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Rev. X
1. GENERAL ……………………………………………………………………………………………………………………..… 4
1.1 Introduction ………………………………………………………………………………………………….........
4
1.2 Objective …………………………………………………………………………………………………...........
4
1.3 Codes, Standards, and References ………………………………………………………………………
4
1.4 Material Quality …………………………………………………………………………………………………......
5
1.5 Material Properties …………………………………………………………………………………………………...
5
1.6 Abbreviations …………………………………………………………………………………………………........
5
2. DESIGN ANALYSIS ……………………………………………………………………………………………………….. 9
2.1 Design Criteria …………………………………………………………………………………………………......
8
2.2 Design Load ………………………………………………………………………………………………….........
10
2.3 Load Combination …………………………………………………………………………………………………....
10
3. CALCULATION ………………………………………………………………………………………………………………. 11
3.1 Pile Capacity …………………………………………………………………………………………………........
11
3.2 Vendor & Mechanical Data ……………………………………………………………………………………………
11
3.3 Centre Of Gravity Calculation …………………………………………………………………………………
11
3.4 Loading Calculation …………………………………………………………………………………………………...
11
3.5 Foundation Design …………………………………………………………………………………………………....
11
3.6 Settlement Calculation …………………………………………………………………………………………………
11
3.7 Punching Shear Check ………………………………………………………………………………………………….
11
4. SUMMARY …………………………………………………………………………………………………………………….
12
ATTACHMENT
A. PILE CAPACITY
B. VENDOR & MECHANICAL DATA
C. CENTRE OF GRAVITY CALCULATION
D. LOADING CALCULATION
E. FOUNDATION DESIGN
F. SETTLEMENT CALCULATION
G. PUNCHING SHEAR CHECK
1. GENERAL
1.1 Introduction
1.2 Objective
Concrete
pile 25x25
c)
2) Codes and Standards
a) ASCE 7-10 "Minimum Design Loads for Buildings and Other
Structures".
b) SNI 03-1726-2012 "Tata Cara Perencanaan Ketahanan Gempa untuk
Struktur Bangunan Gedung dan Non Bangunan".
c) ACI 318-08M "Building Code Requirements for Structural Concrete
and Commentary".
3) Other References
a) Das, B.M., "Principles of Foundation Engineering", PWS Kent, 2007.
b) Das, B.M., "Principles of Geotechnical Engineering", 2006.
c) Bowles, J. E., " Foundation Analysis and Design: 4th edition",
McGraw-Hill,Inc, 1997.
d) Tomlinson, M.J., "Foundation Design and Construction".
1.6 Abbreviations
A : effective tension area divided by number of rebar.
As : sum of reinforcement bars cross section needed
BCD : bolt circle diameter
BF : footing width
bob : bottom of base plate
bof : bottom of footing
Ca : seismic coefficient
Cf : force coefficient
D : dead load
d : effective depth of footing
db : bolt diameter
dc : thickness of concrete cover
DE : weight of machinery incl. appurtenances and it is clasiffied as
empty load
DO : operating load
ds : distance for outer of tension fibre to center of rebar
DT : testing load
e : excentricity
E : earthquake load
Es : young modulus of soil
f : reduction factor used for concrete design
F : minimum bolt pitch
fc' : characteristic concrete pressure strength
fs : reinforcement calculated stress at service load
ft : bolt tensile strength
fu : ultimate strength of reinforce steel
fv : bolt shear strength
fy : yield strength of reinforce steel
G : gust effect factor
h : height of structure from ground level
HF : footing height
HG : ground height
I : importance factor
ID : inