithoutthe special
permissionof the copyrightowner.
NEC}IAHIGALM,RT
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UPPER:pARI
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LO1AIEHPART
LISTOF HEADINGS
1 . G E N E RAL ..- . .r. r. .r. . r. . . . . .r. . I r| . r.rrr. . . . i r. . . . . . . I t r. .t t . . r. rr. rI . . I .. .. . . . . . . . . . . . . 9
2. U P P E R A S S E M B L Y D R A W I N G S r , . . . . . . . , . . . . . r r . . r . . . . . . . . . . . r ! . . i . ,9r . . . . .
4. L O W E R A S S E M B L Y D R A W | N G S . r . . . . r - , . . r . . . i , . . . r . r r . r r . . r . t . . . .1. .0. .
5. O T H E R M E C H A N I C A L D R A W | N G S . r i t . . . . . r i . . . , . . r . t r , . , r . . . . . . r r .1. 0
,..
6, H Y D R A U L I GP A R T D R A W | N G S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r . r1. 1. . . . . . . . . .
7. 11
INSTRUCTIONSFOR ASSEMBLYAND SERVICE..I"r.........
g. S E P A R A T E 1 N S T R U C T | O N S . . . . . . , r r . r . . . . . . . . . . r . . . . . . . . r r . r . . . . . . . r1. 2
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1 2 . S E R V I C E R E P R E S E N T A T I V E S . r . . . r , , r . . , . , . . . r r r r . . r . . . i . . . . , . . . . .1r 3, . . . .
LISTOF DRAWINGS
5156318 000 +PL Ropeguard ........4.12
A=DrawingrevisionlB=PLdrawingnumberlC=PLrevisionlD=PLvaiantlE=PL=PartlistlF=Revisionofthisdocument
Srrhsect Drawinoname A B C D E F
TABLEOF CONTENTS
1. GENERAL
1. Technicaldata 6465245 000
2. UPPERASSEMBLYDRAWINGS
1. Main assemblyand intermediateshafting......... 5160384 000 +pL
A=DrawingrevisionlB=PLdrawingnumberlC=PLrevisionlD=PLvariantlE=PL=PartlistlF=Revlsionofthisdocument
Subsect. Drawinqname A B C D E F
3. ASSEMBLYDRAWINGS
INTERMEDIATE
1. Intermediateassembly 5160239 yyy +pL
4. LOWERASSEMBLYDRAWINGS
1. Lower g e a r....... 5158884 y16y +pL
5. DRAWINGS
OTHER MECHANICAL
1. Gravity tank 5257530 001 + P L
A-- Drawing revisiont B = PL drawingnumberI C = PL revisionI D = PL variantt E = PL = Part tistt F = Revisrbnof this document
Subsecl. Drawinoname A B C D E F
6. HYDRAULICPARTDRAWINGS
1. Hydraulicscheme 8152166 000 +pL
7. FORASSEMBLYAND SERVICE
INSTRUCTIONS
1. Routinemaintenance......... 6455662 000
8. SEPARATEINSTRUGTIONS
1. Lubricationand maintenanceof tooth couplings............ 6454990 000
9. SPAREPARTSAND TOOLS
1. Commissioningparts 6457787 SLG PL
10. UNIT
STORINGOF AQUAMASTERPROPULSION
1. Storing of Aquamasterpropulsion unit..... 6452407 001
11. ONBOARD
INSTALLATION
1. Lifting of propulsionunit........ 6461368 000
12. SERVICEREPRESENTATIVES
1. Service Representatives 6455659 000
TECHNICALDATA 514.R14819
Aquamasterpropulsionunit
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OF AOUAMASTER
CONTEI{TS
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SERVICEMANUAL
CONTENTSOF AQUAMASTER
1. General
for the installationand maintenance
This Manualcontainsbasicinstructions of
AquamasterAzimuthThrusters,manufactured by Rolls-RoyceOy Ab.
This manualis madeto a specific delivery,specifiedby Aquamasterdelivery
number(514-XXXX) and serialnumbersof the thrusters.
It is assumedthat the staffusedfor the installationand maintenance of the
propulsionsystemhas a generaltechnicalknowledgeand experienceof
seruiceoperations, and a basicunderstanding of the functionof azimuthing
thrusters.
For moredetailedtechnicalinformationor maintenanceinstructions
of the
AquamasterAzimuthThrustersand its controlsystemspleasecontactthe
local Rolls-RoyceSeruiceRepresentative.
2. of the equipmentdelivered
Specification/development
The Aquamasterthrusterswill be equippedas agreeduponin the sales
documents.
However,this publicationis madeof the product,the designof whichis
subjectto regularimprovements and modifications.
Rolls-RoyceOy Ab reservesthe rightto minoralterationsand improvements
owingto engineering development withoutbeingobligedto enter
corresponding changesin this guide.Consequently, the copyrightownerof
this publicationcan not acceptany responsibility or omissionsoccurredin this
publication.The copyrightownershallnot be heldliableunderany
circumstances for any f inancialloss,injuryor otherdamage,for any pany
usingthe information givenin this publication.
3. manuals
Supplementary
This manualis supplementedby:
. ControlSystemServiceManual,containinginstructions, drawingsand
diagramsfor operationand maintenance of the controlsystem.
. for Aquamasterandcontrol
User'sGuide,containinginstructions
systemoperation.
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AND
FORTHEUSEOF WARNINGS
GUIDANCE
CAUTIONS
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It is the user'sresponsibility
to makeall relevanthazardidentificationsand risk
assessmentsof all the activitiesassociatedwith the use of this document.
to designand implementsafe systemsof work
It is the user'sresponsibility
and to supplysafe equipment(including,withoutlimitation,safetyequipment)
and training(including,withoutlimitation,healthand safetytraining)to anyone
usingthis documentto work on productsto whichit relates.
A user withoutthe relevantexperienceof workingin accordancewith this
documentor with products,or similarproducts,to whichit relatesshouldseek
appropriateadviceto enablethem to identifythe appropriatehealthand safety
controlsand precautionsand controlsand precautionsto protectagainstrisks
to the UlsteinAquamasterAzimuthThrusterand/orits componentswhilstwork
is beingundertaken.Technicalassistancecan be soughtfrom Rolls-Royce
and will be subjectto Rolls-Royce's
termsand conditions.
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$ Rolls-Royce Oy Ab, Rauma, Finland PRODUCTDISPOSALAND SCRAPPING
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ANDSCRAPPING
DISPOSAL
PRODUCT
givenin
Dismantlethe machine,separatingthe partsfollowingthe instructions
this manual.
You mustgroupthe partsaccordingto the materialsthey are madeof: iron,
stainlesssteel,aluminium,copper,bronze,plasticand rubber.
The partsmustbe disposedof by the relativecentresin full compliancewith
anddemolishing
the lawsin forceon the matterof dismantling industrial
waste.
Wasteoil: to disposeof wasteoil abideby the lawsfor protectingthe
environmentand the laws in force in the Countrywherethe machineis used.
Pagel(1) 6458097-A-000U
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Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma,Finland SAFETYINFORMATION
SAFETYINFORMATION
The followingsignalwordsare usedto identifythe levelof potentialhazard.
o Notice
o Caution
. Warning
. Danger
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Rolls-Royceazimuththrusters ROLLS.ROYCEAZIMUTHTHRUSTER
' Rolls-RoyceOy Ab, Rauma,Finland SPAREPARTS
ROLLS.ROYCEAZIMUTHTHUSTER
SPAREPARTS
AZIMUTHTHRUSTERSPAREPARTS
DATE INQUIRY n
ORDER n
FROM:
Contact
ATTN: person:
TEL: TEL:
FAX: FAX:
TELEX: TELEX:
E-MAIL: E-MAIL:
DELIVERYADDRESS: ADDRESS:
INVOICING
ORDERNUMBER:
TIME:
REQUESTEDDELIVERY
MEANSOF TRANSPORTATION
:
CURRENCY(if not EUR):
OTHERINFORMATION:
Page2(3) 6452165-8-000U
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Rolls-Royce azimuth thrusters RoLLS-RoycE THRUSTER
AzIMUTH
Rolls-RoyceOy Ab, Rauma,Finland SPAREPARTS
Page3(3) 6452165-8-000U
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CODEOF PROGEDURE
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\o The purposeof this code ls to standardise,as far as practicable, the
procedurefor carryingout bollardpull trials,so that trial resultscarriedout on
differentoccasionscorrectlyreflectsthe comparativeperformanceof the tugs
concerned.
This codeis basedon the followingcodes:
BSRA: Codeof Procedurefor BollardTrialsof Tugs (1961)
DNV: BollardPullTestingprocedure(1994)
BV: BollardPullMeasurement and Certification(1990)
1. Definition
the static
A bollardpulttrialis a test,conductedfor the purposeof determining
pullthat a tug is capableof exertingunderpracticaloperatingconditions.
2. Testconditions
2.1. General
ln orderto minimisethe effectof environmental the trialsshould
conditions,
not be conductedin severeweatherconditions.The sitefor the trialsshould
be chosenwith care to fulfilthe followingrequirements:
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Bollardtrialsare oftencarriedout in the shelteredwatersof a harbourbasin.
In orderto avoidthe influenceof dock wallsa towlineas long as possible
shouldbe used.The lengthof the towline,measuredbetweenthe sternof the
vesseland the shorellneshallnot be lessthangivenby equation(1),or as
takenfromfigure1.
Lr = 3 P0'6- 0.03. P[m](l)
where P is the total propulsivepowerin kilowatts.
MINIMUMTOWLINELENGTH
400
350
1
)-
300
E
-
/
s 250
ED
-
c
200 -/
.9
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E 150
3
o /
F 100
50
0
1000 2000 3000 4000
POWB [kW
TOTALPROPULSTVE
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2.3. WaterDepth
The waterdepthat the test locationshall not be lessthan 20 meterswithina
radiusof 100 metersof the vessel.For vesselswith highpower,the
recommendedmlnimumwaterdepthbeneaththe keelor thrusteris givenby
equation,::ff:.:J":fisures
e)
MINIMUMWATERDEPTH
25
20 -/
CLE
g^
EE'U ,/
TE ./
Egto
EE
=E s
0
1000 2000 3000 ,m00
TOTALPROPtt-SlVE POWER
[kwl
Figure 3. Minimum water depth, beneath the keel or thruster, in bollard pull
trials
2.4. Current
The tests shouldbe carriedout in waterswithoutcurrent,whereverpossible.
In areaswith tidalcurrent.the tests shouldbe timedto the hoursof slack
water.
The currentshouldin any casenot exceed1 knot,from anydirection.
shouldbe monitoredduringthe trial.Thespeedof
The build-upof circulation
the watersurfaceshouldnot exceed0.5 m/s.
A certainamountof circulation will inevitablybuildup as the trialproceeds.
Thusthe maximumpullshouldbe obtainedearlyin the bollardtest.That'swhy
the pull at the highestpowermustbe takenduringthe first5 minuteperiod
sincethe pull in the staticconditionis obtained.
Page4(8) 6458756-A-000U
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2.5. Wind Speed
The trialshallbe performedwith a wind speednot exceeding5 m/sec.lf there
is any violentyaw duringthe courseof a test,the readingsshouldbe
repeated.The anglesof yaw shouldbe recorded.
2.6. Trim
The vesselshall be trimmedat even keel or at a trim not exceeding1 % of the
lengthof the vesselby the stern,if the propulsionunitsare at the sternof the
vessel,or by the bow in the caseof tractortugs.
3. Trial procedures
3 . 1 , Trial Site
The positionchosenfor the trialsshouldbe suchthatthe tug is well clearof
any wallsand it is advisableto choosea placewherethe wall asternrecedes
on eitherside of the bollardso as to give a clearrun for the propellerrace,as
shownat in fig.4 and fig. 5.
Notgoodposition
Bestposition
PageS(8) 6458756-A-000U
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CODEOF PROCEDURE
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in 2.3.
The waterdepthon the trialsite shouldcomplywith the requirements
3.2. Preparations
The mainengineshave,of course,to be warmedup beforestaftingthe trials.
As oftena seriesof pullsat differentenginesettingsare takenin succession,
steps shouldbe takento preventcirculationto becomeestablished.As a part
of this,the enginesshouldbe warmedup, and all preliminary adjustments
carriedout beforethe tug is broughtintopositionfor the bollardpulltrials.
the bollardpull
Wherethe trialsare to covera rangeof propellerrevolutions,
at the maximumrevsshouldbe carriedout first,whilethe wateris still
undisturbed.
In the test the hullandthrustersto be clean.
3.3. Readings
The conditionsof bollardpulltrialsare suchthat it is unlikelythatcompletely
steadyreadingswill be obtainedand meanvaluesthereforewill be usedin the
analysis.
Eitheran electricstraincellor a mechanical loadgaugeis suitablefor the
bollardpull measurements, the firstbeingpreferable.The gaugeshouldbe
calibrated,preferablybothbeforeand afterthe trials,and it is advisablethat
the calibrationshouldbe carriedout withthe gaugein the horizontal positionin
which it is used.The accuracyof the straincellor the loadgaugeshallbe
betterthan t1 "/o.
Page6(8) 6458756-A-000U
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\o The pullshallbe takenon the tug'sordinarytowinghook,towingwinchor
towingbit.The gaugeshallgenerallybe fitted
. betweenthe eye of the towingwire and the bollardashore
or wherethis is not practicable
o betweenthe eye of the towingwire and the hook.
With the gaugeashore,provisionshouldbe madeto allowit to swingfreely
aboutthe bollardso as to alignitselfwith the towline.lf the gaugeis
connectedto the towinghook,measuresshouldbe takento preventthe
f rictionof the cablein the towinghouseor on the bulwarkat the sternto
reducethe bollardpull readings.
lf the loadgaugeis arrangedashore,some meansshouldbe providedfor
maintaining communication betweenthe vesseland the shore.
3.5. BollardPull
Sustainedbollard pull
The sustainedbollardpull is the meanvalueof the recordedreadingsduring
the 5 minutes'run.
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4. Gorrections
4,1. CorrectionFactor
lf the towline and/or the depth of water ls not according to the requirementsin
2.2. and 2.3., the measuredbollardpull should be corrected,using the
correction factors presented in figure 6.
OF TOWLINE,
LCruETH REQUIRED = LT
OF TOWLINE,
LEruOTH =
USED L
DepTHoFWATERBELOWKEEIJTHRUSTER, = do
REQUTRED
DepTHOFWATERBELOWXEEUTNNUSTER, =
USED d
*
BOLLARD PULL, NoMINALFe = k F"..n
Fam= MrnsuneD BoLLARDPULL
GorrectionFactor
g oq q u? a
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ll tl tl tl tl
5 5 5 5
1,16 ) ) ) )
1,14
1,12
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1,06
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1,04
1,Q2
1,00
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1
d/d0
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CODEOF PROCEDUREFORSPEEDTRIALSOF
PROPULSION
VESSELSWITHAQUAMASTER
UNITS
Conditionsfor speedtrial
1. External
1.1. Windvelocityis notexceeding 3.0 m/s.
1.2. Wavesare not exceedingsea-stale2.
1.3. Streamin any directionis not exceeding1.0knot.
1.4. Measureddistanceis at leastone nauticalmile.
1.5. The lengthof approachbeforethe measureddistanceis at least0.75
nauticalmile in the same linewith the measureddistance.
1.6. The lineof the measureddistanceshownby two fixedobstaclesis at
leaston one end of the distance.
1.7. The ends of the measureddistanceshownby about parallellinesare
about rectangularto the measuredmile,both indicatedby two f ixed
obstacles.
2, Internal
2.1. The ship musthavea cleanbottom.The timef romthe latestdocking
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3 monthsif paintedby antifouling
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2.2. Maximumalloweddeviationin oneframespacingis t4 mm. Maximum
\o alloweddeviationon curvedsurfacesat max. measureslength6 m is
+6 mm.
2.3. lf possible,no steeringangleis to be usedon the measuredmiles.In
any caseonly one unit may be used in steeringby anglenot exceeding
5 degreeson the measuredmile.
3. Methodical
3.1. At leasttwo doubleruns,bothincludingone run in bothdirectionson
the measuredmile,mustbe taken.The trial speedwill be the mean
figureof the speeds,indicatedduringthese runs.
3.2. The speed must be recordedby 3 stop watchesof suitableaccuracy.lf
time differencein watchesexceeds2 secondsper mile,the run must
be cancelleddue to falsetiming.
of speedmustbe the meanof these3
The time usedin calculation
times.
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P U S H - U PD I S T
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PUSH_UP DISTANCE
0390 4.20 - 4.90mm
I l:5
DET. 5 1:5
DET.
3 1:5
DET.
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FASTENINC SHAFTFLANGES
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GEARCOUPLING IVIIHLOCTIIE542
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PART LIST
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5158611-A.105
5160239-8.001
5158884-8.152
PROTECTING
UPPERGEAR
INTERMEDIATE
LOWER GEAR
PLATI
ASSEMBLY
PCS
PCS
PCS
PCS
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4 K 5158993.A.005 HYDRAULICPUMPDRIVE PCS 1
5 K 5257530-C-001 GRAVIW TANK PCS 1
PCS 'I
6 A 5250211-.OOO INPUTFLANGE
7 K 7357979.C.001 EARTHINGOF THE THRUSTERUN PCS 1
10 E 5160243.A.000 TRANSPORTSUPPORT PCS 1
1't E 5259040-A-000 PROTECTINGCOVER PCS 1
12 E 5259042-A-000 PROTECTINGPISTE PCS 1
13 A 6358507 o-RING PCS 1
14 A 4218'137 ALLEN BOLT PCS 12
15 A 4514038 HEXAGONNUT PCS 12
16 A 5355851-OOO PROTECTING PLATT PCS 1
19 A 5160384--000 INTERMEDIATE SHAFTING PCS 1
20 E 5259179.A-OOO INTERMEDIATE SHAFT PCS 1
21 E 5259180.A-OOO INTERMEDIATE SHAFT PCS 1
22 A 5354581-000 GEARCOUPLING PCS 1
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30 A 6272257 SLEEVE PCS 1
31 A 6147241 CARB-BEARING PCS 3
32 A 6275063 SLEEVE PCS 3
33 A 6271918 GUIDERING PCS 8
34 A 627s067 SEAL PCS 8
35 A 6648103 GREASENIPPLE PCS 4
36 D 1644240 KEYSTEEL MM1
37 A 4126290 HEXAGONSCREW PCS 20
38 A 4514145 HEXAGONNUT PCS 30
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PARTLIST
WATERTIGHTPENETRATIONDAMEND 125
DrawingNo. : K 5452907-0-000
Customer: Damen Shipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 A 5353240-000 FLANGE PCS 1
2 E 5450283.D-OOO RETAININGRING PCS 2
3 A 5452905-.OOO SEAL FLANGE PCS 1
4 A 6358907 V-RING PCS 2
5 A 4443433 STUD BOLT PCS 8
6 A 4514142 HEXAGONNUT PCS 8
7 A 4274933 STOP SCREW PCS 6
8 A 3115532 RUBBERPLATE M2 1
9 A 5268041 PLUG PCS 3
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o Rolls-RoyceOy Ab
W or kNo .5 1 4 -r1 4 8
PART LIST
UPPERGEAR35
DrawingNo. : K 5158611-A-105
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 K 5158623-A-105 UPPERGEARS PCS 1
2 K 5158641-A.105 CLUTCHAND INPUTSHAFT PCS 1
4 E 5158592.8.000 UPPERHOUSING,MACHINING PCS 1
5 A 6429757 GEARCOUPLINGOUTERPART PCS 1
6 E 5355341-A'OOO FIXINGFLANGE PCS 1
7 E 5452202-8-000 covER PCS 2
8 E 5354988-A-000 olL PIPE PCS 1
9 E 5355085-A.OOO FIXINGFLANGE PCS 1
1O E 5351951.B-OOO FIXINGFLANGE PCS 1
11 E 5258236-A-000 NOZZLEPIPE PCS 1
12 E s258241-A-000 NOZZLEPIPE PCS 1
13 E 8351638-A-000 HYDRAULICPIPE PCS 1
,14 1
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A 6654739 BREATHER.FILLERSTRAINER PCS
15 A 5267411 PLUG PCS 1
16 A 5170242 ELBOWFITTING PCS 1
17 A 5170168 MALESTUDFITTING PCS 1
18 A 4218102 ALLEN BOLT PCS 10
19 A 42'10184 ALLEN BOLT PCS 8
20 A 4210183 ALLENBOLT PCS 8
21 A 6358194 o-RING PCS 1
22 A 42101il ALLEN BOLT PCS 8
23 A 4218149 ALLEN BOLT PCS 8
24 A 42'1O15'I ALLENBOLT PCS 12
25 A 4713211 WASHER PCS 8
26 A 6356696 o-RING PCS 1
27 A 6356990 o-RING PCS 1
28 A 951935-.OOO MAKER'SID LABEL PCS 1
29 A 3693136 HYDR.LABEL PCS 1
30 A 4696180 CHARGESCREW PCS 10
31 A 3693100 LABEL PCS 1
32 A 7429779 TEMPERATURE SWITCH PCS 1
33 A 5267551 PLUG PCS 2
5355247-A-000 NozzLE PCS 2
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35 A s2]EZII THREADREDUCERYEXPANDER PCS 1
36 A 4218276 ALLEN BOLT PCS 8
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VETOAKSELIN KOKOONPANO 35
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Page1 of 1
o Rolls-RoyceOy Ab
W or kNo .5 1 4 -r1 4 8
PART LIST
INPUTSHAFTASSEMBLY35
DrawingNo. : K 5158639-A-105
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 E 5158742-8-000 SHAFT PCS 1
2 E 5158838,A-OOO BEARINGHOUSING PCS 1
3 E 5258435-A-OOO SEALINGHOUSING PCS 1
4 E 5254785-D-000 FLANGE PCS 1
5 E 5254787-C400 RING PCS 1
6 A 5452355-000 SLEEVE PCS 1
7 E 5452443-B-OOO DISTANCERING PCS 1
8 A 6155866 TAPEREDROLLERBEARING PCS 2
9 A 6349638 RADIALSEAL PCS 1
10 A 6358941 V-RING PCS 1
11 A 6240045 SHAFTNUT PCS 1
't2 A 6357020 o-RING PCS 1
13 A 6355340 o-RING PCS 2
o 14
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A 6358230
A 7429760
A il52515-OOO
o-RING
INDUCTIVE
FLANGE
SWITCH
PROXIMITY
ALLEN BOLT
PCS
PCS
PCS
PCS
1
1
1
20
17 A 4210176
18 A 4218172 ALLEN BOLT PCS 36
19 A 4210158 ALLEN BOLT PCS 6
20 A 4210155 ALLEN BOLT PCS 6
21 A 42'10151 ALLEN BOLT PCS 2
22 A -4iU+OE
5267597 PLUG PCS 8
23 A HARDENEDWASHER PCS 36
24 E 5355247-8-000 NOZZLE PCS 1
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PCS
PCS
PCS
PCS
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1
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20
18 A 4218172 ALLENBOLT PCS 36
19 A 4210158 ALLENBOLT PCS 6
20 A 4210155 ALLEN BOLT PCS 6
21 A 4210151 ALLEN BOLT PCS 2
22 A 5267597 PLUG PCS 8
23 A 4741403 HARDENEDWASHER PCS 36
24 E 5355247-8-000 NOZZLE PCS 1
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166 6 6 19 8 6 6
0-002-883-75- 6 , 0 - 6, 2 9150447
0-002-883-75-167 6 6 19 9 2 2 5,7-5,9 I r 50447
161 5254867
0-002-883-78- 6 , 9 - 7, 2 9150448
0-002-883-78-162 5 2 5 4 8 6 6 6 . 7 - 7, 0 I 150448
M o u n t i n gh u b :
Hub of clutch is fitted on the shoft
w i t h h y d r o u l i cn u t .
F i t t i n g w i t h h y d r o ui lc n u t o i I i s p r e s s e d
t o j o i n t t h r o u g ht h e d r i | | i n g o n h ! b , - - _
A d o p t e r b e t w e e nh u b o n d p u m pd r w . 9 4 5 0 2 6 6
R e m oivn g h u b :
H u b s c r e w s o r e u n s c r e w e do b t . 7 r m
0 i I i s p r e s s e dt o j o i n t i h r o u g hd r i | | i n 9 o f h u b '
R e q uri e d p r e s s u r e i s o b o u t 1 5 0 0b o r .
KYTKIN JA VETOAKSEL' J5
5158641-B-XX
A d d e do o r t 1 1 , c h o n q e dp o r t s 4 , 9 , c h o n g e dh y d r o u li c n u t s
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Page1 of 1
o Rolls-RoyceOy Ab
W or kNo .5 1 4 -r1 4 8
PART LIST
CLUTCHAND INPUTSHAFT35
DrawingNo. : K 5158641-A-405
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 K 5158639-A405 INPUTSHAFTASSEMBLY PCS 1
2 E 5158595-4-000 CLUTCHHOUSING PCS 1
3 A 6619922 I.AMELLACLUTCH PCS 1
4 A 5352708--000 FLANGE PCS 1
5 E 54.52202-B-000 COVER PCS 2
7 A 6355865 o-RING PCS 2
8 A 421O1U ALLENBOLT PCS 12
9 A 4210182 ALLEN BOLT PCS 6
10 A 4210151 ALLENBOLT PCS 12
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Page1 of 1
o Rolls-RoyceOy Ab
W or kN o .5 1 4 -r1 4 8
PART LIST
DrawingNo. : K 5158623-8-105UPPERGEARS35
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
,l
A &T29655 UPPERPAIROF GEARS PCS 1
2 E 5158859-A-000 SHAFT PCS 1
3 E 5158615-D-000 SHAFT PCS 1
4 A 5258522--OOO BEARINGHOUSING PCS 1
5 A 5258022-OOO BEARINGHOUSING PCS 1
6 E 5453705-8-000 KIILA 36P0x95 PCS 1
7 E 5355135-8-000 COVER PCS 1
I E 5355495-A-000 FLANGE PCS 1
I A 5355212--000 SLEEVE PCS 1
10 A 6155840 ROLLERBEARING PCS 2
11 A 6143354 SPHERICAL ROLLERBEARING PCS 1
12 A 6147310 SPHERICAL ROLLERBEARING PCS ''
13 A 6143318 SPHERICAL ROLLERBEARING PCS 1
o 14
15
16
17
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E
A
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5355713--000
5355344-A-OOO
6581868
5453969.A-000
LOCKTNG NUT
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SPRTNGc20425
TIGHTENINGPIN
PCS
PCS
PCS
PCS
1
1
6
3
18 E 5453938-A.OOO TIGHTENINGPIN PCS 3
19 A 4855815 SPRINGPIN PCS 4
20 A 6355880 o-R|NG PCS 3
21 A 6357940 o-R|NG PCS 1
22 A 6358210 o-R|NG PCS 1
23 A 6359485 o-R|NG PCS 1
24 A 6357020 o-R|NG PCS ',l
25 A 4210186 ALLEN BOLT PCS '12
26 A 4210184 ALLEN BOLT PCS 16
27 A 4210183 ALLEN BOLT PCS 20
28 A 4210173 ALLEN BOLT PCS 1
29 A 4218195 ALLEN BOLT PCS 8
31 A 4741401 F]TTINGWASHER PCS 28
32 A 5267551 PLUG PCS 9
33 A 5267597 PLUG PCS 2
34 E 5453940-A-000 NOZZLE PCS 4
o 35
36
37
38
A
A
A
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6556106
6556107
6556105
5376803
OUTERRING
SPRAGPART
IN N ERR IN G
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PCS
PCS
PCS
PCS 1
1
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Page1 of 1
o Rolls-RoyceOy Ab
W or kNo .5 1 4 -r1 4 8
PART LIST
UPPERGEARS35
DrawingNo. : K 5158623-8-405
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 A 6429655 UPPERPAIROF GEARS PCS 1
2 E 5158859-A-000 SHAFT PCS 1
3 E 5158849-D-000 SHAFT PCS 1
4 A 5258522--OOO BEARINGHOUSING PCS 1
5 A 5258022-OOO BEARINGHOUSING PCS 1
6 E 5453705-8-000 KIILA36x20x95 PCS 1
7 E 5355135-8-000 covER PCS 1
8 E 535995-A-OOO FLANGE PCS 1
I A 5355212-000 SLEEVE PCS 1
10 A 6155840 ROLLERBEARING PCS 2
11 A 6143354 SPHERICAL ROLLERBEARING PCS 1
12 A 6147310 SPHERICALROLLERBEARING PCS 1
13 A 6143318 SPHERICAL ROLLERBEARING PCS 1
o 14
15
16
17
A
E
A
E
5355713--000
5355344.A-OOO
6581868
5453969.A-000
LOCKINGNUT
BEARINGSUPPORT
SPRINGG20-O25
TIGHTENINGPIN
PCS
PCS
PCS
PCS
1
1
6
3
18 E 5453938.A.000 TIGHTENINGPIN PCS 3
19 A 4855815 SPRINGPIN PCS 4
20 A 6355880 o-RING PCS 3
21 A 6357940 o-RING PCS 1
22 A 6358210 o-RING PCS 1
23 A 6359485 o-RING PCS 1
24 A 6357020 o-RING PCS 1
PCS '12
25 A 4210186 ALLEN BOLT
26 A 421O1e/ ALLEN BOLT PCS 16
27 A 4210183 ALLEN BOLT PCS 20
28 A 4210173 ALLEN BOLT PCS 1
29 A 4218195 ALLEN BOLT PCS 8
31 A 4741401 FITTINGWASHER PCS 28
32 A 5267551 PLUG PCS 9
34 E 5453940-A-000 NoZZLE PCS 4
35 A 6556106 OUTERRING PCS 1
o 36
37
38
39
A
A
A
E
6556107
6556105
5376803
8351661.A-000
SPRAGPART
INNERRING
PLUG
HYDRAULICPIPE
PCS
PCS
PCS
PCS
1
1
1
1
41 A 5170168 MALESTUDFITTING PCS 1
42 A 5278380 THREADREDUCERYEXPANDER PCS 1
43 A 7429776 INDUCTIVEPROXIMITYSWITCH PCS 2
44 A 6155842 ROLLERBEARING PCS 2
45 A 614U07 SPHERICALROLLERBEARING PCS 1
46 A 6240045 SHAFT NUT PCS 2
47 A 6357100 o-RING PCS 1
48 E 5454045-8-000 NOZZLE PCS 2
49 E 99044-A-000 NozzLE PCS 1
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402 Nm C 0 R R E S P 0 N D ITN0GD E F L E Cl 0
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T H E . T E N S I OONF B E L T S I S S UI T A B L EW H E N
T H E A V E R A GV E A L U EO F F O R C E SI S 3 O - J 7 N
M E A S U R EFDR O MA L L O F B E L T S .
M O U N T I NOGF B E A R I N GOS N T H E S H A F T S :
T E M P I R A T UDRIEF F E R E N C8 E
O-1OO'C
M A X . T E M P E R A T UORFEB E A RI N G 12 O " C
LOCK SC C O RI D
I N G O F S C R E WA N G T O 5 15 0 6 9 6
H Y D R A U LI P U M P U N K A Y T T O
206 Nm S E C T I OAN_ A H Y D R A U L I CP U M P D R I V E
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o Rolls-Royce OY Ab
W or kNo .5 1 4 -r1 4 8
PARTLlsT
INTERMEDIATE
DrawingNo. : K 5160239-8-001 D2850WSS
ASSEMBLY35 FP/HS/Special
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 K 5258466-8-000 INTERMEDIATEFP/CPPARTS PCS 1
2 K 5258681.8.001 VERTICALSHAFT PCS 1
3 K 5355161.A-000 STEERINGGEAR PCS 2
4 A 5355659-.001 TRANSMITTERBOX PCS 1
5 E 5355153-A-000 PIPECLAMP PCS 1
6 E 5354982-A-000 PIPE PCS 1
7 E 5160230.A-000 HULLFITTING PCS 1
8 A 5158646_000 STEERINGTUBE PCS 1
I E 5158707-A-001 COVER PCS 1
10 A 5452688-.000 SAMPLERPIN PCS 1
11 A 5354271-000 DrPST|CK PCS 1
12 A 5354942-000 CONNECTOR PCS 1
o
13 A 5158906--000 SEALINGHOUSING PCS 1
14 A 5353491--OOO ALARMSENSORBOX PCS 1
15 E 5258210-A-000 COVER PCS 1
16 E 5258103-A-000 COVER PCS 2
17 A 5354983-000 SUPPORT PCS 3
18 A il52192--OOO FIXINGPART PCS 1
19 E 8351940-A-000 HYDRAULICPIPE PCS 1
20 A 5170244 ELBOWFITTING PCS 2
21 A 6186543 SLEWINGRING PCS 1
PCS 'I
22 A 6328153 SHAFTSEALX-WPE
23 A 632819 SHAFTSEALX.WPE PCS 2
24 A 7429798 LEVELSWITCH PCS 1
25 A 7429796 TEMPERATURESWITCH PCS 2
26 A 5139934 SAE-FLANGE PCS 1
27 A 4772337 LIFTINGLOOP PCS 4
28 A 4443433 STUD BOLT PCS 1
29 A 4449438 STUD BOLT PCS 1
30 A 4449431 STUDBOLT PCS 36
31 A 4449412 STUDBOLT PCS 30
32 A 4515777 HEXAGONNUT PCS 30
o
33 A 45258U CAP NUT PCS 30
34 A 5267407 PLUG PCS 1
35 A 5267604 PLUG PCS 4
36 A 4128682 HEXAGONSCREW PCS 80
37 A 4175122 HEXSCREWTOT.THREAD SHANK PCS 21
38 A 4514150 HEXAGONNUT PCS 36
39 A 4514038 HEXAGONNUT PCS 1
40 A 4711128 WASHER PCS 1
41 A 47'11084 WASHER PCS 4
42 A 4741409 HARDENEDWASHER PCS 36
43 A 4210170 ALLEN BOLT PCS 6
44 A 4210161 ALLENBOLT PCS 12
45 A 4210154 ALLENBOLT PCS 16
46 A 4210133 ALLEN BOLT PCS 4
47 A 4218100 ALLEN BOLT PCS 4
48 A 5267551 PLUG PCS 5
49 A 5267597 PLUG PCS 1
50 A 6359543 o-R N G PCS 2
51 A 6352130 o-R N G PCS 2
52 A 6351635 o-R N G PCS 3
o o-R N G
53 A 63s9526 PCS 1
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Page2 ol 3
Rolls-Royce OY Ab PARTLIST
W or kNo .5 1 4 -1 1 4 8
INTERMEDIATE
DrawingNo. : K 5160239-8-001 D2850WSS
ASSEMBLY35 FP/HS/Special
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
54 A 6359413 o-RING PCS 1
55 A 6358507 o-RING PCS 1
56 A 6357827 o-RING PCS 2
57 A 6355877 o-RING PCS 1
58 A 6356300 o-RING PCS 1
59 A 6353640 o-RING PCS 1
60 A 6353627 o-R|NG PCS 1
61 A 6358450 o-RING PCS 1
62 A 1946362 STEELWIRE MM1
63 A 1946300 STEELWIRE MM2
64 A 1946300 STEELWIRE MM1
1 K 5258466-8.000 INTERMEDIATE FP/CPPARTS PCS 1
2 K 5258681-8-001 VERTICALSHAFT PCS 1
3 K 5355161.A-000 STEERINGGEAR PCS 2
4 A 5355659-001 TRANSMITTERBOX PCS 1
5 E 5355153-A-000 PIPECLAMP PCS 1
PCS 'I
6 E 5354982-A-000 P]PE
7 E 5160230.A-000 HULLFITTING PCS 1
8 A 5158646-000 STEERING TUBE PCS 1
I E 5158707-A-001 COVER PCS 1
10 A 5452688-000 SAMPLERPIN PCS 1
'11 A 5354271-000 DIPSTICK PCS 1
12 A 539942-000 CONNECTOR PCS 1
13 A 5158906-000 SEALINGHOUSING PCS 1
14 A 5353491_OOO ALARMSENSORBOX PCS 1
15 E 5258210-A-000 COVER PCS 1
16 E 5258103-A-000 COVER PCS 2
17 A 5354983--000 SUPPORT PCS 3
18 A 5452192--000 FIXINGPART PCS 1
19 E 8351940-A-OOO HYDRAULICPIPE PCS 1
20 A 5170244 ELBOW FITTING PCS 2
21 A 6186543 S L EW IN GR IN G PCS 1
22 A 6328153 SHAFTSEALX.TYPE PCS 1
23 A 6328154 SHAFT SEAL X-ryPE PCS 2
24 A 7429798 LEVELSWITCH PCS 1
25 A 7429796 TEMPERATURESWITCH PCS 2
26 A 5139934 SAE-FLANGE PCS 1
27 A 4772337 LIFTINGLOOP PCS 4
28 A M43433 STUD BOLT PCS 1
29 A 4449438 STUD BOLT PCS 1
30 A 4449431 STUD BOLT PCS 36
31 A 4449412 STUD BOLT PCS 30
32 A 4515777 HEXAGONNUT PCS 30
33 A 4525864 CAP NUT PCS 30
34 A 5267407 PLUG PCS 1
35 A 5267604 PLUG PCS 4
36 A 4128682 HEXAGONSCREW PCS 80
37 A 4175122 HEXSCREWTOT.THREAD SHANK PCS 21
38 A 4514150 HEXAGONNUT PCS 36
39 A 4514038 HEXAGONNUT PCS 1
40 A 4711128 WASHER PCS 1
41 A 4711084 WASHER PCS 4
42 A 4741409 HARDENED WASHER PCS 36
o o o o
Page3 of 3
@yAb PARrLlsr
ork No.514-r148
D2850WSS
ASSEMBLY35 FP/HS/Special
INTERMEDIATE
DrawingNo. : K 5160239-8-001
Customer: DamenShiPYards
PCS/
PART DWR
No:
ALLEN BOLT
ALLEN BOLT
W ALLENBOLT
R 421013t ALLENBoLT
ffi ALLENBOLT
n szwsst PLUG
@ PLUG
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W or kNo .5 1 4 -r1 4 8
FP/CPPARTS35 P35
DrawingNo. : K 5258466-A-000INTERMEDIATE
Customer: DamenShiPYards
UN PCS/
PART
DWR
No:
re61--ooo FIxINGFLANGE
@ooo SEALINGSLEEVE
SEALINGHOUSING
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sR 63s2130 o-RING
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2.5t0.3 Locking o f s c r e w s : L O C ITT E 5 4 2 o r W EI C O NL O C KA N 3 O 5 - 4 2
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Applicoiion doto: US 35
Coupling doto:
P Y S T Y A K S E LI US 25/35 FP/CP
o 111024 A d d e d I o c ki n q o f s c r e w s o n d t o r q u e
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m=5
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V E R TI C A L S H A F T
I N T E R M E DI A T E M O D U L E
5258681-C-XXX
M000109110-A
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Page1 of 1
o Rolls'Royce Oy Ab
Work No. 514-1148
PART LIST
VERTICALSHAFTUS25135FP/CP
DrawingNo. : K 5258681-8-001
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 A U29757 GEARCOUPLINGOUTERPART PCS 2
2 A 6429756 GEARCOUPLINGINNERPART PCS 2
3 E 5258776-A-001 SHAFT PCS 1
4 E 5355342.A.000 FIXINGFLANGE PCS 1
5 E 5355343-A-OOO FIXINGFLANGE PCS 1
6 E 5355341.A.000 FIXINGFLANGE PCS 2
7 A 4218276 ALLEN BOLT PCS 32
1 A 6429757 GEARCOUPLINGOUTERPART PCS 2
2 A U29756 GEARCOUPLINGINNERPART PCS 2
3 E 5258776-A-001 SHAFT PCS 1
4 E 5355342-A-OOO FIXINGFLANGE PCS 'I
5 E 5355343.A-OOO F]XINGFLANGE PCS 1
o
6 E 5355341-A.OOO FIXINGFLANGE PCS 2
7 A 4218276 ALLEN BOLT PCS 32
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M i t o t i t m o nt o t e r o n s s i m e r k i n t o o D i m e n s i ownist h o utto l e t o n c e
Per usm it t o
1161
st vsviist e
Levytyo S t e e Iw o r k
I
O
PINTAKASITTFLY:
P i n t o k c i s i t t e l y o n t o r k i s t e t t o v o o i n o t i l o u s - t o i p r o j e k t i k o h t o i s e st i
M o o l o u s e r i t t e l y n p i i r . 5 3 5 ' 1 4 1 0 v, e d e n o l o i s e t O S OI :
- k o h t i e n 4 , 5 j o 6 m u k o o ne l l e i o l e t o i s i n t i l o u s - t o i p r o j e k t i k o h t o i s e s t i m i j c i irt e I t y .
SURFACE TEATMENT:
Specif icotion hos olwoys to be checkedin the eoch order.
Specificotion DV1G 5 3 5 1 4 1 0 ,u n d e r w o t e rs u r f o c e s :
- occ. items 4.5 ond 6 if not otherwise hos been specif ied for the project/order.
F\
SUOJAKANNET US 35 FP/CP
Ro[[s-Royce A L A V AI H D E
rEr{ilo Bmrtns,mtf,. P R O T E C TI O N C O V E R S K
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LOWER GEAR ASB
P E N| 1 7. 0 2 . 2 0 1 1 5258957-A-000
scole
[8'$tr r r r :5 M000113337-A
g d m 0 0 0 11 3 3 3 7
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Page1 of 1
o Rolls-RoyceOy Ab
W or kNo .5 1 4 -r1 4 8
PART LIST
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2:5 2:5
K o r o n t i r k es o d d e t d d n n . l Z m m : k s l
ro lukrtoon krerre rrkkomollo .
3D-VI EWS
The movement of the volue Ptugts
o d r u s t e dt o o b t . l 2 m m o n d l o c k e d
b y - s t o k i n gt h e t h r e o d .
S e o li n g g l u e
S E C T T OCN- C T o b e l o c k e do f t e r
sr 2:5 t i g h t e n i n go f s c r e e n D E T .2
2:5
35 P35 FP
D E l .7 ALAVAIHDE
KOKOONPANO
LOWER GEAR MODULE K
ASSEMBLY
4-B-XXX
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Page1 of 1
o Rolls-RoyceOy Ab
W or kNo .5 1 4 -1 1 4 8
PART LIST
LOWERGEAR35 P35 FP
DrawingNo. : K 5158884-A-152
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 K 5158885.A-OO3 LOWERGEARS PCS 1
PELLERSHAFTSEALING PCS 1
3 A 8258450 NOZZLEPROPELLER PCS 1
3 D 5158891-A-OOO PROPELLERHUB PCS 1
4 K 5158896-A-NO8 LOWERHOUSING/NOZZLE PCS 1
5 E 5158642-A-000 FRoNT CAP PCS 1
encup PCS 1
7 E 5355039.A.000 FIXINGFLANGE PCS 1
8 E 5156318-A.000 ROPEGUARD PCS 1
9 E 5158913-A-000 CovER PCS 1
11 E 5258083-A-OOO PROTECTING TUBE PCS 1
12 E 5354984-A-OOO FIXINGFLANGE PCS 1
14 A 5453138--000 CHECKVALVE PCS 1
15 E 5355030-A-000 Anode PCS 1
16 A 6358511 o -R IN G PCS 1
17 A 6358508 o-RING PCS 1
19 A 6358130 o -R IN G PCS 2
20 A 6359390 o-RING PCS 1
21 A 6357990 o-RING PCS 2
22 A 6359419 o-RING PCS 1
NEDWASHER PCS 40
25 A 4218057 ALLEN BOLT PCS 12
26 A 4175081 HEX SCREWTOT.THREADSHANK PCS 2
27 A 4218086 ALLENBOLT PCS 16
28 A 4210'194 ALLEN BOLT PCS 40
29 A 412'1293 HEMGON SCREW PCS 2
31 A 4218059 ALLENBOLT PCS 22
32 A 4210175 ALLENBOLT PCS 12
34 A 4210151 ALLEN BOLT PCS 12
SHrn PCS 12
36 A 6601573 CHECKVALVE PCS 1
37 A 5267410 PLUG PCS 1
38 A 5268025 PLUG PCS 1
o 39
40
A
K
5267409
5258957-A-000 -
PLUG
PRoTECTIONCOVERS
HexncoNScREW
PCS
PCS
PCS
PCS
2
1
8
1
42 A 4210147 ALLEN BOLT
43 K 8252170-A.OOO HYDRAULICP]PING PCS 1
44 K 5353608-0-000 MoUNTINGOF ZINCANODES10, PCS 10
o
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Page1 of 1
O Rolls-RoyceOy Ab
Work No. 514-1148
PART LIST
LOWERGEARS35 P35 FP
DrawingNo. : K 5158885-A-003
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 A 6429599 LOWER PAIROF GEARS PCS 1
2 E 5160105-C-OOO PROPELLERSHAFT PCS 1
3 A 5158883-OOO BEARINGHOUSING PCS 1
4 E 5258006.A-000 BEARINGHOUSING PCS 1
5 E 5258185.A-OOO INTERMEDIATEFLANGE PCS 1
6 E 5351920-8-000 FTANGE PCS 1
7 A 6429756 GEARCOUPLINGINNERPART PCS 1
PCS 'I
I E 5355342-A-000 FtXtNGFLANGE
9 A 5259222-000 IMPELLER PCS 1
10 E 5354914-A-OOO STEERINGPLATE PCS 1
11 A 6254144 RETAININGRINGFOR SHAFT PCS 1
12 A 4741406 FITTINGWASHER PCS 16
PCS 12
o
13 A 4740525 F]TTINGWASHER
14 A 6240045 SHAFTNUT PCS 1
15 A 6143478 SPHERICALROLLERBEARING PCS 2
PCS 'I
16 A 6143475 SPHERICALROLLERBEARING
17 A 6142420 SPHERICALROLLERBEARING PCS 1
18 A 6155835 ROLLERBEARING PCS 2
19 A 6155844 ROLLERBEARING PCS 1
20 A 6155842 ROLLERBEARING PCS 1
21 A 6359390 o-RING PCS 1
22 A 6254634 RETAININGRINGFOR SHAFT PCS 1
23 A 6581868 SPRTNGG20-O2s PCS 16
24 A 4855817 SPRINGPIN PCS 4
25 A 42'10197 ALLEN BOLT PCS 16
26 A 4210191 ALLEN BOLT PCS 10
27 A 4449416 STUD BOLT PCS 12
28 A 4514038 HEXAGONNUT PCS 12
29 A 4218276 ALLEN BOLT PCS 8
o
o o o o
Page1 of 1
o Rolls-RoyceOy Ab
W or kNo .5 1 4 -1 1 4 8
DrawingNo. : K 5158884-A-R52
PART LIST
LOWERGEAR35 P35 FP
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 K 5158885.A-OO4 LOWERGEARS PCS 1
2 K 5258187-A-OOO PROPELLERSHAFTSEALING PCS 1
3 A 8258449 NOZZLEPROPELLER PCS 1
3 D 5158891.4{00 PROPELLERHUB PCS 1
4 K 5158896-A-NO8 LOWERHOUSING/NOZZLE PCS 1
5 E 5158642-A-000 FRONTCAP PCS 1
6 A 5250191-OOO PROPELLERCUP PCS 1
6 D 5251763.C.000 PROPELLERCUP PCS 1
7 E 5355039-A.OOO FIXINGFIANGE PCS 1
8 E 5156318-A-000 ROPEGUARD PCS 1
I E 5158913-A-000 COVER PCS 1
11 E 5258083-A-OOO PROTECTING TUBE PCS 1
12 E 5354984-A-000 FIXINGFI_ANGE PCS 1
o 14
15
16
A
E
A
5453138---000
5355030-A-000
6358511
CHECKVALVE
Anode
o-R|NG
PCS
PCS
PCS
1
1
1
17 A 6358508 o-R|NG PCS 1
19 A 6358130 o-R|NG PCS 2
20 A 6359390 o-R|NG PCS 1
21 A 6357990 o-RING PCS 2
22 A 6359419 o-R|NG PCS 1
24 A 4740504 HARDENEDWASHER PCS 40
25 A 4218057 ALLEN BOLT PCS 12
26 A 4175081 HEX SCREWTOT.THREADSHANK PCS 2
27 A 4218086 ALLENBOLT PCS 16
28 A 4210194 ALLEN BOLT PCS 40
29 A 4121293 HEXAGONSCREW PCS 2
31 A 4218059 ALLENBOLT PCS 22
32 A 4210175 ALLENBOLT PCS 12
34 A 4210151 ALLEN BOLT PCS 12
35 A 4711''OO WASHER PCS 12
36 A 6601573 CHECKVALVE PCS 1
37 A 5267410 PLUG PCS 1
o 38
39
40
A
A
K
5268025
5267409
5258957-A-000
PLUG
PLUG
PROTECTTON COVERS
PCS
PCS
PCS
1
2
1
41 A 4175096 HEXAGONSCREW PCS 8
42 A 4210147 ALLEN BOLT PCS 1
43 K 8252170-A-OOO HYDRAULICPIPING PCS 1
44 K 5353608-0-000 MOUNTTNG OF Z|NCANODES10, PCS 10
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Page1 of 1
PCS_ 1
2 E 5160105-C400
A 5158883-{00 PCS- 1
3
4 E 525800&A.000 Fcs- 1
5 E sZbeiss-A{oo PCS I
6 E5351e20-8400 Pcs -l 1
7 A @- Pes --l
I E 5355342-A-0OO Pcs
A 5259?122-000 PCS_ 1
I
PCS 1
1o E 535491+A4oO
11 T 6254144 PCS 1
Iz
13 A 4740525 FITT]NGWASHER l-UD
18 A 6155835 PCS 2
19 A 6155844 PCS T
2n A 615.rj8,42 PCS 1
O.RING PCS 1
22 A 6254634 RETAININGRINGFOR SHAFT I-UD I
PCS-- 16
n A 6581868
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--
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25
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26
n A m PCS
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12
12
n E 4514038
A 4218276 ALLEN BOLT PCS S-
29
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H^I.IASPYORIEN #TISYYS PITiU OII.A
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o HAI'TASPYORAPAR IN PI IRI'STUKSEN NTN.
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OF CEARS
CRI MP CONNECT I ON A: R E O i J | RP
EU E 6.1 ... 6.3 rrn.
OS H - UDPI S T A N Cl S
- T E M PD *160 'C
. IFFERENC I MOUNTING
BY A8T. 7 TM.
PART29, ARE UNSCRIIITD
- M A X .T E M P O *180'C THECTARCOUPLING,SCRETIS,
fiIEN REUOVING
. F T H EG E A R OIL IS PRESSEOTO JOINTTHROTJSI
DRILLING OF I,/4'8SP ON THECOIJPLING.
REQJIRED tllEN REWVINCrS ABT. 1600 bor.
PRESSURE
Voriontdoto
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Propeler Verticol Prooeler diom
D i r e c ti o n s o f r o t o t i o n fYeight/tkgl
s h o ft shoft
rototion rototion Voriont doto
IONA-A
SECT ALAHAMMASPYORASTO 35 P55 F
sr l:5 A L A V AI H D E
LOWERGEAR AND BEARINGS
I T E M 2 8 H E X . N U T R E M O V E D .I T E M 2 7 S LOWER GEAR
'CLEAR^NCE^DJUSTMENTFOR
^DDED TEXT
15 8 8 8 5 - C - X X X
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Revision text
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Poinovoimolin
Ventingplugfor grovityline
jcilkeen
ilmouksen
Vormistetoon Loctite243:llo 2 kpl
withLoctite243 2 Pcs
to be secured
Afterventing
rlltt
tlllt
rllll
tttlt
lllll
Ml212kol75 Nm
tulevot
Kiinnitvsruuvit tiivisteen mukono
Kiinnitysruuvit ristikkiiinlopulliseen
kiristetciijn 75 Nm
kiristysmomenttiin ttllt
Vormistetoon lukituslonqollo lllll
tl:ll
M 1 21 2P c s7 5 N m
Fostening screws willbe port of the seoling
Iiqhtenboltscrosswise to finoltorqueof 75 Nm
To be secured withsofetywire
osennuksen
Poistetoon icilkeen
Remove ofterinstollotion
HUOM!
Kotsoohjeetmycistiivisteen mukono tulevosto
kiiytt tiohjekirjosto.
NOTE!
Seeolsothe enclosed operoting of the seolpockoge
instructions Long
TIIVISTYS
POTK.AKS. 35 P35FP
U
ALAVAIHDE
msnrwGEmErn r SHAFT
PROPELLER SEALING
[ [tr I I rmtrl n $H l|}fi iltillY
un0I stut mstrt r ms{Irtr lr &
a1a7 -A-OOO
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Page1 of 1
o Rolls-Royce OY Ab
W or kNo.5 1 4 -r1 4 8
PARTLlsT
o
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Page1 of 1
o Rolls-Royce OY Ab
W or kNo .5 1 4 -r1 4 8
PARTLlsT
35 P35 FPTK0?S|OPEN
LOWERHOUSING/NOZZLE
DrawingNo. : K 5158896-A-N08
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 K 5158897-A.102 MOUNTINGOF NOZZLE PCS 1
1 K 5158897-A-102 MOUNTINGOF NOZZLE PCS 1
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V i r t o u s t o h i i ir i t s e v r i t k u l m o t
j o t e r d v d t s i j r m i j tp y d r i s t e t d d n
C o r n e r so n d e d g e sd i s t u r b i n g
h y d r o d y n o m i cs t r e o m t o b e s m o o t h e d
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V i r t o u s t o h t i i r i t s e v d tk u l m o l
j o t e r i j v c i t s i j r m d t p y c i ri s t e t i j i i n
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S C A L E: 1 0 S u uI o k e ( o s o 2 )
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t y d n u m e r o k o h st oein o s o lu e tt e l o n m u k o o n x
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15 8 8 9 7 - A - X
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Page1 of 1
o Rons-Royce OY Ab
W or kNo.5 1 4 -1 1 4 8
PARTLIST
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Perusmitto dimension
(250) (40)
SUUNTA
A
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A
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LUOKIruSSEUROJEN
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kuljetuksen
jo vorostoinnin
ojoksi.
Shorpedgesslopedmox.0.5x0.5.
SURFACE lREAil4ENT:
Specificotion
hos to be checked
in the eochorder.
- Acc.specificotion
DWG 5351410items4 ond5
if not otherwise for the proict/order.
hos beenspecified
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surfoces topedfor pointing,
to be mosking
ondstoring.
tronsportotion
Pinnoiosoitetullo
olueello
suojoteipotoon
Surfocesin indicotedoreo to be moskin 09
U EVNH|TSAUS KP 35PJsII(025/
STJULAKKEENASTNNUS1K025/02800
FINIIEI..UNG
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Page1 of 1
Rolls-Royce OY Ab PARTLlsT
W or kNo .5 1 4 -r1 4 8
FINWELDINGASSY35 P35 TK025/D2800
DrawingNo. : K 5159747-A-000
Customer: DamenShiPYards
PART CODE/DRW NAME UN PCS/
No: DWR
rtru PCS 1
PCS 1
1 E 5159748-A-000 FIN PCS 1
PCS 1
o o o o
KAARITAPPIHITSAUS
RUUVI RENGAS
+ KIRAAMINEN ENNEN PINNAT
HITSAUSTA PITAA
HUOLELLISISTI
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VALSSIHILSEESTA,
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Leikkous WELDING MUST
SURFACES BEFORE BECLEANED
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Det.1 (2x) A-A 1:1
Section FROM
CAREFULLYMILL
CINDER,
PAINT, ETC.
GREASE
40
450
KIINNITYSRUUVIT
SINKKIANODIEN PAIKOILLEEN
LIITETAAN
KAARITAPPIHITSAUKSILLA.
VALMISTUSVAIHEISSA
SUULAKKTEN
PAIKOILLEEN
ASENNTTAAN
SINKKIANODIT KOKOONPANOSSA
ALAOSAN
JALKIEN.
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LOPULLISTN
_r SCREWS
FIXING OFZINC
OFIHE
MANUFACTURING BY
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ANODES
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IN PLACE
AREMOUNTED
ZINCANODTS DURING
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PAINT
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10,2kg
ASENNUS
SINKKIAN0DIN AQM
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Rolls-Royce OY Ab PARTLlsT
W or kNo .5 1 4 -r1 4 8
DrawingNo. : K 5353608-0{00MOUNTINGOF ZINCANODES10,AQM TK025
Customer: DamenShiPYards
PART CODE/DRW NAME UN PCS/
No: DWR
.-_.-...----.---
1A 8112167 Z]NCANODE fL/D I
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Page1 of 1
o Rolls-Royce Oy Ab
Work No. 514-r148
PARTLlsT
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2000
1000
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P O T K U RI N N A P A 35 P35 FP / I
C o r n e rr o d i u s R l t 0 . 2 ALAVA I HDE
i f n o t o t h e r w i s em e n t i o n e d .
P R O P E L L E RH U B
LOWER GEAR
T e r i i v d ts d r m d tv i i s t e t d d n m o k s . 0 . 5 x 0 . 5
S h o r p e d g e ss l o p e dm o x . 0 . 5 x 0 . 5
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Work No. 514-r148
PARTLlsT
COVER155 -255
DrawingNo. : K 5355144-A-000
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 E 5355143-A-000 COVER PCS 1
2 A 4218246 ALLEN BOLT PCS 4
3 A 6359617 o-R|NG PCS 1
1 E 53s5143-A-000 COVER PCS 1
2 A 42'18246 ALLEN BOLT PCS 4
3 A 6359617 o-R|NG PCS 1
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315 *l (to be sowedofter 8 kpl hitsotoontosopollo
Perusmitto 1000
Bose dimension
moolouksen iilkeen
I pcs to be welded
m equolspocrng
ofterpointing
Hitsouskoneistuksen B-B
Welding
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550 . 6oo'c
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UP : 50 .. 200 t/H0UR
- HEHKUTUS
AIKA(min.): 2 x lfmm), KUITINKIN l0 min
viiHtNTAIN - ANNEALIN6TIME (minutes): 2 r s6s{mm),HOllt!€RUtl{llluM30 mirutcs
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KONEISTUS: MACHININC:
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Page1 of 2
Rolls-Royce OY Ab PARTLlsT
Work No. 514-r148
DrawingNo. : K 5257530-C-001GRAVITYTANK Ac.TFPICPUnpressurized
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
25 A 5355391--OOO SET OF LABELS PCS 1
26 A 5355391--000 SET OF LABELS PCS 1
27 A 5355391-OOO SET OF LABELS PCS 1
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W or kNo .5 1 4 -1 1 4 8
PART LIST
OFTHETHRUSTERUN
DrawingNo. : K 7357979-C-001EARTHING
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 A 4123637 HEX SCREWTOT.THREADSHANK PCS 2
2 A 4720715 SPRINGBASE PCS 2
3 A 4711128 WASHER PCS 2
5 A 7243891 INSULATEDWIRE M1
6 A 7369302 CABLESHOE PCS 2
7 A 4513994 HEXAGONNUT PCS 1
8 A 4720671 SPRINGBASE PCS 1
9 A 4711084 WASHER PCS 1
10 A 4123219 HEX SCREWTOT.THREADSHANK PCS 1
1',t A 7452498--001 EARTHBAR PCS 1
12 A 72439U INSULATEDWIRE M1
13 A 7369303 CABLESHOE PCS 1
1 A 4123637 HEX SCREWTOT.THREADSHANK PCS 2
2 A 4720715 SPRINGBASE PCS 2
3 A 4711128 WASHER PCS 2
5 A 7243891 INSUIATEDWIRE M'I
6 A 7369302 CABLESHOE PCS 2
7 A 4513994 HEXAGONNUT PCS 1
8 A 4720671 SPRINGBASE PCS 1
9 A 47110U WASHER PCS 1
10 A 4123219 HEX SCREWTOT.THREADSHANK PCS 1
11 A 7452498--001 EARTH BAR PCS 1
12 A 72439U INSULATEDWIRE M1
13 A 7369303 CABLESHOE PCS 1
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Lmox=S
m, 00r
ACq,|MULATOR t-
I
BOOST
PRESSURE
PRE-SIARGI
PRESS.15 bor PAINE
SYOTTO-OLJYN
PRE-CHARGE
CASNIIROGEN
PAINTVARAAJA _ iBl
ESITAYTTOPANE
15 bor PIPEMATERIAL:
EgTANTOKAASUNPPI Seomlessprecision
steeltubewithdimensions
occordingto DIN2J91port 1 C ondmoteriol
* fr St37.4or St52.4occording
PUTKIMATERIAALI:
to DlNl630tpe NBK-3.1B.
PIPELINES
MUST
8E CLEANED
CAREruLLY
EEFORECOMMISSIONING
OFTHESYSTEM.
IJ PUTKISTOT
ENNEN
PUHDISTETTAVA
JARJESTELMAN
HUOLELLISISTI
KAYTIOONOTTOA.
I'r _J
THES\I/BOLSSHOWI.{ IN THISDRAWING:
- 0i= lhe minimuminsidediometer
- pfilox= Themoximumworkingpressure
of the pipe
- Lmox=lhe moximun lenglhof the piping
including hoseossemblies
- hmox= Moximum ,rerticol
distoncefromthe suction
STl40SLl40 of the oil tonk (Sl,S2)to the suctionconnectionof pump(
PIIRUSTUKSESSA ESIINTYVATSYI,IBOLI T:
- 6i= Putkenmin. sisiiholkoisijo
I ll
- prTlorl=Moksimikiiyttiipoine
- Lmox=Putkituksen moksimipituus
tl '
oi
r.c, ll i IL XP S F o sisiiltiienletkuosenndmot.
- hmox= Moksimikorkeusero (Sl,S2)
al', +-f- r iiljysiiiliiinimuliitiinniin
ir pumpunimuliitijnniin(S) vdlillti:'
r-)
|f)
ll
tl 'k---1 o
-o
F.)
HYDRAUUOLJY5AIUO
HYDRAULIC
OIL
SIIIPYARO'S PIPINGSUPPLT
yll_ J
B
V-150L
rri
<i
v[1 H\ORAULIC PIPINGFROMPUMPUNITTOOL TANK
- Fo-Bl,Fe-BP,Il-T1.2.S-Sl
I
tl
)<
o
!r DRAINPIPEFRON'|
- D-D
PR0PULSION
UNITT0 OlLTANK
EI
iiri E
E
o-
E
il
COOUNG V{ATER
- ffll, wot
PIPES
iilE tr)
x
o
tl
rr)
ll
x
o
;l
ll r
xl
ct
TELAKAN PUTKISTOTOIMITUS:
HMRAULIPUTKITUSPUMPPUYKSIKCN VALILLA
JAOLJYSAILION
I l!l'-' J
d
E
5 -51
c.i ol
- Fo-Bl,Fe-BP,
WOTOLINJA
T1-T1.2,
S-Sl
PO1XURILAITTEEN
JAOLJYSAILION
VALILLA
#L_
LO?q2A
f-)
6
tl
-l-
e
ll
c{
rrl
s'
- D-D
JAAHDYTYSVESIPU.IKET
- v{tl,wot
T1
NOTICE! EX1ERNAL ULKOISET
CONNECIIONS: LIITANNAT:
multi-disk MAXIMUMVERTICAL FROM
DISTANCE
broke
D THESUCNO{ CONNECTIONOFlHEOIL H\ORAULICOILTANK HYDRAUUOLJYSAILIO
t J
I I
L I
PLNETARYGEAR
TANK(Sr,S2)
0FPUMP
T0 THESUCTToN
C0NNECTToN
(S)lS hmox= 500mm. vl4, v04 : G 1,1/2tS0228
sl
D
T1.2
FEMALE
: G 1,1/2rS0228
: G 1/2 150228
FEMALE
FEMALE
: G 1,1/4rS0228
FEMALT
81 : G 1,1/4rS0228
FEMALE
UL,TINJAAIIUIllN (UHJAu)tlIUKAULIIKI(A) BP ;GllS0228FEMALE
qL coQLrR
(STEEXTNG
HYoRAUUCS)
P10-rP-1j400
MERIVfg MAKEA VES
SEAIYAIER FRES}IIYATER PROPULSIONUNIT PO1KURILAITE
PYSTYAKSTU t vesi Qvesi \l,rnsi I vesi u riesi rrvesi s :Jlc37'1.7/8-12UNFMAU(0J8PtpE)
t woter Qwoter \Pwoter I voter Qwoter \Pwoter T1 :JrC37'1.5/8-12UNFMAE(030P|PE)
PROFELTER
SHAN ml /h bor t mr/h bor
POlKURIAKSEU Fo,Fe :JrC37'1.5/i6-12
UNFMAIE(r25P|PE)
32 6,9 u,0t J2 3,0 0,05
1q 0,05 35 to 0,05 D : C 1/2 150228FEMALE
1R 38 5,0 0,05
40 :' 40 6,0 0,05
45 45 7,0 0,05
HUOUIOI ATIENIIOf{! HU ATTS{IIO{!
t_ --l I
lveqi
q udttr
MAX.14mYh H*L u*. 18mrlh
trg
s HYDRAUUKAAVIO USJ5
U OHJAUS
JA VOITELUHYDR.
HYDRAULIC
DIAGRAM
SIEERING
ANDLUBRICANON
HYDRAUUCS KHD
o o o o
CTUTCTI
OPERAIING
PRESSURE
KfiITIEN
KANTOPAINE
THESYtr,IBOLS:
m,
0i=54,Lmox=5 0i= Theminimum insidediometerof the pipe.
pmox=Themoximum workingpressure.
p= Theworkingpressureronge.
Lmox=Themoximun lengthof the piping
including
hoseossemblies
SYli,lBOLlT:
D 0i= Putkenmin.sisiiholkoisijo.
pmox=Moksimi kiiyttiipoine.
038x4 p= Kiiyttiipoineolue.
Lmox=Putkituksen moksimipituus
tiienletkuosennelmot.
sisdl
PIPEMATERIAL:
Seomlessprecision 'l withdimensions
steeltube
le='t-.'lllr*'t-.'ll to DIN2391oort C ondmoteriol
occordino
i*t'*'# ii*t"'#' St37.ao? St52.4occoriingto DlN1630typeNBK-J.IB.
lryvlljlilrUllj
PUIXIMATERIAAI-I:
rarslRuxo{l Soumoton Putkenmitot stondordin
torkkuusteriisputki.
PAI{L DIN2391osonI mukooh (PutkenlootuluokkoC),
St 37.4toi St 52.4DIN1630
Putkenmoteriooli
NBK-J.IB.
tolmitustilo
MUST
PIPELINES BECLEANEDCAREFULTY
BEFORE OFIHE SYSIEM.
COIMIS$ONING
PUTKISTOT HUOLELLISES1I
PUHDISIETTAVA
ENNEN KAYTTOONOTTOA.
JARJESTELMAN
8AO(SToP0EUCE TESTPRESSURE Ptest= 1,5x Pmox
FORPIPES
mSF-L^a
tttenslrAFT q,-r 0i=J0,Lmox=Sm, pmox=J0bor Cp Ptest= 1,5 x Pmox
PUIKISTOLLE
TESTIPAINE
fiffi^rry
ffiH 6i=20,Lmox=Sm, pmox=30
m,
0i=20,Lmox=S
bor
LIITANNAT:
ULK0ISET
CONNECTI0NS:
EXIERNAL
HYDRAULIC
UNII HYDRAULIKONEIKKO
-CP
-l CP : 1,1/2"SAtJ5l8CFLANGE
J000Psi(Ftotfoce)
'T:./ i I2 FEMALE
: c 3/4 rs0228
( r \l 50bor(Flotfoce)
|r r J+t.zl I
I : 2' SAE J518C
FLANGE
- | pa : G 1/2rS0228FEMALE
vl4, v04 : G 2 l S 0 2 2 8 F E M A I E
--J D
ftMALE(AlRBLEED
I VAB
PROPULSION
: G 1/2 rS0228
UNIT POIXURIIAITE
VALVE)
UNIT(H.U.)/
H\ORAULIC
HtoRnu-mSrR6-*- S41,S42 : 3,1f2"SAEJ5l8CFLANGE 50bor(Flotfoce)
CP4 : 2' SAEJ5l8CFLANGE5thor (Flotfoce)
Ss,Ts,FL : G 3/4 150228FEMALE
GSI : G 1/2 rS0228FEMALE
GFl : G 1/2 150228FEMALE
D PC : G 3/4 150228FTMALE
cP : 1,1f4'SAEJ5l8CFLANGEJ000Psi (Ftotfoce)
12 : G 3/4 rS0228FEMALE
t VOI
OLJYNJAAHOYNil IILUOLJYI PUTKISTOTOIMITUS:
TELAKAN
(LUBRTCAT|oN
orLcooLER otL) =ffi vALILLA:
URILAITTEEN TANK
GRAVITY PAINOVOIMASAILIO
P20-2P-L=1000
T,IERIVESI MAKLA VL5I cP-CP,PC- 4- T
PC,II-T2,CP GS2 : G 3/4 150228
FEMALE
STAWAIER FRE$I WATER
- JAAHDNYSVESI
PUTKIT:W4,u/O4 cFz FtMALt
: G 1/2 150228
I vesi a rresi rrvesi t vesi Qvesi rHvesi - PAINOVOIMASAILION
PUIKET: GSl-GS2,GF1-GF2 G02 : G 3/4 150228
FEMALE
t woter Qwoter sPwotet t woter Qwoter \Pwoter
FEMALE
DRAIN : G 1/4 150228
m3/h bor mllh bor
N2 FEMALE
: G 1/2 150228
J2 r2,0 U,U/ JZ U,U 0,05
55 t2,0 0,07 J5 10,0 0,05 PIPING
YARD'S SUPPLY:
J8 x x 38 12,0 0,07 _ PIPES
BETWEEN UNITAND
LUBRICA]ION
10 x x 40 r5,0 0,il PR0PULSION CP-CP
UNIT:
\e8oPulsCIN_uN[
trg
rnn HYDRAUUKAAVIO USJ5
tq Y 45 n lit
POTKURILAITE HUOMIO! HUOMIOI
T2,CP4-T
PC-PC,T2- U OHJATJS
JA VUTELUHYDR.
- CO0L|NG ',V14,|V04
PIPES:
WATER DIAGRAM
HYDRAUUC
X\n'i
u gnttr
MAX.24mr/rr [*tL u*. 24 ns/h - GRAVITY
TANK
PIPES:
GSI-GS2,0F1-GF2 SIEERING H\ORAULICS KHD
ANDLUBRICATION
o o o o
Page1 of 1
o Rolls-Royce OY Ab
WorkNo. 514-r148
PARTLlsT
HYDRAULICSCHEMESTEERINGAND LUB.HYDRAULICS
DrawingNo. : KHD 8152166-8-000
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 K 8251125-C-13 PUMPUNIT PCS 1
2 A 6679709 HYDRAULICMOTOR PCS 2
3 A 6749239 VALVE UNIT PCS 1
5 A 6779066 PRESSUREACCUMULATOR PCS 2
6 A 8151151-OOO HYDRAULIC OIL TANK PCS 1
7 A 6779078 COOLER PCS 1
8 A 6749181 VALVEUNIT PCS 1
9 A 6659928 PRESSUREFILTER PCS 2
10 A 5190029 VALVEBLOCK PCS 1
11 A 6659856 INDICATOR PCS 2
12 A 7429766 PRESSURESWITCH PCS 1
13 A 7427002 LEVELSWITCH PCS 1
PCS 1
o
14 A 7429824 TEMPERATURESWITCH
PCS 'I
15 A 6685538 PRESSURE GAUGE
16 A 7731OO2 THERMOMETER PCS 1
17 A 8451013--000 DIPSTICK PCS 1
18 A 6654739 BREATHER-FILLER STRAINER PCS 1
19 A 6750033 BALLVALVE PCS 1
24 A 5210963 MEASURINGCONNECTOR PCS 2
25 A 6639211 MEASURINGCONNECTOR PCS 4
26 A 6730000 FLOW REGULATOR WITH CHECKV PCS 1
28 A 7429766 PRESSURESWITCH PCS 1
29 A 7429766 PRESSURESW]TCH PCS 1
30 A 6779040 COOLER PCS 1
31 A 7733019 THERMOMETER PCS 1
32 A 6680012 PRESSUREGAUGE PCS 1
33 A 6738005 NEEDLEVALVE PCS 1
34 A 7429765 PRESSURESWITCH PCS 1
35 A 6685537 PRESSUREGAUGE PCS 1
36 A 6690002 CHECKVALVE PCS 1
37 A 1OO1O28 CHECKVALVE PCS 1
PCS 'I
38 A 6749256 VALVE UNIT
PCS 1
o
39 E 815O2O8.B.OOO HYDRAULICSUBPLATE
40 A 8150222--000 DIVIDERBLOCK PCS 1
41 A 6692049 CHECKVALVECARTRIDGE PCS 1
42 A 6750033 BALLVALVE PCS 1
52 A 6750034 BALLVALVE PCS 3
54 A 6580007 CHECKVALVE PCS 1
o
o o o o
ASSEMBLY CONNECTIONS:
EXTERNAL
IANK
GRAVITY N0Trctl
I/ROKOoNPANO UNITIS MOUNTED
PUMP MAXIMUM FROM
DISTANCE
VERTICAL UNIT
HYDRAULIC HYDRAULIKONEIKKO
( pRtt'tovotMASAILt0 UNIT
ONPROPULSION THESUCTIONCONNECTIONOFTHEOIL
(S1,S2) CONNECTIONCP FLANGE
1,1f2"SAEJ518C (Flotfoce)
3000Psi
TANK T0 THESUCTION
0FPUMP (S)lS hmox= 500mm. I2 FTMALE
c 3/4 rs0228
rvcrao I 2" SAE 50bor
FLANGI
J518C (notfoce)
PC c 1/2rs0228FEMALE
HYDR. UNIT
PUMP FEMALE
vi4, v[4 G 2 ISO228
Lmox=5m,
01"0i=25mm,
PROPULSION UNIT
61"0i=25mm, pmox=40bor
Lmox=Sm,
P. B P STETRING
OILTANK s41,S42 3,1f2"sAEJ518cFLANGE 50bor(Flotfoce)
CP4 2" SAEi518CFLANGT 50bor (not toce)
,, rrz S5,T5,FL G 3/4 rS0228 FEMALE
J ll GS1 G 1/2 rso228 FEMALE
^ i 0i=20mm,
Lmox=Sm,
Pmox=Sbor i ^ GF1 G 1/2 rS0228 FEMALE
DU PC G 1/2 rS0228 FEMALE
CP 1,1f4" SAE J518C FLANGE 3000Psi(Flotfoce)
E OILTANK
E
<\
il
NEARPROP.
MOUNTED UNIT T2 c 3/4 rso228 FTMALE
Ie s :Jlc37'1J/8-12 UNFMALE (038PIPE)
PIPING
HYDRAULIC ,, OUT. T1 :JtC37' 1.5/8-12 UNFMALE (030PIPE)
ONAQUAMASTIR cggLtNGJ
*vut Fo,Fe :JlC37' 1.5/16-12 UNFMALE (025nPE)
UNIT
PROPULSION WATER\ D : G 1 / Z : S O Z F
Z E
9 M A L T
GF1 Swrr
GS1 OILTANK
STTERING
UNIT
HYDRAULIC VI4,V[4 G 1,1/2rS0228FEMALE
f*r**, ^i-l i
I
NEAR
I',IOUNTED UNIT
PROP. _l
I
S1
D
G 1,1/2rS0228FEMALT
G 1/2 lso228FEMALE
,A,
(
\r/
)
l
lcp+
-
m,pmox=1O
Lmox=S
0i=54, bor Tl -r--rt) | \_/
11.2
B1
c 1,1/4150228FEMALE
G 1,1/4tso228FEMALE
BP G 1 ISO228FEMALE
IL---
' ----l 01,1
/4" UNIT
HYDRAULIC
I L
TANK
GRAVITY
GS2 G 3/4 rS0228FEMALE
m,
Lmox=S
+ GF2
G02
DRAIN
c 1/2 ts0228FEMALT
G 3/4 rS0228FEMALT
G 1/4 rS0228FEMALE
c 1/2 rs0228FEMALE
+
N2
s+r{ rorr*Jroo
COOLING
L- I
I
WATER1 tN-*$wr+
PIPEMATERIAL:
precision
Seomless steeltubing
to
withdimensions DIN2391port1 C
St 37.4or St 52.4to
ondmoteriol Lo.q
PUTXIKAAVIO
DIN1630type NBK-J.IB. U
S
Ro[ils-Royce JA VOITELUHYDR,
OHJAUS
All pipelines cleoned
mustbe corefully ondflushed ns lfilfi [ nnxn r [rrJ{lE 0Ya PIPING
DIAGRAM
of the system.
IrEtr[rrl![trmll|frromt
HYDRAULICS
ANDLUBRICATION
STEERING
beforecommissioning ulot stflt,m$nrn${rufitI
Formoredetoiled seeZHA6450868.
instructions,
o o o o
59
J3
MP2OO
SL2O1
SL2OO
c SI2OO
ST2O2
MT2OO
C
0rifice @5.Omm
RoIATl0r{
R0IATt0r{ 0rRtcrlt0l
c -_r.1( \ ,
../\
t-Y -
I
r\.9_/
l) )
I
ROTATIO 4N
D INR E C T I O I NDT H I SD R A W I N G
SHOWE
ltI n-_l
x_ n-l
N T HI S D R AIIN
R O JS H O W EI D
I A N TC O D E
VAR VG
f\u-t
au-t
(n):
NOTF H o l e sf r o m I t o 4 i n r e s e r v e
P I P E LI N E SM U S TB E C L E A N E C
DA R E F U L L Y
CsC-r'v
BEFORE S SI O NI N G O F T H E S Y S T E M
C O MIM cr
P I P EM A T E R I A L : cb
S e o m l e s sp r e c i s i o n s s t e e l t u b i n g
0 n-a
I
w i t h d i m e n s i o n st o D I N 2 J 9 1 P o r t 1 C
ond moteriol St 37.4 or 52.4 F-Y--
UV I
i o D I N 1 6 3 0 t y p e N B K - 3 . 1B . RrcHT r{ANOtoPRottr-tEi
s :Jlc37" 1 . 7 / 8 - 1 2 U N FM A L E( 0 3 8 P I P E )
T1 :JlC37' 1 . 5 / 8 - 1 2 U N FM A L E( 0 3 0 P I P E )
Fo.Fe :JlCJ7" 1 . 5 / 1 6 - 1 2 U N FM A L E( @ Z S P I P E )
D : G 1/2 1 5 0 2 2 8F E M A L E
' S A EJ 5 l 8 C F L A N G 5E0 b o r ( F t o t f o c e )
54l , S42 : 3,1/2
CP4 :2'SAE J 5 1 8 CF L A N G 5E 0 b o r ( F t o t f o c e )
5 5 , T 5 ,F L : G 3 / 4 IS0228FEMALE
GS1,GF1: G 1/2 1 5 0 2 2 8F E M A L E
PC : G 1/2 1 5 0 2 2 8F E M A L E
CP : 1,1/4' S A E J 5 1 8 CF L A N G 3T0 0 0 P s i( F l o t f o c e )
T2 .. C 3/4 I S O 2 2 8F E M A L E
Hydrouliputkitus US 35 FP./HS
Inoutshofl dir Ohjous jo voi tel uhYdr.
Heightof Hydroulic Piping x
Steering ond Lubricotion H y d r o u li c s
I 10 8 2 9 Addedi tems (ron 82 to 86 intermediot
moduI e 9_C-XXX
110622 Chonoed voriont codes
Heiqht of lower geor module 1 13 8 9 4 -
o o o o
o(o (,-or
r(o -x tY
rl o o-. o
o-o-
(ro aoqo
-.c 6 c
mt f -
(oX @ -.-. -,
FX o c
lx l ! < +
c f o c
crio - 6
r c
t
o k
o a
c v l
l<r
o(r
, I
!
>>
@ x 6
o o o o
Hydrouliputkitus US 35 FP,/
Ohjous jo voi teluhydr.
Hydroulic Piping
Steer i ng ond Lubr i cot i on HydrouI i cs
99-C-XXX
o O o o
9 _C-XX X
1 13 8 9 4 -
o o o o
NEEDLE VALVE
F O R P R E S S U RG
EA U G E
oPtN'J60' ,
SP2OO
NOTICE!
MOTOR HOUSING MUST
NOTICE!
B E F I L L E DW I T H
MOTOR HOUSING MUSI
C L E A NO I L B E F O R E
B E F I L L E DT ' I T H
FIRSTSTART
C L E A NO I L B E F O R E
FIRSTSTART
NOTICE!
NOTICEI B R A K EH O U S I N G MUST
B R A K EH O U S I N GMUST
B E F I L L E OI { I T HC L E A N
B T F I L L E DV { I T HC L E A N
CI L B E F O R E
H Y D R A U L IO
H Y D R A U L IO
CI L B E F O R E FIRSI START
F IRST START
ML2OO c losed
N or m o I
Hydrouliputkitus US 35 FP./HS
O h j o r - r sj o v o i t e l u h Y d r .
Hydroulic Piplng K
Steer ing ond Lubricotion H y d r o u li c s
19 9 - C - X X X
l o 1 13 8 9 4 -
o O o o
( , I O I
- < t <
o o-E' o-
o r o l
3 0 c o
)-
- . E
o
O
-.q.
C
-.
o o !
f \ l < +
d - . o F
T - . - .
qto - o
- C
J
o o .
:.:
f
-
o
o;
c - '
Lcr
o (
, T
@ x a
o o o o
Page1 of 2
Rolls-Royce OY Ab PARTLIST
W or kNo .5 1 4 -r1 4 8
HYDRAULICPIPINGSTEERINGAND LUB.HYDRAULICS
DrawingNo. : K 8152199-A-001
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 K 8251125-C-R13 PUMPUNIT PCS 1
3 A 6679709 HYDRAULICMOTOR PCS 2
4 A 6779066 PRESSUREACCUMULATOR PCS 2
5 A 6750034 BALLVALVE PCS 3
6 A 6690002 CHECKVALVE PCS 1
7 A 5190029 VALVE BLOCK PCS 1
8 A 6730000 FLOW REGULATOR WITH CHECKV PCS 1
9 A 6749239 VALVE UNIT PCS 1
10 A 6738005 NEEDLEVALVE PCS 1
11 K 8252536-4-000 ASSEMBLYDRAWING PCS 1
12 A 7733021 THERMOMETER PROTECTION TUBE PCS 1
13 A 7429765 PRESSURESWITCH PCS 1
pols-Poyce Oy Ab PARTLIST
ork No. 514-1148
HYDRAUL|CPIPINGSTEERINGAND LUB.HYDRAULICS
DrawingNo. : K 8152199-A-001
Customer: DamenShiPYards
PCS/
PART
DWR
No:
MEASURINGCONNECTOR PCS 10
REDUCER PCS 1
so n srzoszl
EW TOT.THREADSHANK
SCREWTOT.THREADSHANK
sgA42ft122 ALLENBoLT
60 A-ZiOT+S ALLENBOLT
ffiz ALLENBoLT
X +ZIN|I ALLENBOLT
E LZIAZY ALLENBOLT
ALLENBOLT PCS 2
64 A 12TOflE
65 A 4216TS+ ALLENBOLT
ffiat ALLENBoLT
67 A 421OTES ALLENBOLT
ffiu ALLENBoLT
OE A 4'OT ST ALLENBOLT
ffitts ALLENBoLT
ffitqs ALLENBoLT
ffitzt ALLENBoLT
ffi1 ALLENBoLT
ALLEN BOLT PCS 4
74 A 4210156
ffiz ALLENBoLT
76 A 4z,dtos ALLENBoLT
ffis HEXAGONNUT
re HEXAGONNUT
ffi HEXAGONNUT
ffi HEXAGONNUT
ffio HEXAGoNNUT
1 PIPING
HYDRAULIC
O o o o
LIITANN;[I:
COI'INECTIOt,IS:
t)|lslsot{s- PI{ITTT A,B lines
service sAE1 1/4" 420bor(6000Ps|
@t'oul PAINELE]KKURI € tytilinpt
pkmox
TY0PAINE VALVE
RELIEF
PRISSURE Fe boostpressure outputto lilter M 33x2,lE depth
sytittdpoine suodottimelle
LINEB
FORpmoxADJUSTM. boostpressure inputfromfilter M 33x2,18depth
Fo
PRESSURE VALVE
CUT-OFF sytittiipoinesuodottimelto
PAINEENRAJOruSVENTTIILI T, leokoqe fluidor fill ll 42x2,20depth
pb
SY0I0PA|NE woto / tdyttiiliitiintii
Tz leokooe fluidor oil droin |l 42x2,20depth
VALVE
RELIEF FOR woto / tytrjennys liitiintii
PRESSURI
qouqe connection, service lineA 12depth
M 12x1,5,
pb ADJUSIIvI.
B00STPRESS. tyiilini:A
mittousliitiintii,
qouqe connection, service lineB 12depth
M 12x1,5,
G E R
mittousliitiintd,
bleedpoint
tytilin|:B
M l6xl,5,12depth
B ilmous
suction linefor boostfluid l,| 48x2,22 depth
shoft
Splined --E B S
X r ,X z
sytittiipumpun
connect.
imuliittintii
for contr.oressure (beforethrottles M l6xl,5,12dEth
W50x2x30x24x99 ohlruspoine liitiinndt(ennen' kuristimio)
DrN5480 G pressure portfor ouxiliory chcuit 14depth
M 22x1,5,
Pressure
ongle= 30' MA sytitti[iirinpoineliitiintd
Numberof teeth= 24 Ps conholpressure supply [l l8xl,5,12depth
M0DULE=2 ohiruspoine liitiintii
MH bolonced highpreswre 12depth
M 12x1,5,
Pitchdio.=048 poindeikkurin
\ ohituspoine
\
v ^
* * *
TANAPUMPUN
ENNE}.I
KOTELO
ENSIMMAISTA
FIRST
BEFORE STARTFIII PUMP
OLJYLLT
PUHTAALLA
KAYT,IMSTYSTA
UIITH
HOIJSING OL
CI.TAN
S1
l
I \
ITIILI
TUSVEN
PAINEENRAJOI l-1_
t- @
KATSO
REPAIR
SEE
JASAATOOH.,E
HUOLTO-
ERII.IJNEN
INS1RUCNONS
PoS()
\ A MAX.PAINE
LIITANTA pmox L.r e2oo3-02-R/05.e5
RDE
f(o
lI =
I
PRESSURE VALVE
RELIEF
!
HUOM L__ SAAru-TAIHUOLTOKOIIOE
I / puMpuN (S)MAKSIMIKoRKEUS
TMULilTANNAN SAlLl0N E
I
LINEA
FORpmoxADJUSTilI. = 500mm. OB,,ECT 0RAD,I,ST'IENI
0FMAINTENANCE
\ I (S1)0N Lhmox
IMULIITANNASTA
\ /
I
ffi ruLPPAHAMMASPYORAPUMPUN
POISTA NollcE! Ot.IVAPAA
ASENNUSA$}'ITO
PUMPUN MUTTA PUMPUN
\ 1:2.5 *** WOTOREIASTA
AKSELITIIVISTEEN VERTICAL
MAXIMUM FROM
DISTANCE IHESUCTION O'I O-TAVA
KOTELOT.I AINATAYI,INT YTEMPI
OI.JYA:
tr
315.9I PUMP'S
FORGEAR SFIAFT SEAL
DRILLING
PLUGFROI|lHE BLEED
REMOVE
C0NNECTToN (Sl) T0 THESUCTIoN
0FIHEoll TANK
MOJNTING POSIIfi OFIHEPUMP
8UTTHEHOUSNG MUST ALWAYS
ISOPTIOI,IAL,
BERI.I.ED
T1,N KAYTETTAN
UITANNOISTA PALUULINJNLIITANTANA.
VtllH0ll-:lHEUPPERMOST0F IHECONNECIIONS
/' '^-l \, FOR
ASA COI,INECIIOI{
M 1 41; 9 T1,T2ISTOBEUSEO
[B_Pr \, I)IMENSIO.IS,
PORT
VARINI A
- KANAVIEN
PUMP
COOLING
B
VOITELUPUMPPU
UITYT'ITAMITAT, ftE RETURN
cs - rifT PMls - |IXNAVAT
c D
UNE.
SAEPORIIYPE
Rlt. ul J0.00 58.70 lllftl.S, 28.60deep SAEl.l/1- J{n0Psl
35.70 J&fi) lll2xl.E 26.60deep sAEl.l/2'J000Psi K/miivedetty
PUTKIMATERIAAU: soumoton torkkuusteriisputki
RIJ. LIJ
CP - (UII.ET PffiIS - PAITTI(NAVAI A St J7.4toi St 52.4,DIN1629B 1,4.
VARAI{I A I c 0 TYPE
SAEPORT \14 NBKDIN2391B 1.2.
Toimitustilo
Ril- Lll 26.00 5240 25.10 Itl&1.5. 28.00dcco sAEt- JmoPsi precision
,ri PIPE MATERIAL: Seomless steeltube,
co RlJ. LIJ $.00 58.70 Itl&|,5. 2E,60deep SAE I.I/f JMOPSi
g colddromSt 37.4or St 52.4,DIN1629B 1.4
stoteNBKDIN2J91B 1.2.
delivery
Putkistot on puhdistettoro ennenfrrjestdmiin
huolellisesti
kiiyttiiihottoo.
P[oelines mustbe cleoned beforecommissioning
corefully
PUttPPo$lror,l 0 ? of thesptern.
$mcroo(nsE(cu{ltt{Jtus
tsr)
| / 70nrr y171nrr
OHJAUSVlRTA
l-vl 71ur l l 70ur PS Fo HITAUSlt/|OMENIIl
CONTROL
CURRENI
24 V DCOTIJAUS- MASSMOMENT *327xto-4t<gm2
0FINERT|A ((e+vctgo:-323,
1911:3.97,1913:+.52)x10-algm2)
TIIH 24 V DC
*** KASIOHJAUS u,f- t*tltfit
CONIROIL KELOILLA
SOLENOIDS ri
JAHATAKAYTTO
TESTI I ll -1teks(n+vuao:101 k9)
ks,1e13:18.0
ks,telt:18.4 €
s@4n, VAINNfiJAKAYNNILLA
; =llii lill
1F4^ TEST
HAND
ANDEMERGENCY
OPERATION lc A4VG180...R (CLoCKII/ISE
+ PC1913...C RoTA
(ANTICIoCKWSE
+ PC1913...A
A4VG180...R R0TA
PYORIMIS9JUNNN. JA\,IRI^I'KSN
O{JAIJSIJIIANT&II{ VAUTIEN
$JIJNNN RIIPPUWUS ONLYAT IDLING
SPEED (CL0CKWSE
+ Pc1911...C
A4VG180...R RoTA
trY$t SoLrNorD
-fgenoeonnoNAl o cffiREAIoil 0F DTRECnoN
0F R0TAnO'|. 0F FLol{
CO,llRo-ND DlRECIlot{
I =iiiif"' cLocKmsE-
Jl-ffiFAt (ANTICLOCKWSE
+ PC191I...A
A4VG18O...L ROTATION
9llFffffirll
cl.cKltlsEH{W*'R'.NAL
s'LENorD
b L0n9
PAIVAAN X2 lA U PUMPPUKSIKKO + !
A4VGISO
S JA VOIIELUHMR.
OHJAUS
UNIT
x-)(- - PUMP
HYDRAULIC
'n I nsmmInHnilr uls{llEllt
Lisiittyvoriontit113 R13 n[trIf rntrDrmt||n[3ilI!
vmtusnf, fimlxr ful{fi[ fi & HYDRAULICS
STEIRING KHQ
T1 12 R MH
LISATTY 4 JA 6
OSAT
511 25 -C -XXX
o o o o
Page1 of 1
Rolls-Royce OY Ab PARTLlsT
Work No.514-r148
PUMPUNITSTEERINGAND LUB.HYDRAULICS
DrawingNo. : KHQ 8251125-C-R13
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 A 6669227 HYDMULIC PUMP PCS 1
2 A 6660024 HYDRAULICPUMP PCS 1
3 A 5210963 MEASURINGCONNECTOR PCS 2
4 A 4123512 HEX SCREWTOT.THREADSHANK PCS 2
5 K 8350199.C.000 LABELTEXTS PCS 1
PCS 'I
6 A 6381321 PLANESEAL
o
o o o o
SYOTTO_OLJYN
PAINE
Pa= 2J-J08AR
ll=0r5-0,,r,
t = 40'C
P,,*= 3o 8AR
MIN
P*=238AR I
HALYTTS 178AR+ PAINEMINARN
SUOJAVENTIIIU
AUKI* 360' D VARIANTTI
OOl VARIANTII
OO2
BOOSTOItPRESSURE OLJYSAIUOON
MITTALASI MITTAIIKKU
OLJYSAILIOON
Ps= 2J-30BAR VALVE
NEEDLE FORPRESS.
GAUGE MITTATIKUN
REIKAruLPANU MITTALASIN
RflATruLPATru
n = nnfi- nmq - 360' VARIANT
OOI OO2
VARIANT
OPEN D IIIIHSIGTIT
OILTANK GLASS, OL TANK
IIITHDIPSTICK,
t = 40'C SIGHT
GLASS HO.ESPLUGGTD
J6 UPSNCKHOIEPLUGGED
P,,- = 3o BAR
Prn= 2J BAR
MPlOO ATARM 17BAR
SELECNON
VALVE
FOREOOST
OILFILIERS
,R
./i\
6lD
NLIERI O FILIER2
SYOTTO-OLJYN 1
SUODATIN
BOOSI 1
OILFILTER
025x2,5 SYOTTO-OLJYN
SUODATIN
2
OILFILTER
BOOST 2
_l
LIITANNAT:
CONNiCTIONS:
8P S1 1,1f?" BSP.P
FtMALt
T1.2 S2 2,,BSP.P FEMALE
v01 T1.2 1,1 FTMALE
f +" BSP.P
ul VAROOl
B1 1,1f 4" BSP.P
FEMALE
COOTING
WAIERIN
STEERING
OILCOOLER BP 1,'BSP.P FEMALE
L (oll DRATNAGE) FTMALE
1/2" BSP.P
VIl, V[l 1,1f2"BSP.P FEMALE -150
OLJYTILAVUUS
I STI4OKISL
p- - - el6x2
-1 D 1f 2" BSP.PFEMALT -150
OlLVOLUME L
I
II rl
L_ J OILTANK\|1,ITH SIGHTGLASSHOLESPLUGGED
DIPSIICK.
PAIVITETTY
SAILION
RUNKO PIPE
PUTKIMATERIAALI: MAIERIAL: OILTANKWlH SIGHTGLASS,
DIPSTICK
HOLEPLUGGED
SP15OJA SPI5l VAIHDETTU
KISKENAAN precision
Seomless sieeltubing
Soumoton putken
torkkuusteriisputki, toleronssi
MUUTETruSAHKOKAAPELIEN
KANNAKKEITA stondordin
DIN2J91osonI mukoon (putken to DIN2391port1 C
withdimensions Long
OLJYSAILIO
MUUTETru KANNAKKEITA
SAHKOKAAPELIEN C),putken
lootuluokko moteriooli
St J7.4toi ondmoteriol
St 37.4or St 52.4to U
S Ro[fls-Royce OHJAUSHYDRAULIIKKA
Muutettu
osoo St 52.4DIN1630toimitustila
NBK-3.1 B. DIN1630typeNBK-3.1 B. OILTANK
[||I Irtnn|8lornilmtn
w|||r $ufl. ttlstrlr r u${iltr [l rl STEERING
HYDRAULICS KHO
ty osoluetteloon
kytkennrin muutetluosot5. 14 b 24
oiir.no.
722 -H -XXX
o o o o
Page1 of 1
o Rolls-RoyceOy Ab
W or kNo .5 1 4 -r1 4 8
PART LIST
o i5
17
A
A
6654003
8351045--OOO
AUGE
RETURNolL DIFFUSER
RUBBERGASKET
PCS
PCS
PCS
PCS
T
1
1
1
18 A 6654739 BREATHER.FILLERSTRAINER
PCS 'I
19 A 6750033 BALLVALVE
SKET PCS 1
PCS I
N A 5170175 MALESTUD FITTING PCS 2
EADEDCOUPLING9ODEG PCS 2
W TOT.THREADSHANK PCS 6
25 A 6359409 o-RING PCS 6
26 A 6359363 o-RING PCS 1
STUDFITTING PCS 1
LAMP PCS 1
42 A 511682',1 PIPE CTAMP PCS 1
t cotttlEcroR Pcs I
56 A 5170286 STRAIGHTCONNECTOR PCS 1
D F]TTING PCS 1
61 A 5170176 MALESTUDFITTINb PCS 2
62 A 5170338 THREADEDCOUPLING PCS 1
o 63
72
A
A
5170172
5267551
MALESTUDFITT]NG
PLUG
W FITTING
PCS
PCS
PCS
PCS
1
1
1
1
74 A 5268041 PLUG PCS 1
77 A 5170429 COVERNUT PCS 1
78 A 5170441 SLEEVE PCS 1
n Nur PCS 1
80 A 5170438 SLEEVE PCS 1
83 A 421O11O ALLENBOLT PCS 12
ALLENBOLT PCS 4
GONNUT PCS 4
87 A 4711093 WASHER PCS 4
88 A 4210124 ALLEN BOLT PCS 2
89 A 4210125 ALLEN BOLT PCS 2
92 A 4210151 ALLENBOLT PCS 2
runur PCS 2
94 A 6372111 USITSEAL PCS 2
95 A 8251726-.000 SET OF LABELS PCS 1
o
o o o o
CX-UTCH
OLPRESSURE
NEEDLEVALVEFORPRESS.
GAUGE
Pd= 20-248AR OPIN* 360' KYTKIMEN
n = nnh-n M ) OHJAUSVENTTIILI
t = 20-60t
P*= J0 8AR PAINEMIITARIN
SUOJAVENTIIILI
p . = 1 9B A R
"
I AUK|- J60' D
ALARM 17 BAR +
KNKMf}I KAfiOPAINE
Pd = 20-24 8AR PAINEKYTKIN
n = nnh-nm KllNNl ^.
KYTKTN
t = 20-60t : 15 bor
P*u"", I
P*= J0 BAR
p . = 1 9B A R I
*
HILrm17BAR
+ VALINTAVENTlIILI
$JODATNilILLE
WTELUOL.IfN
PRISSURE FOR
S$/ITCH ,R
CLUTCH OILPRTSSURE /i'o
suooAnNto su0oAltN2
= 17 bor
P^,_^^u
VALVE
SELECTIO.I
MP3lO FOR
LUBEOILFILTTRS
R.',l.rrrr: 17 bor
AIRELEED
VALVE
VAB dlb
,,.t..
NORM.
LOCIGD
CLOSE
ANDPLUGGED flLIERl O FILIER2
ILMAUSVENT]IILI
VAB
NORM. KIINNIJA IULPATTU
LUKITTU
CLUTCH
PRESSURE
ADJUSTMENT
ec{ +}sz}ssf,a
DRAINPLUG
Tfi.,ENNYSruLPPA
;F
e.
-
a
= PUIKIENMATERIAAU:
:<
<-) Soumoton, kylmiivedetty
torkkuusteriis-
putkiSt J7.4 toi St 52.4,DIN1629I 1.4,
l! tll
J U toimitustilo NBKDIN2391B 1.2.
J
U =
m
Putketon puhdistettovo huolellisesti
F e. kiifitiiiinottoo.
ennenfrSrjestelmtin
tr
o
o
r
:< o PIPEMAIERIAL
l4J
- =
l< e.
$omlessprecisionsteeltube,
o colddrorn St J7.4 or St 52.1,DIN1629B 1.4,
J
Ld .l.2.
o
E ddi'ary stote NBKDIN2391B
U
J (J must be cleonedcorefullybefore
Pipelines
o
-= o-
a-at
of the sptem.
commissioning
LIITANNAT:
ULKOISET
EXTERNAL
CONNECTIONS:
CP : FLANGE
1,1/2"SAEJ518C J000Psi(F1ot
foce)
12 : FEMALE
G 3/a rs0228
T : 2" SAEJ518C 50bor(Flotfoce)
FLANGE
Pc : FEMALE
G 1/2 150228
VI4, Vn4 : G 2 150228FEMALE
vAB : G 1/2 rS0228 (AlRBLTED
FEMALE VALVE)
ONA FLAT,
IS TOBEMOUNTED
UNIT HORISONTAL
SURFACEtvITH BOLTS
MOUNTING MI28.8.
OlL: -J00 KG
WTHOUT
WEIGHT
utg
\ HYDRAUUKOOIEIKKO USJ5
KOKOONPNO
UNIT
HMRAULIC
ASSEMLY KHQ
HUOLTOIILA
REOUIRED
FORSERVICE
o o o o
Page1 of 2
Rolls-RoyceOYAb PARTLlsr
W or kNo .5 1 4 -1 1 4 8
DrawingNo. : KHQ 8152165-8-000HYDRAULICPOWERPACKASSEMBLYDRAWING
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
O D 8451453-A-OOO KONEIKKOERITTELY PCS 1
1 A 6749256 VALVE UNIT PCS 1
2 A 81522M_OOO FRAME PCS 1
3 A 5124001 T-HAARA PCS 1
4 A 5170286 STRAIGHTCONNECTOR PCS 1
5 A 5139300 SAE-FLANGE PCS 2
6 A 5139299 SAE-FLANGE PCS 1
7 A 1767395 P|PE M1
8 A 5170164 MALESTUD FITTING PCS 1
9 A 5139995 BLINDFLANGE PCS 2
10 A 4711'IOO WASHER PCS 4
11 A 4210168 ALLENBOLT PCS 4
12 A 6659868 FILTERELEMENT PCS 2
13 A 5170288 STRAIGHTCONNECTOR PCS 1
14 A 5145543 SAE-FLANGE PCS 1
15 A 4123503 HEX SCREWTOT.THREADSHANK PCS 5
16 A 515OO9O TUBEBEND PCS 1
17 A 6779040 COOLER PCS 1
18 A 7429766 PRESSURESWITCH PCS 1
19 A 7429766 PRESSURESWITCH PCS 1
20 A 4218223 ALLEN BOLT PCS 4
21 A 5119010 PIPECLAMP PCS 1
22 A 6580007 CHECKVALVE PCS 1
23 A 5221794 SAE-FLANGE PCS 2
24 A 4210170 ALLEN BOLT PCS 16
25 A 4514038 HEXAGONNUT PCS 4
26 A 4711128 WASHER PCS 4
27 A 4210158 ALLEN BOLT PCS 4
28 A 4514010 HEXAGONNUT PCS '12
29 A 1OO1O28 CHECKVALVE PCS 1
30 A 5267524 PLUG PCS 2
32 A 1763618 PRECISIONSTEELTUBE M1
33 A 5119029 PIPECLAMP PCS 1
o 34
35
36
A
A
A
1763622
1762747
5116820
PRECISIONSTEELTUBE
P|PE
PIPECLAMP
M1
MM1
PCS 1
37 A 5170168 MALESTUDFITTING PCS 1
A MALESTUDFITTING PCS 'I
38 5170180
39 A 5170303 THREADEDCOUPLING gODEG PCS 1
40 A 5139947 SAE.FLANGE PCS 1
41 A 4210157 ALLENBOLT PCS 4
42 A 5170180 MALESTUDFITTING PCS 1
43 A 5170303 THREADEDCOUPLING gODEG PCS 1
44 A 5'170343 THREADEDCOUPLING PCS 1
45 A 5170181 MALESTUDFITTING PCS 1
46 A 6685537 PRESSUREGAUGE PCS 1
47 A 6639211 MEASURING CONNECTOR PCS 2
48 A 6372172 USITSEAL PCS 1
49 A 5282233 THREADREDUCEFYEXPANDER PCS 1
50 A 5170239 ELBOW FITTING PCS 1
51 A 5170338 THREADEDCOUPLING PCS 1
52 A 6750033 BALLVALVE PCS 1
53 A s267551 PLUG PCS 1
o o o o
Page? of 2
o Rolls-Royce OY Ab
W or kNo .5 1 4 -r1 4 8
PARTLlsT
HYDRAULICPOWERPACKASSEMBLYDRAWING
DrawingNo. : KHQ 8152165-8-000
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
60 A 8252512-OOO SET OF LABELS PCS 1
61 A 8450481-OOO MAKER'SID LABEL PCS 1
62 W 7361094-A-001 lnstallationsln AzT PCS 1
o
o o o o
o
HOSEASSEMBLIES
FORPUMPSA4VG180
oo
\\
s1fu-
\'
qq
\\\
q
Tl.zffiffirr
qq
ep#l-Fe
qq
81 Fo
?n
cphm,
TOIMITUS
PAKKAAMOON
PUHDISTETruNA,
MERKITTYNA
IN UITANNAT
SULJETTUNA
Lq|g
K0K00NPAN0 A4VG18ft
U
S Ro[[s-Royce LETKUASENNEI.IIA E
rGn|r!mrntrnrJfitt|l
IEttrlttrtlrtttm
ASSEMBLY E
t(il.fimr[u{mor HOSEASSEMBLY KHUF
o o o o
Page1 of 1
o Rolls-Royce OY Ab
W or kNo .5 1 4 -r1 4 8
PARTLIST
ASSEMBLYDRAWINGHOSEASSEMBLY
DrawingNo. : KHU 8352847-A-000
Customer: DamenShipyards
PART CODE/DRW NAME UN PCS/
No: DWR
1 A 5204068 HOSEASSEMBLY PCS 1
2 A 5204187 HOSEASSEMBLY PCS 1
3 A 5204288 HOSEASSEMBLY PCS 1
4 A 5204289 HOSEASSEMBLY PCS 1
5 A 5170292 STRAIGHTCONNECTOR PCS 1
6 A 517O29O STRAIGHTCONNECTOR PCS 1
7 A 5170291 STRAIGHTCONNECTOR PCS 2
8 A 5170380 REDUCER PCS 1
9 A 5207320 HOSEASSEMBLY PCS 1
o
o o o o
OO O O O o O O O OO
OO O O O o O O O OO
g
-
_-l
o
-+
=5
C6E
a = 6=
=E9
E
*==E
z^
o
iaEEEEHE
x@
Es
O o o o
CLUICfIOPERATING
PRESSURE
KYTKIMEN
KANTOPAINE
T
V I4
v04
L__
UNIT(H.U.)/
HYDRAULIC
HARAUL|YKS-KKT'-
Lo!9
S
U
o o o o
Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma, Finland ROUTINEMAINTENANCE
ROUTINEMAINTENANCE
1. Dailycheck
. Oil levels.
o Conditionand leaksof components and piping.
. Conditionof V-belts,if belt-drivenpumpsare mounted.
. When alarming,replacethe oil filterelements.
4. Yearly
o Analyzelubricating/hydraulic
oil,change,if needed.The filterelements
are replacedwhenchangingthe oil.
O 5. Everysecondyear
. Check,that the adjustmentsof the hydrauliccomponentscorrespond
to the givenvalues.
. Checkthe fasteningof the pumps,motors,etc.
. Checkthe installationof the flexiblecouplings.
. Replacethe fillingplugs/breathers.
P a g e1 ( 2 ) 6455662-8-000U
o o o o
Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma,Finland ROUTINEMAINTENANCE
P a g e2 ( 2 ) 6455662-8-000U
o o o o
O
P^
Rolls-Royceazimuththrusters MAINTENANCEINSTRUCTION
r- Rolls-Royce0y Ab, Rauma,Finland CHANGEOF OIL FILTER
Y-
+
\o
C\
rr|
$
\o
-==:
r Cleanthe bowlthoroughly.
. Checkthe conditionsof the sealingsand replacethem if
needed.
r Wasteoil and usedfilter element:to disposeof wasteoil
abideby the lawsfor protectingthe environmentand the
lawsin force in the Countrywherethe machineis used.
o Lubricatethe sealingsbeforeinstalling.
o Installthe bowlwith cautionbecauseof the sealings.
l|- 1- I|
II
r Startthe pump.
. Bleedthe filter.
. Checkthatthe sealingsare not leaking.
Pagel(1) 6452641-C-000U
o o o o
Rolls-Royceazimuththrusters
a Rolls-Royce
Oy Ab, Rauma,Finland CHANGEOF OtL lN THEPROPULSION
UNIT
Pagel(4) 6465267-A-000U
o o o o
Rolls-Rovceazimuththrusters
Rolls.RoycebyAb, Rauma,Finland GHANGEOF OtL lN THEPROPULSTON
UNIT
O
Figure1. Drainplug
Figure2. Breathercap
P a g e2 ( 4 1 6465267-A-000U
o o o o
Rolls-Royceazimuththrusters
Rolls-RoyceOy Ab, Rauma,Finland CHANGEOF OIL IN THE PROPULSION
UNIT
2. Propulsionunit in water
1. Turnthe unit into such a positionthat the propellershaftis pointingto
the oppositedirectionthan the inputshaft(i.e.into "2"-position).The
correctpositioncan be checkedwith the positioningpin in the upper
assembly
2. Removeenoughoil fromthe upperhousingto get the oil levelin the unit
belowthe levelof the slewingring (see the intermefiateassembly
drawing).
3. Openthe drainingflangein thb upperassembly(seefigure3).
Figure 3.
Page3(4) 6465267-A-000U
o O o o
Rolls-Rovceazimuththrusters
a Rolls.RoycebyAb, Rauma,Finland CHANGEOF OIL lN THEPROPULSION
UNIT
ri' t
I I
I f I
a I
rr rrl tta
qRANlllG.FlSlKlE
baf,ilHllsroor
lfllnfi'll(nbE
PROTECTIVE
CAP
OQHf{ESTIST{T}IREAOFOR
DRAIIIIilG T.EOL
Figure 4.
3, Fillingthe oil
The new oil has to be pumpedthrougha 25 pm filterintothe upperbodyof the
unitto makesurethat no foreignparticlesget inside.The oil levelhas to be
betweenthe MlN.and MAX.markson the sightglass(orthe dipstickif
installed)whenthe oil temperatureis approx.20'C.
P a s e4 ( 4 l 6465267-A-000U
o o o o
O Rolls-Royceazimuththrusters
-
Rolls-Royce0y Ab, Rauma,Finland OIL SAMPLING
U
ca
oo
$
c\
rn
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OIL SAMPLING
ott:sAftf PttNc *ggltDlfloN,oFolr
::.::
:.:::l::.:::
::::::.:: ..,,.,.1
..::,,,,,.,,,@ONTFOL,:
. ,,, . . ,..,
. ,...,.
PMP PMP 1. Removetheprotectingcap.
n
e 2. Screwthe
measuring
pressure
measuring hoseto the
pointwhenAquamaster is running
andflushthehoseby lettingtheoil runto a
container.
Flusha cleansamplebottlewithoil.
Fillthe samplebottlewithoil (abt.1l).
It FZG test is required,3 litresof oil is
needed.
Pagel(1) 6452483-A-000U
O o o O
Rolls-Royceazimuththrusters
Rolls-RoyceOy Ab, Rauma,Finland OIL RECOMMENDATION
LUBRICATION
LUBRIGATION
OIL RECOMMENDATION
oiJ,,
+20.;;,t35,9@,,,,,,,
BP ENERGOLGR.XP1OO ENERGOLGR.XP150
ESSO SPARTANEP 1OO SPARTANEP 150
MOBIL MOBILGEAR600XP lOO MOBILGEAR600XP 150
SHELL OMALAS2 G 1OO OMALA52 G 150
TEXACO MEROPA1OO MEROPA150
CASTROL
STATOIL LOADWAYMARINElOO LOADWAYMARINE150
Pagel(1) 6456648-E-000
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Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma, Finland HYDRAULICOIL RECOMMENDATION
BP BARTRAN HV 46
ESSO UNIVISN 46
MOBIL DTE 15 M
MOBIL DTE 10 EXCEL46
SHELL TELLUSS2 V 46
TEXACO RANDOHDZ46
CASTROL HYSPINAWH.M46
STATOIL HYDRAWAYHVXA46
Pagel(1) 6456498-E-000
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Rolls-Royceazimuththrusters
Rolls-RoyceOy Ab, Rauma,Finland GREASERECOMMENDATION
GREASERECOMMENDATION
Followinggreasesare multipurposetypewith litiumor lithiumcomplexthickenerand with EP
additives.SuitableNLGI Gradesare2 for bearings/cardan shaftsand 0 for gear couplings.
Followingbrandsare choosenfor mainsuppliers.lt is possibleto use also othergreasebrands
but with similarcharacteristics.
Changeof greasebrand:
. The basicruleis: DO NOT MIX!
Greaseswith lithium/ lithiumcomplexthickenersshouldbe mixablebut checkfirst
this thingfrom supplier.
. lf it is not possibleto mix greases:
Open bearingbracketsand removeold greaseas muchas possible.Dry all solvent
carefully,this is important!
. After new fillingfollowduringrunningthat new greaseworkswell (not becomingvery
thinetc.).
Pagel(1) 6456504-0-000
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'I Rolls-RoyceOy Ab, Rauma,Finland PROPELLERDAMAGE
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PROPELLERDAMAGE
1. ln caseof propellerdamage
lf a propellerdamageoccursit has to be informedto Rolls-Royceto get a specialistfor evaluating
the damageand for takingfurtheractionsto repairthe propeller.
Pagel(1) 6452569-8-000
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Rolls-Royceazimuththrusters
Rolls-Royceoy Ab, Rauma,Finland TIGHTENING
ToRQUESFoR scREWS AND NUTS
TIGHTENING
TORQUESFORSGREWSAND NUTS
The tighteningtorques for screws and nuts can be found in Table 1.
r .
. t . : :
Strength
classr M20 M22 M24 N,27 M30 M36 M42
Pagel(1) 6451487-C-000U
O o o o
Rolls-Royceazimuththrusters
- Rolls.RoyceOy Ab, Rauma,Finland LOCKINGOF SCREWSWITH LOCITE
-
LOCKINGOF SCREWSWITHLOCTITE
General:
Adhesiveis usedaroundand at the length
of threefirst male& femalethreads.
1. Lockingof screws(if not otherwise
specified)with LOCTITE542or
wEtcoN LocK AN305-42.
2. Sealingand lockingof plugs
< R1Y1"with LOCTITE542 or
WEICONLOCKAN 305-42.Sealing
and locking of plugs
> R1 Y2"with LOCTITE577 or
wEtcoN LocK AN 305-77.
3. WIRELOCKING by wireO 5
SlS2343whichis fastenedon each
bolt headby weldinga5.
4. LOCTITE2701or WEICONLOCK
AN302-71
5. LOCTITE577or WEICONLOCK
AN305-77
Pagel(1) 6452166-8-000U
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Ulstein
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Anuamaster
flrRrJsrERe sU
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SURFACETREATMENT(DAMENSTANDARD)
thrusterswill be done accordingto
Surfacetreatmentfor Ulstein-Aquamaster
paintingstandard.
the followingRolls-Royce
1. SurfaceTreatmentDuringManufacturing
SandblastingSa 2 112- SIS055900.
1.1. Underwaterparts
1 Epoxycoating IntershieldENA 300/ENA303 150 pm, bronze
2 Epoxycoating IntershieldENA301/ENA303 150pm, aluminium
2. RepairPainting
A brokenpart in paintingis carefullycleanedof dirt and rust by steel-wire-
brushof sand blastinging. Repairpaintingwill be doneas specifiedabove.
Pagel(1) 6457352-A-000U
o o o o
Rolls-Royceazimuththrusters
Rolls-RoyceOy Ab, Rauma,Finland INSTALLATIONOF PALLOIDGEARPAIR
INSTALLATION
OF PALLOIDGEARPAIR
1. General
The designedlifetimefor gears is infinitiveand basedon classification
rules.The actuallifetimeis
dependingon load conditions,oil qualityetc. but the most importantfactor is the rightcontact
figurewhich is achievedby adjustinggears.
2. Adjustment
Pagel(1) 6450004-C-000
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8 Rolls-Royce azimuth thrusters
Lr - - Rolls-Royce
oyAb, Rauma,Ftntand MANTEMNGEINTERMEDLATE
SHAFTBEARll.lGs
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MAINTENANCE
INTERMEDIATE
SHAFT
BEARINGS
Relubricating
intervalis about1500runninghourswhen the temperature is
under+70 t. When the temperature of the bearingis over +70 t, the
periodmust be shortenedto a halffor each 15 t increasein the
lubricating
temperature.
Conversely,if the operatingtemperatureis lowerthan + 70 t, the intervals
can be lengthenedto abouttwicethe valuesfor operatingtemperatures of
+50 t and below.
Relubricating
is done by openingthe housingcap.Afterremovingthe used
grease,freshgreaseshouldfirstbe packedbetweenthe rollingelements.
Usethe sameamountof greaseas in the inltialfill.
Pagel(1) 6450913-A-000
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Rofls-Royce azimuththrusters
-i-
Rolls-Royce Oy Ab, Rauma, Finland EMERGENCY
STEERINGOF THRUSTER
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EMERGENCY/SERVICE
STEERINGOF THRUSTER
UNITWITHHYDRAULIC
STEERING
SYSTEM
1 . Thereis a possibility
for localsteeringof thethrusterunitby actuating
thesteeringpumpsolenoid valvemanually.
2 . Beforecarryingoutthemanualsteering fromthe hydraulic pumpthe
mainenginemustbe running at idlespeed.
3 . Therearepush-buttons on bothsidesof thesteeringhydraulic pump,
thrustersteeringcanbe doneby pressing thesepush-buttons (seeihe
picturebelow).
Pagel(1) 6453554-C-000
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\f, Rolls-RoyceOy Ab, Rauma,Finland MAINTENANCE
OF TOOTHCOUPLING
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MAINTENANCE
OF TOOTHCOUPLING
1. Lubrication
The couplingmust be filledwithsemi-fluidgreasebeforeuse.The following
greasesare suitablefor lubricatingthe coupling:
Equivalentgreasesfrom othermanufacturers
can also be used.
The greaselevelshouldbe at the centerlineof the coupling.
2. Maintenance
After200 operatinqhourscheckthe tightnessof the mountingbolts.
After six monthsuse changethe grease.After that the greasechange
intervalshouldbe one vear.
It is recommended
to washthe couplingwith thin lubricantbeforerefillingthe
new grease.Warmingof greasewill makethe fillingeasier.
P a g e1 ( 2 ' ) 6454990-C-000U
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\n OF TOOTHCOUPLING
\r Rolls-RoyceOy Ab, Rauma,Finland MAINTENANCE
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3. Greasefill quantity
The drawingnumberfor the gear couplingis shownin the part list of the
generalarrangementdrawing.
The greaseamount(greasefill quantityper tooth coupling)for the
correspondingcouplingls shownin the tablebelow.
',',,:O, ,::!:
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5254t3l A 2?.56.?l rKfS zStJ iJ U'iJ 250-3 206-U 2 X 0.65
5255899 A 225724 435 500 310* 3 250.3 208-8 2xQ.70
5256466 225759 435 500 310* 3 250*3 208*8 2x O.70
5352529 225 150 150*3 122*3 95*7 2 x 0.15
5352762 A 225689 225 500 150-3 122*3 95.7 2 x 0.15
5353169 225663 390 363 280*3 219.5.3 184.8 1 x 0.75
5353355 B 225694 A 350 500 240.3 192*3 140*8 2 x,0.60
5353356 225695 350 1090 240*3 192'3 140*8 2 x 0,35
5353363 B 225693 B 285 750 192*3 165*3 130*8 ,2 x 0.35
5353446 225708 365 1000 280*3 192*3 160*6 2 x 0.60
5353447 A 225711 350 538 240"3 192.3 140.8 2 xi0.35
5353457 A 225715 A 350 295 240"3 192.3 140.8 2 x,0.60
5353661 225730 285 914 192*3 165*3 130'8 2 x 0.40
5353771 225740 350 1055 240*3 192*3 140*8 e x,O,OO,
5353924 225757 315 1900 192*3 174*3 140.8 2 x 0.35
5452231 315 210 192*3 174*3 140'8 2 x 0.15
5452277 225637 350 295 240',3 192*3 140*8 2x O.4O
192*3 '174*3 140*8 2 x 0.35
5452370 D 225551 A 315 500
5452396 A 225655 350 500 240*3 192*3 140'8 2 x 0.40
5452447 A 225598 B 285 500 192.3 165*3 130*8 2 x 0.35
5452466 225600 350 1176 240',3 192* 3 140*8 2 x 0.35
5452565 350 383 240*3 192"3 160*6 1 x 0.30
5452577 225621 A 315 300 192.3 174*3 140.8 2 x 0.20
5452691 225648 350 575 240*3 192*3 140.8 2 x O.40
5452697 225657 A 285 186 192.3 165-3 130*8 2 x 0.25
5452716 A 225661 390 1443 280.3 219.5' 3 184.8 2 x O.75
5453074 225703 315 574 192.3 174*3 140.8 2 x 0.15
5353965 225761 315 200 192-3 174*3 140.8 2 x 0.35
5353991 225763 285 905 192*3 155.3 130" 8 2 x O.4O
5354051 A 225767 350 1702 240*3 192-3 140.8 2 x 0.60
5354131 A 225771 390 300 280"3 219.5.3 184.8 2x 0.75
53541',,2 A 225772 285 265 192.3 165*3 130.8 2 x 0.40
5256828 A 225774 390 1275 280"3 219.5.3 184.8 2 x 0.75
5354443 A 225799 350 500 240*3 192.3 140.8 2 x 0.60
5354534 A 285 635.8 192* 3 165*3 130"8 1 x 0.35
5354572 A 225815 285 700 192.3 165.3 130*8 2x 0.40
P a g e2 ( 2 ) U
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INSTRUCTION
ALIGNMENT
FORINTERMEDIATE
INSTRUCTION
ALIGNMENT SHAFTLINE
GEARCOUPLING
CONTENTS
2. ALIGNMENT
CHECK. ......r..r.... .............................5
3. LENGTH TOLERANCE.r...rrr,.r..r.................................rr..,.....,......'r....r.......r..i...............6
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Dimensions
d [nn] The dloneter of the Flonge for each
L tnnl The tength of the geor coupl lng coupling
Illnx I rrn] 0. 00175 x L -0. I (rhen C=0) Haveto be calculated
Cr.nx I nn] 0.00350 x d (rhen Il=0) allwaysfor
correspondingcoupllng
Page2(6) 6457808-0-000U
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Page3(6) 6457808-0-000U
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$ Rolls-RoyceOy Ab, Rauma,Finland ALIGNMENTINSTRUCTION
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Erfhm'i'
5254737 435 250 0,338 1,523
5255899 435 500 o,775 1,523
5256466 435 500 o,775 1,523
5352529 225 150 0,163 0,785
5352762 225 500 o,775 0,785
5353169 390 363 0,535 1,365
5353355 350 500 o,775 1,225
5353356 350 1090 1,808 1,225
5353363 285 750 1,213 0,998
5353446 365 1000 1,650 1,278
5353447 350 538 0,842 1,225
5353457 350 295 0,416 1,225
s353661 285 914 1,500 0,998
5353771 350 1055 1,746 1,225
5353924 315 1900 3,225 1,103
5452231 315 210 0,268 1,103
5452277 350 295 0,416 1,225
5452370 315 500 o,775 1,103
5452396 350 500 0,775 11225
5452447 285 500 0,775 0,998
5452466 350 1176 1,958 1,225
5452565 350 383 0,570 1,225
5452577 315 300 0,425 1,103
5452691 350 575 0,906 1,225
5452697 285 186 0,226 0,998
5452716 390 1443 2,425 1,365
5453074 315 574 0,905 1, 1 0 3
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Rolls-Royceazimuththrusters
$ Rolls-Royce Oy Ab, Rauma, Finland ALIGNMENTINSTRUCTION
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2. Alignmentcheck
This is quickwayto checkangularmisalignment. You needdial gaugeand
turn the gear couplingshaftone turn. Calcufated0,05oangledeviation.
E
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In tablebelowYour measurement
dimensionmustbe in recommendedarea.
Fo
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O'E
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-cl ctt
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gr-
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ET Recommended
area
Page5(6) 6457808-0-000U
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Rolls-Royceazimuth thrusters
tf Rolls-Royce Oy Ab, Rauma, Finland ALIGNMENTINSTRUCTION
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Length tolerance
The tolerancefor mountinglengthof the gear
couplingis +/- 2 mm.
Page6(6) 6457808-0-000U
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OO O O O o O O O OO
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Page1 of 1
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-lo Rolls-Royce
r\(,ill'-r\oyce Oy Ao
Lry Ab
Work No. 514-r148-3804-01
PART
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I LtS 19.10.2011
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Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma, Finland STORAGEOF PROPULSION
UNIT
STORAGEOF PROPULSION
UNIT
The best placefor storageis a dry placeindoors.lf this is not possible,
storageoutdoorsis also possible.In this casethe unit has to be coveredwith
a propercoverif possible,storedundera roof.When the storageperiodis
over2 years,only storageindoorsis recommended.
A propulsionunitdeliveredfrom the manufactureris possibleto be storedin
good condition(in a warm and dry placeindoors)a shorttirne(2-3 months)
withoutspecialprotectivemeasures.
The followingprotectivemeasureshaveto be takenwhenthe propulsionunit
is storedin a dry placeindoorsover 3 months,in a moistplaceindoorsor
outdoorsand also betweeninstallation on boardand takinginto use.
. The propulsionunit has to be storedin eithera verticalor horizontal
position,with the drivingflangedownwards
. lf the hydraulicsteeringaggregateor the tank is fastenedto the
propulsionunit,e.g. onto the bottomwell cover,the unit has to be
storedin the verticalposition.
. The propulsionunit must be totallyfilledwith oil for the storageperiod.
lf the storagetime exceedstwo years,it is recommendedthat a
specialprotectionoil, e.g. ESSORUSTBAN 623 or CORTECM-529
or @rresponding,is used.When the storageperiodis lessthan two
years,lubricationoils recommendedin the servicemanualcan be
used.Theseoils can be left intothe unitwhen it is taken into use.
Where protectionoil is used,it mustabsolutelybe replacedby a
recommended lubrication oil whentakingthe unitintouse.
. Also the hydraulicsteeringaggregateand the tank (if there is anyone)
must be filledwith recommendedhydraulicoil for the storageperiod.
Beforetakingthe unitintouse,this oil has to be changed.
. Oil coolersand the coolingwaterpipingare drainedof waterby means
of e.g. compressedair.
. When storagethe unitin a horizontalposition,the unit'soil fillingplug
must be sealedoiltight. lf the unit cannotbe raisedintovertical
positionfor the filling,the fillingis performedthroughthe uppermost
flangeon the upperbody.Duringthe filling,the unitshallbe in a tilted
positionwith the upperbody liftedup.
o All the unit'sunpaintedsteelparts,suchas drivingflange,are
protectedwith appropriateprotectivegrease.When storingthe unit
outdoors,it is also advisableto protectthe hydraulichosejoints.
Theseprotectivemeasuresshallbe takenalsowhena propulsionunit
onboardis out of use for overthree months.
Pagel(1) 6452407-8-001U
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o Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma, Finland PROTECTIONOF THE THRUSTER
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AFTER
OF THETHRUSTER
PROTECTION
MOUNTING
1. General
The protectionof the thrusterunitsduringstoragetime is to be done according
to storageinstruction6452407,and electriccomponentsare to be stored
accordingto the instructionno. 6452404.
Protectthrusteraftermountingto the hullstructureif suchworksas grinding,
sand blasting,paintingor equalis carriedout in vicinityof the thruster.lf
necessary,makethis protectionbeforemountingif theseworks are done
duringmounting.
Pagel(1) 6454155-8-000U
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Rdlls.Royceaeimuththrusterc
Rolls-Royce Oy J\b, Raurna,Flnland STORAGEINSTRUCTIONS
STORAGEINSTRUCTIONS
Page{(4) 6452404-E-001U
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RollsrRovceazlmuththrustee
a nom-norcJovAbiRa'ina,Frnrand sroRAGEtNsrRucrtoNs
Transport conditions
Componentsare packedaccordingto the orderspecifications.All electricunits
are protectedaccordingto the followingspecification:
o Drop-inpanels/boxesfrom outsideare protectedby a protectivecoat,
made by KendallKl RP-5000protectionoil.
o Otherelectricunitsand connectorsare protectedwith KendallCML
protectionoil.
o The transportpackagehas also siligacelbags.Silicagelbags are also
insideof transmitterbox.
. The sealingbushings/cableglandsof the connectionboxes,starters
etc.are closed.
General
Dry, ventilatedindoorisothermalstoragehaveto be arranged.Shortterm
storagein rain proofpackingis possible.lf storedout doors,possibleheating
must be switchedon and working.Storageon the groundsurfaceis not
allowed,there haveto be separateplatformor like,and protectionagainstrain
must be arrangedover the packages.Oil heatinge.g. cannotbe switchedon
withoutfillingthe oil.
Store air
Air is to be dustfree ,withoutcorrosivegases(chlorine,sulphurcompounds
etc..Relativehumiditymax.75 %.lf relativehumidityis constantlymorethan
75o/o then Rolls-RoyceOy Ab shouldbe contactedfor furtherassistance
regardingstoring.
Also silicagel bags are to be used insidethe controlcabinetsto prevent
formingof humidityinsidethe cabinetsif constantrelativehumidityexceeds
75o/o.
Storage place
There must not be ventilationtubesor windowsnearthe storageplace.
Electricinstrumentsmust be storedat leastone (1) meterfrom the floor level.
Electronicdevicesmust be storedon level,dry base,over one (1) meterfrom
the floor leveland higher.Starters,controlsdesksare storedat floor levelor
higherwith a separatebase(platformor like).
Temperature
Haveto be over 10" C and fast variationsin temperaturehaveto be avoided.
P a g e2 ( 4 1 6452404-E-001U
O o o o
Rolls- azimuththiusters
Rolls*Roycg Oy Ab, Rauma,Finland STORAGEINSTRUGTIONS
Means of storage
Storedon a level,dry basesupportedby fasteningsor packagesupports.lf
instrumentsare storedin theirtransportpackagesthe air insidethem as well
as drynessof instrument,must be takencare of by e.g. silicagelbags.lt is
especiallyimportantto ensurethat motors,brakesand heatersetc. connection
boxesare kept dry. Instrumentsmust not be storedone upon another.Broken
or detachedpackagingmust be repairedand it must be ensuredthat humidity
or impuritieshavenot penetratedthe instruments.lt is recommended that
instrumentsare storedonly in one place.
Electric motons
Insulationresistancein coilsmust be checkedbeforeuse.This resistance
must not be lowerthan one MegaOhm. lf valuesare belowthis,attempts
must be madeto dry the motorby switchingstandbyheatingon for a while.
The motorcan also be driedin an electricrepairshop.
Brushesof directcurrentmachinesmustnot be touchcommutatorduring
storage,but they must be liftedup or separatedfrom the commutatorwith a
insulatingsheetwhich is not hygroscopicor corrosive.
lf motorhas cylinderbearing,you must stopthe rotorturningby transport
supportin orderto protectthe bearingagainstvibrationdamage.Motors
equippedwith vibrationabsorbersshouldalso be storedaccordingto above
instructions.Whentakinginto use a motorthat has beenstoredover a year,
removethe outerbearingplatesand checkthe bearingsfor any signsof
corrosion.lf suchare found changethe bearingsas smallestcorrosion
damagecan significantly shortenthe lifespanof bearings.Undamaged
bearingsmust be relubricated.
Storageending
Instrumentsmustbe storedin their own packagesas longas possible.
Packagesare removedonlywhen installation begins.Alsosilicagel bagsare
to be removedwhen installation
begins.
Page3(4) 6452404-E-001U
o o o o
Rofls'Royce heimuththfusters
Rolls-Royca Oy llb, Rauma,Flnland STORAGEINSTRUCTIONS
Liftings
When liftedup use only markedlift pointsand officiallyacceptedand
inspectedliftingdevices.
P a g e4 ( 4 ) 6452404-E-001U
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OO O O O O O O O OO
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OO O O O O O O O OO
Rofls-Royce azimuththrusters TYPEUS (2 PIEGES)
Ab, Rauma,Finland LIFTINGOF THRUSTER UNIT
1. Liftingin verticalposition:
Pagel(3) U
6461368-A-000
o o o o
Rolls-Royce azimuth thrusters wpE us (2prEGEs)
O Rolls-RoycJoyAb, Rauma,Flnland LIFTINGoF THRUSTER
UNIT
Connectthe liftingwires
on the uppergear box.
Connectthe liftingrope
aroundthe connection 2x115
US105 21 21 41 16 25 33 11
us 155 40 40 80 32 48
US 205 66 66 132 53 80. 80 26
US 255 102 102 204 82 122
us 285 127 127 254 102 152
us 305 165 165 330 132 200 160 55
US 355 165 165 330 132 200 200 70
Actualweiqhts:see consionmentnote
Page2(3) 6461368-A-000
U
o o o o
Rolls-Royceazimuththrusters TYPEUS (2 PTECES)
Rolls-Royce Oy Ab, Rauma, Finland LIFTINGOF THRUSTER UNIT
NOTE! The lifting wires mustbe fastenedso that the machineryor the
painting is not damaged duing lifting!
Page3(3) U
6461368-A-000
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Rolls-Royceazimuth thrusters TYPEUS
Rolls*RoyceOy Ab, Rauma,Finland LIFTINGOF THRUSTERUNIT
P a g e1 ( 4 1 6461370-C-000
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Rolls-Royceazimuth thrusters TYPE US
Rolls-Royce0y Ab, Rauma,Finland LIFTINGOF THRUSTERUNIT
P a g e2 ( 4 1 U
6461370-C-000
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Rolls-Royceazimuth thrusters TYPE US
Rolls-Royce0y Ab, Rauma,Finland LIFTINGOF THRUSTERUNIT
3. US 155,175,205,255,305(spider& bolted-type):
Page3(4) 6461370-G-000
U
o o o o
Rolls-Rovceazlmuththrusters wpEus
Finhnd
Rolls-RoycJoyAb. Rauma, LImNG oF THRuSTER
UNIT
O
Unit: Nozzle: Max. Fr [kNl: Max. Fz [kM: Max. Fr [kM: Max. Fr [kM: Max. Fs lkM:
us 25 with 180 140 320
us 35 with 240 150 420
us 55 with 18 2x6 2x18 2xG 2xB
Without 20 2x7 2 x2O 2x7 2x7
us 105 with 63 2x21 2x63 2 x21 2x21
Without 53 2 x18 2x53 2x18 2x18
us 155 with 91 2x46 2x91 2x46 2x46
Without 59 2 x29 2x59 2 x29 2 x29
us 175 with 105 2x52 2x195 2x52 2x52
us 205 with 140 2x70 2x 140 2x70 2x70
us 255 with 165 2x83 2x165 2x83 2 x83
us 305 with 305 2x153 2x305 2x153 2x153
Without 200 2x100 2 x20O 2x100 2x100
us 355 See drawinq:6463477..-000
Actualweights: see consignmentnote
P a g e4 ( 4 l U
6461370-C-000
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Rolls-Royceazimuththrusters wPE US (2 PIEGES)
Rolls-Royce Oy Ab, Rauma, Finland FASTENINGOF THRUSTERUNIT
FASTENING OF THRUSTERUNIT
US-TYPES105-355deliveryin two piece
1. General
Alwaysuse liftinglugs for fasteningof unit.Otherpointsare allowedonly if
separatelymentioned.Makesure that fasteningpointthat your usingis strong
enough.The picturesof the instructionare only recommendations.
Primarilyusefasteningchain(or steelwire)for fasteningunit.Makesurethat
fasteningchaindoes not damagepaintingof the unit.
Forcesin the instructionare maximumvalues,actualmassof the unit can be
find in consignmentnote. Frictionforcesare not taken accountof.
Fr = allowedminimumsupportforcethat
keepscargofrom movingforward,
) F, = mass force of the unit
Fz= allovved
minimumsupportforcehat
keepscargoftornmovingbackwador
massfore of he unit
siderarards,ZYrF^=l/z
o = max.angleof fasteningchainthat
keepscargofrom movingforwardS 60"
Pagel(3) 6461375-8-000
U
o o o o
Rolls-Royceazimuththrusters wPE US(2 PIECES)
Rolls-RoyceOy Ab, Rauma,Finland FASTENINGOF THRUSTERUNIT
2. Transportationin verticalposition
3. Transportationin verticalposition(Spider)
ffi
4. Transportationin horizontalposition
Page2(3) U
6461375-8-000
O o o o
Rofls-Royce azimuththrusters TYPEUS (2 PTEGES)
Rolls-Royce Oy Ab, Rauma, Finland FASTENINGOF THRUSTERUNIT
2. Lowerpart withoutnozzle:
Page3(3) 6461375-8-000
U
o o o o
Rolls-Royceazimuththrusters TYPEUS
Rolls-Royce Oy Ab, Rauma, Finland FASTENINGOF THRUSTERUNIT
FASTENING OF THRUSTERUNIT
US-TYPES55-355deliveryin one piece
1. General
Alwaysuse liftinglugsfor fasteningof unit.Otherpointsare allowedonly if
separatelymentioned.Makesure that fasteningpointthat your usingis strong
enough.The picturesof the instructionare only re@mmendations.
Primarilyuse fasteningchain(or steelwire)for fasteningunit.Makesurethat
fasteningchaindoes not damagepaintingof the unit.
Forcesin the instructionare maximumvalues,actualmassof the unitcan be
find in consignmentnote.Frictionforcesare not taken accountof.
Fr = allowedminimumsupportforcethat
keepscargofrom movingforward,
2 F' = mass force of the unit
Fz= allowedminimumsupportforcethat
keepscargofrom movingbackwardor
sidewards,> YrF^ =Trmassforceof the
unit
o = max.angleof fasteningchainthat
keepscargofrom movingforward< 60o
Pagel (3) U
6461376-8-000
O o o o
Rolls-Royceazimuththrusters TYPEUS
Rolls-RoyceOy Ab, Rauma,Finland OF THRUSTERUNIT
FASTENING
3. US 155.175.2O5,255.305:withoutnozzle
5. US (Spider)155.175,205,255,305:
withnozzle
6. US (Bolted)155.175,205.255.305:withnozzle
Page2(3) U
6461376-8-000
O o o o
Rolls-Royceazimuththrusters TYPE US
Ab, Rauma,Finland FASTENINGOF THRUSTERUNIT
Page3(3) U
6461376-8-000
o o o o
Rolls-Rovce azimuth thrusters rNsrALLAloN
lrsrRucnoNs
a- Rolls-RoycJoyAb, Rauma,Finland OF BEARINGS
MOUNTING WITHTAPEREDBORE
MOUNTINGOF BEARINGSWITHTAPEREDBORE
It is very importantthatthe bearingrings,cagesor rollingelementsdo not receive
directblowsduringmountingas thiswillcausedamage.Underno circumstances
shouldpressurebe appliedto one ring in orderto mountthe otherring.Before
mounting,the seatingsurfacesshouldbe lightlysmearedwithoil.
The innerringsof bearingswithtaperedboreare alwaysmountedwithan
interferencefit. The degreeof interferen@is not determinedby the selectedshaft
tolerance,but by the amountthe bearingis drivenup the taperedseatingof the
shaftor up the adapteror withdrawal sleeve.Duringmountingthe bearingradial
internalclearanceis reduced.The clearanceis a measureof the degreeof
interference.
With sphericalrollerbearingseitherthe reductionin the radialintemalclearance
or the axialdisplacement of the bearingon its seatingis usedas a measureof the
fit. The initialradialinternalclearance(seetable2) andthe expansionof the inner
ring producedby the interferencefit are relativelylarge,and with the exceptionof
smallbearings,the radialinternalclearancebeforeand aftermountingcan be
measuredquitesimplyby usingfeelergaugeshavingbladeswith a thicknessof
0.03 mm or more.Beforemeasuring,the bearingshouldbe rotateda few times
so that the rollersassumetheirconectpositions.The clearanceis always
measuredbetweenthe outerringand an unloadedroller.Duringmeasurement
the rollerat the measuringpointshouldbe lightlypressedinwardsagainstthe
guidering betweenthe two rowsof rollers.The measuredclearancevalueshould
be the samefor both rowsof rollers.
TABLEI Mountingof sphericalrollerbearingswith taperedbore.
Shaft Bearing Reduction in Axial drive- Min. permissible Permissible
diam. type radial internal up taper residualclearance) angular
clearance 1=12 on after mounting bearings misalignment
diameter with normal initial
min max min max clearance
mm mm mm mm mm mm deqrees
50 2 2 2 1 1 C C K 0.030 0.040 0.45 0.6 0.025 1.5
65 22215CCK 0.040 0.050 0.6 0.75 0.025 1.5
80 22218CCK 0.045 0.060 0.7 0.9 0.035 1.5
100 22222CCK 0.050 0.070 0.75 1.1 0.050 1.5
125 22228CCK 0.075 0.100 1.2 1.6 0.055 1.5
150 23134CCR 0.080 0.110 1.3 1.7 0.060 1.5
160 23136CCK 0.080 0 . 11 0 1.3 1.7 0.060 1.5
170 23138CCK 0.090 0.130 1.4 2.0 0.070 1.5
180 23140CCK 0.100 0.140 1.6 2.2 0.080 1.5
P a g e1 ( 4 ) 6450072-t-000
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o o o o
Rolls-Royce azimuth thrusters tNSTRUcloNs
TNSTALLATIoN
Oy Ab, Rauma,Finland
Rolls-Royce MOUNTINGOF BEARINGSWITHTAPEREDBORE
P a g e2 ( 4 1 6450072{-000u
o o o o
Rolls-Rovce azimuth thrusters rNsrRucnoNs
NsTALLATToN
a- Rolls-RoycebyAb, Rauma,Finland MOUNTING WITHTAPEREDBORE
OF BEARINGS
Dismountingof bearings
Bearings mounted on an
adapter sleeve can be removed
by first looseningthe lock nut a
few turns and then using a
hammer and tubular drift or
special segmentaldrift (fig. 1).
Only a few hammerblowsto the
innerringface are required.
j-=
tl
Lubrication of bearings
Bearingsare lubricatedwith greaseaccordingto
greaserecommendation 6456504.
Page3(4) 6450072-t-000
u
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Rolls-Rovce azimuth thrusters tNsrALLAnoN
tNsrRucnoNs
a- Rolls-RoycebyAb, Rauma,Flnland I'OUNTINGOF BEARINGS
WITHTAPEREDBORE
Test running
After mounting,the bearingsare lubricatedand the quietnessof operationand
the temperaturecheckedduringa test run.The quietnesscan be ascertained
by pressingthe end of a woodenstickor a screwdriveragainstthe bearing
housingand placingthe ear at the otherend. Normallythe noiseproducedis
an even"purring".
Whistlingof screechingsoundsindicatedefectivelubrication.An uneven
rumblingor hammeringnoiseis in mostcasesdue to dirt or damage,which
may havebeencausedto the bearingduringmounting.Abnormallyhigh
temperaturescan arisefrorntoo muchlubricant,too littleclearancein the
bearing,faultymachiningof the seatings,radialor axialcompression of the
bearingor excessivesealfriction.
P a g e4 ( 4 ) 6450072-t-000
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o o o o
Rolls-Royceazimuththrusters INSTALLATION
AND MAINTENANCEOF
Rolls-Royce Oy Ab, Rauma,Finland CARB BEARINGS
INSTALLATION
AND MAINTENANCE
OF
CARB BEARINGS
P a g e1 ( 1 7 | 6454506-8-000U
o o o o
Rolls-Royceazimuththrusters
o Rolls-RoyceOy Ab, Rauma,Finland
INSTALLATIONAND MAINTENANCEOF
CARBBEARINGS
Mounting, dismounting
O and greaselubricationof
CARB'*toroidal roller bearings
ffi[CF
o 6454506-8-000U
o o o o
Rolls-Royceazimuththrusters INSTALLATTON
AND MAINTENANCEOF
Rolls-Royce Oy Ab, Rauma,Finland CARB BEARINGS
Mounting
CARB" toroidal roller bearing Axial mounting position
The CARB toroidal rollerbearingis a standardbearing Initial a,rialdisplacementof onering in relationto the
having high radial load carrying capacityanda r:nique othercanbeusedto increasethe availableaxial clearance
combinationof characteristicsincluding for shaftmovementin onedirection,seefig l.
. the low sectionalheightof needlerollerbearings, It is alsopossibleto accuratelyadjustthe radial
. the propertiesof cylindricalroller bearingsin accom- clearanceorthe radialpositionof the bearingby dis-
modating axial displacementwithin the bearing,and placingoneof the rings.
. the ability of sphericalroller bearingsto acceptmis- Axial andradialclearanceareinterdependent, i.e. an
alignment axial displacementof onering from the centreposition
CARB is availablewith a cageor in a full complement reducestheradialclearance.Theprinciple is shownin fig 3
designwithout cage,with a choiceof cylindricalor tapered asappliedto CARB C 2220.
bore.Brief recommendations formounting anddismount- For example,ifthe axial displacementis 2,5 mm, the
ing andguidelinesfor greaselubricationaregivenin the radialclearanceis reducedfrom 100to 90 Wnandthe
following. The samerulesarevalid for CARB toroidal roller radialpositionof the bearingchangesfrom-S0 to-45
bearingsasfor otherstandardbearings.Formore detailed pm, seefig 3. Formore informationpleasecontactSKF.
instrrctions seethe SI(F BearingMaintenanceHandbook.
Axial location
CARB can accorrmodate axial displacement within the
bearing. This means that the innerring as well as the roller
assembly can be odally displaced in relation to the outer
ring. The CARB can be secured with lock nuts KMF .. E
or IilVIL. If a standard KM lock nut and an MB locking
washer are used instead, a spacer may be needed between
the bearing inner ring and the washer to prevent washer
contact with the cage, if axial displacement or misalign-
ment are extreme, see fig l.
The spacer dimensions shown in fig I will ensure safe
operation with axial offset of *10 % of bearing width, and
0,5" misalignment.
Note that both the inner and outer ring must be locked
in the axial direction as shown in figs I and2.
Spacer dimensions
For mounting with standard ICvI lock nut and MB locking
washer, as shown in fig 1, spacerswith the following
dimensions are needed:
d<35mm 8 1: 2 m m
35mm<d<120mm B1:3 rnm
d> 120mm 81:4mm
Measure d and d1 as shown in the SKF General Catalogue
4000, page894.
6454506-8-000U
o O o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-RoyceOy Ab, Rauma,Finland CARB BEARINGS
6454506-8-000U
O o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-Royce Oy Ab, Rauma, Finland CARB BEARINGS
Mounting of taperedbore bearings
CARB toroidalroller bearings,aswell asottrerbearings
with a taperedbore, are alwaysmountedwith an interfer-
encefit on the shaft.As a measureof the degreeof inter-
ferenceof the fit, either the reductionin radial internal
clearanceor the arial displacementof the innerring on the
taperedbearingseatingcanbeused.
Below,threemethodsformounting bearingson a
taperedseatingaredescribed:
6454506-8-000U
4
o o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-Royce Oy Ab, Rauma, Finland CARB BEARINGS
U
6454506-8-000
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Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-Royce Oy Ab, Rauma,Finland CARB BEARINGS
II. Axial driv€-up, clearance
reductionmethod
For largerbearingsthe measurement of clearancereduc-
tion is oftenusedto establishthe requiredinterferencefit.
Before mounting, the internal radial clearanceof the
bearingshouldbe measuredwith a feelergauge.
Placethebearingon a cleanwork surfaceandrotatethe
inner ring a few times. Aligr the rings so they areparallel
andcentretherollerassembly,seefigs 6 and7. Useablade
slightly thinner than the minimum valueof the clearance
beforemounting.Insertit overtherollernext to theupper-
mostroller so that it passesthe middle of the roller. Move
the bladeto and fro a few times. Measurewith an increas-
ingly thickerbladeuntil, whenattemptingto pull out the
blade,thereis a slight resistance.Pushthe bearingup on
to the shaftandcheckthe reductionin internalclearance
during drive-upunder the lowestroller with the rings
parallelandthe roller setcentred,seefig 8.
The minimum valuesfor internal clearancegiven in
ThbleC, page7, applymainly to bearingsin which
clearanceis closeto the lower limit. This will give the
minimum permissibleclearance.
To ensurepropershaft fitting whendriving up bearings
with greaterclearancethanNormal- forexample,C3 or
C4 - it is recommendedto keepto the upperhalf of the
clearancereductionrange.
6454506-8-000U
o o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Ab, Rauma,Finland CARB BEARINGS
6454506-8-000U
o o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-RoyceOy Ab, Rauma,Finland CARB BEARINGS
fII. SKF drive-up method
Whenmeasurement ofthe arial drive-upis usedto
achievethe requiredinterferencefit it canbe difficult, for
largerbearings,to establishwherethe drive-upstarts.An
accr:ratemethodfor anial drive-up measurements is de-
scribedbelowwherettrecorrectfit is achievedby control-
ling the axial drive-up of the bearingfrom apredeter-
minedposition.
The methodmay incorporatethe useof an SI(F hyd-
raulic nut, HMV .. E fitted with a dial indicator, anda spe-
cially calibratedpressuregauge,mountedon a selected
pump.The equipmentis shownin fig 9.
The requiredpressurefor eachCARB bearingis given
in TableD page9. This enablesaccuratepositioningof
thebearingat the startingpoint, from wherethe odal
drive-up(sr) is measured.
Mounting on sleeves
Adapterandwithdrawal sleevesare often usedandthe
bearingsare in principle mountedin the sutmeway asfor
a taperedshaft.Detailedinformationis found in the SKF
BearingMaintenanceHandbook.
6454506-8-000U
o o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-Royce Oy Ab, Rauma, Finland CARB BEARINGS
6454506-8-000U
o o o o
Rolls-Royceazimuththrusters OF
AND MAINTENANCE
INSTALLATION
Rolls-Royce Oy Ab, Rauma, Finland GARBBEARINGS
Dismounting
There arethreedismountingmethods:mechanical,
hydraulicandoil injection.
. Y[hendismountingthe bearings,neveropply theforce
through the rolling elements.
6454506-8-000U
10
o o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-Royce Oy Ab, Rauma, Finland CARB BEARINGS
Greaselubrication
\ilhy lubricate?
Greasereducesfriction, preventswearandcorrosionand
also protectsagainstcontaminants.It forms a film which
separatesthe surfacesin contactwhenthe bearingrotates
evenunderheavyloads.
Cleanliness
Oneofthe mostimportantfactorsforobtaining a long Greasehandling
bearinglife is cleanliness.It is very importantthat clean
greaseis usedto lubricate the bearingsandthat the grease Greaseshouldbe kept in its original packaginguntil re-
remainscleandwing operation.The bearingarrangement quiredandshouldneverbe left unprotected.Uncovered
must thereforeincorporateefficient sealsso that contam- greasesoonbecomesdustyanddirty. Tools,greaseguns
inants from the surroundingscannotenter. etc.,shouldbe carefullycleanedbeforeuse.
The first stepwhenbearingsareto be relubricatedis to The greaseusedfor bearinglubricationshouldbe of
wipe the greasenipple and the surror.mdingareaclean. high, consistentquality. Greasessuppliedby SI(F are
carefully checkedand alwaysmeetthe quality and
cleanlinessspecifications.
Selectionof grease
Greasefor CARB toroidal roller bearings is selectedon
the same basis as for other rolling bearings. The grease
should normally have a consistencyof 2 orpossibly 3 to
the NLGI Scale and should be rust inhibiting and of good
quality. The most important factors to be consideredwhen
selecting a greaseare
. operatingtemperature,
. speed,
. vertical or horizontal shaft,
. operating conditions such as vibration,
. bearing type and size,
. bearing load, and
. full complement or caged bearing
The viscosity ofthe base oil of a greasepartly determines
the thickness of the lubricant film in the rolling contact.
6454506-8-000U
11
O o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-RoyceOy Ab, Rauma,Finland CARB BEARINGS
Applying the grease Relubrication
On delivery CARB toroidalrollerbearingsarecoated The lengthoftime duringwhich a greaselubricatedbear-
with a rust inhibiting compound.Thereis no needto ing will functionsatisfactorilywithout relubricationde-
removethis. pendson bearingsizeandspeedandon the operatingtem-
Generallya CARB bearingis first greasedwhen it has peratureetc.,seediagramon page13(bearingswith cage).
beenmountedin order to minimise the risk of contamina- The greaseusedforrelubricationshouldbethe same
tion. Only in caseswhereit is impossibleto applythe asthat usedfor the original greasing.Certaingreaseslose
greaseevenlyto thebearingshouldthe greasebe applied their lubricatingpropertieswhen mixed with other
before the bearingis monnted. greases.For this reason,greasesshouldneverbemixed
The applicationof greaseto CARB bearingsis shown if it is not known whetherthey arecompatible.
onpage15.
6454506-8-000U
12
o o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-Royce Oy Ab, Rauma,Finland CARB BEARINGS
Relubrication diagram
The diagramgiu.r suitablerelubricationintervals,ex-
pressedin operatinghoursfor oxidationresistantlithium
basegreasesofgood quality.Thediagramis valid forbear-
ings on horizontal shaftsin stationarymachinesunder
normal operatingconditions.
At bearingtemperaturesabove7A"C, the relubrica-
tion interval obtainedfrom the diagramshouldbehalved
for every 15 oCincrease.The relubricationintervalcanbe
extendedfor temperatureswell below 70 "C.
Where thereis a risk of contaminationof the grease
during operation,relubricationshouldbe more frequent
than indicated.This is alsotnre for bearingsin paper-
making machines,for example,wherethe housingsare
often exposedto water.
For bearingson verticalshafts,therelubricationinter-
vals obtainedfrom the diagramshouldbe halved.
6454506-8-000U
13
o o o o
Rolls-Royceazimuththrusters INSTALLATION
AND MAINTENANCEOF
Rolls-Royce Oy Ab, Rauma,Finland CARB BEARINGS
How much grease? How to greaseCAITBtoroidal roller
bearings
Only the greasein the bearing shouldbe replaced.The qu-
antity of greaseshouldthus be appropriateto the bearing I. Bearingswith cage
size.If greasinginstnrctionstre available,theseshouldbe
followed.Ifnot, the quantitycanbe determinedfrom CARB hasarelative$ largefreevolume availablefor
grease.Ifthe bearingis n:n at relativelyhigh speed(greater
Gp:0,005D B then-75 o/oof cataloguespeedrating for grease)thenthere
is a chancethat the temperafirewill be elevatedwith a full
where packofgrease.
Gp : greasequantity for periodic relubrication,g The recommendationis thereforeto only fill the space
D : bearing outsidediameter,mm betweenirmerring andcagewheninitially greasingthe
B : bearingwidth, mm bearingfor high speedapplications.
Forlow ormoderatespeeds, thebearingmaybefully
packedwith grease.
Grease valve
When a bearinghasto be relubricatedfrequently,too much If. Full complementbearings
greasemay collect in the bearinghousing,This canbe
preventedby removingexcessgreaseusing a greasevalve. All free spacein the bearingshouldbe packedwith grease.
The greasevalvetypically consistsof a disc which
rotateswith the shaft and forms a nirrrow gapto the hous-
ing, Excessgreaseis caughtby the disc andejectedvia an
opening at the bottom of the housing.
Ifpossible the greaseshouldbe fed in sothat it can
enterthe bearing.
6454506-8-000U
14
o o o o
Rolls-Royceazimuththrusters AND MAINTENANCE
INSTALLATION OF
Rolls-Royce Oy Ab, Rauma,Finland CARB BEARINGS
6454506-8-000u
15
o o o o
Rolls-Royceazimuththrusters OF
AND MAINTENANCE
INSTALLATION
Rolls-RoyceOy Ab, Rauma,Finland CARBBEARINGS
Publication 469lillB
CARB Division
SE-41550 Gdteborg,Sweden
+46 .31. 337 l0 00 Fax+46. 31. 3372178
Telephone
ffi[GF
6454506-8-000U
o o o o
Rolls-Rovceazimuththrusters
- Rolls-RoycoOy Ab, Rauma,Finland AXIAL POSITIONINGOF CARB BEARING
-
OF CARB BEARING
AXIAL POSITIONING
1. General
In shaft lineis one axiallyfixed bearingand the all otherbearingsare CARB
type bearings,which allowsaxialmovementwithoutslidingof outeror inner
ring.Thus is importantthat all CARBbearingsare adjustedin the middle
positionaxially(lnnerand outerringof the bearingare in sameaxialposition).
lf the bearingis not properlyinstalledtherewill mostprobablybe overheating
in the bearing.
2. Positioningwork
Removethe upperhalf of bearinghousingif it is installed.
Adjustthe bearingaxial positionaccordingto picture.Checkby a linerthat
outer ringand innerring are right positioned.
BYSTRAIGHT
CHECK LINER
STEEL
Pagel(1) 6456487-0-000U
o o o o
Rolls-Rovceazimuththrusters
O Rolls-RoycJoyAb, Rauma,Finland / REMoVINGINTERMEDIATE
MOUNTTNG SHAFT
INTERMEDIATE
/ REMOVING
MOUNTING
SHAFTFLANGE
Pagel(3) 6454282-8-000U
o o o o
Rolls-Rovceazimuththrueters
a Rolls-RoycJOyAb, Rauma,Finland NTEBUEDIATESHAFT
MouNTING/ REMOVING
Page2(3) 6454282-8-000U
o o o o
Rolls-Rovceazimuththrusters
I Rolls-Royceoy Ab, Rauma,Fintand SHAFT
MOUNTING,REMOVINGINTEBIITEDIATE
Page3(3) 6454282-8-000U
o o O o
Rolls-Royceazimuththrusters
Rolls-Rovce Rauma,Finland CONIGALHUB-SHAFT
JOINT
JOINT
CONICALHUB-SHAFT
Pagel(6) U
6457361-8-000
O o o o
Rolls-Rovceazimuththrusters
Rolls-RoycJoyAb, Rauma,Finland GONIGALHUB.SHAFT
JOINT
O
1. General
This instructionshowsin principalhow to installand removea conical
hub/shaftjoint.
Thistypejoint is commonin UlsteinAquamasterthrusterunits:
. Inputflanges/ Inputshafts
o Hydraulicclutches/ Inputshafts
o Femalepartsof gear couplings/ Shafts(lntemalshaft)
. Flangecoupling/ Shafts(lntermediateshaft)
. Propellers/ Propellershafts
Use hydraulicoil or equal(32...46cSt / +40"C)for oil injectorpump.
Page2(6) 6457361-8-000
U
a o o o
Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma,Finland CONIGALHUB.SHAFT
JOINT
2. Mounting
2.1. Gheck of new joint
lf the joint is new checkfittingcones by dye test.
Page3(6) U
6457361-8-000
o o o o
Rolls-Rovceazimuththrusters
Rolls-RoycJoyAb, Rauma,Finland coNlcAL HUB€HAFTJoINT
O
INPUT
FLANGE
FLANGE
RETAINER
ADJUST[,1ENT
PIECE
FIXING
SCRTW
Page4(6) U
6457361-8-000
o o o o
Rolls-Royceazimuththrusters
oy Ab, Rauma,Finland
Rolls-Royce GONICALHUB€HAFTJOINT
O
OILINJICTOR
INPUT
FLANGE
FLANGE
RTTAINER
SCREW
FIXING
PageS(6) U
6457361-8-000
o o o o
Rolls-Royceazimuththrusters
Rolls.Roycooy Ab, Rauma,Finland CONIGALHuB-SHAFTJOINT
O
3. Removal
Tools:
a Oil injectorpump(1500-1800bar)
1 . Unscrewfixingscrewsabout2-3 mm morethan push-updistance.By
this way the flangewill not fall downduringremoval.
2 . lnstallthe oil injectortothe oil connectionof flange.Pumpoil untilthe
flangecomesloose.
3. Disconnectthe oil injectorand the flange.
OILINJECTOR
FLANGE
INPUT
FLANGE
RETAINTR
FIXING
SCRTW
Fig. 4 Removal
Page6(6) U
6457361-8-000
o o O o
p Rolls-Royceazlmuththrusters
II Rolls-RoyceOy Ab, Rauma,Finland INSTALLATIONOF GRAVIfY TANK
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INSTALLATION TANK
OF GRAVITY
The gravitytank mustbe installedas closeto the propulsionunit as possible,
at a higherelevationthanthe propulsionunit. (Seegeneralarrangement
drawing.)
The verticaldistanceH betweenthe bottomof the gravitytank and the
propellershaft line ls calculatedfrom the followingformula:
Face seal
I/min -L+4000mm O R F / m i n- L + l 5 8 i n .
0.8 08
T T
Hmax- +60002m OR Hmax- +236in.
08 0.8
Lip seal
T T
Hmin -- +ZOIOmm OR Hmin = +79in.
0.8 0.8
'Tl
T
H max= + 4O\OmmOR ^F/max = + l58in.
# #
Pipeconnections
. Staticpressurepipe from the tank to the propellershaftseal,GS2-GS1
pipe,shouldbe a minimumof insideg 20.
. Fillingpipeto the tank,GF2-GF1pipe,shouldbe a minimumof
A 1 2x 2 .
. Pipefrom the tankto the propulsionunitshouldhavethe rninimum
numberof bendingsand f ittings.
. Pipelineshaveto be continuously risingtowardsthe tank in orderto
avoidformingof "airpockets".And this letsair to bleedfrom pipelines
to tank.
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Rolls-Royceazimuththrusters
Oy Ab, Rauma,Finland
Rotls-Royce OFTHEGRAVITYTANKLINE
AIR.BLEEDING
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GUARD
ROPT
PLUG
AIRBLTTDINC
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Rolls-Royceazimuththrusters
Rolls-RoyceOy Ab, Rauma, Finland MANUFACTURING
OF HYDRAULICPIPING
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6450868-D-000
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Rolls-Royceazimuththrusters
Rolb-Royce Oy Ab, Rauma,Finland prprt{c
oF HyDRAULtc
MANUFAGTUR|NG
O
1. Pipe material
Seamless,colddrawnprecisionsteeltube St 35.4 DIN 1629B 1.4,or 52.4
DIN 1629B 1.4,deliverystateNBKDIN2391B'| .2
2. Suctionpipes
SAE flangejoint(low-pressure,O-ring).
. weldingwith protectivegas (TlG)
o rootcleaningby grinding
r solventflushing
o flushingwithflushingoil to cleanliness
grade
NAS 1638 CETOPRP 70 H
5-15pm 8-9 17t13
15-25pm 7-8 17t13
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Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma,Finland OF HYDRAULICPIPING
MANUFACTURING
3. High pressurepipes
OutsidediameterI - 38 mm.
Hydraulicfittings
. solventflushing
. flushingwith oil as suctionpipes
Weldedflangejoints
. as SAE flangejoint of suctionpipes
5. Hydraulichoses
Pressurehoses
. correctpressureclass
o sufficientlength,correctinstallation
. hoseinsidediameter:referto hydraulicdrawings
Suctionhoses
. accordingto length (seehydraulic
insidediameterdetermined
drawings)
Flushingof hoses
. as the pipeto whichconnected
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Rolls-Royceazimuththrusters
Rolls-Royce Oy Ab, Rauma,Finland OF HYDRAULICPIPING
MANUFACTURING
6. Fixing of pipes
The pipesare to be fixedat sufficientlyshortinterualsto preventdamages
. distanceof clampsis determined accordingto pipediameter,operating
pressure,possiblebends,etc.
. the followingvaluescan be regardedas a recommendation
dia. 8-20 mm fixingintervalL'o = 700 mm
dia.2242 mm fixingintervalL'", = 1000mm
dia.>42 mm fixingintervalL'"* = 1300mm
7. Pressuretest of pipes
Pressurepipes
. test pressurePt"rt= 1.5x max operatingpressure
Suctionpipes
o test pressurePr"s= 2bar, tnin= 10 minutes
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Rolls-Royceazimuththrusters
Rolls-Royce Ab, Rauma,Finland GLOBALSUPPORTNETWORK
GLOBALSUPPORTNETWORK
Northern
Europe
Aalborg office
Denmark Tel: +45 99 30 36 00
Fax: +45 99 30 36 01
R ungi s Paris(Naval)
France Tel : + 33 1 468 62811 Tel: +33 L47 22L 44O
Fax: +33 1 468 79398 Fax: +33 L47 457 738
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The Tel : + 31 10 40 90 920
Netherlands Fax: + 31 10 40 90 921
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Rolls-Rovceazimuththrusters
I- Rolls-Roycs
oy Ab, Rauma,Finland NETWORK
GLOBALSUPPORT
Ulsteinvik Ulsteinvik(Propulsion)
Telz +47 70 OL40 00 Tell.+47 70 01 40 00
Fax: +47 70 01 40 05 Fax: +47 70 01 40 L4
Volda (Propulsion)
Tel' +47 70 07 39 00
Fax: +47 70 07 39 50
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I- Rolls-RoyceOy Ab, Rauma,Finland GLOBAL SUPPORTNETWORI!
Kristinehamn(Propulsion)
Tel: +46 550 84000
Sweden Tel: +46 705 286556
(2ahr emergency)
Fax: +46 550 18190
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Rolls-Royce Oy Ab, Rauma, Finland GLOBALSUPPORTNETWORK
Southern
Europe
Rijeka office
Tel : + 38 551500100
Fax: + 38 5515 00101
Piraeus
Greece Tel: +30 210 4599 688
Fax: +30 2lO 4599 687
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Italy Tel : + 39 010 572 191
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Rolls-RoycJoyAb, Rauma,Finland GLoBAL SUPPoRTNETWORK
O
Asia Pacific
Melboume Perth
Tel: +61 3 9873 0988 Tel: +61 8 9336 79LO
Fax: +61 39873 0866 Fax: +61 I 9336 7920
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Rolls-RoyceOy Ab, Rauma, Finland GLOBALSUPPORTNETWORK
North East
Asia
D al i an Hong Kong
Tel: +86 4Lt 23O5198 Tel: +852 2526 6937
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S hanghai
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olls-Royceazimuthth rusters
Rolls-Royce Oy Ab, Rauma,Finland GLOBALSUPPORTNETWORK
Americas
Santiagooffice
Chile Tel: +56 23 695 626
Fax: +56 23 695 557
Annapolis(NavalMarineInc) Annapolis(Syncrolift@)
Tel : + 1 4LO2242130 Tel : + 1 4LO2242130
Fax: +1 4LO 266 672t Fax: +1 4LO266 672t
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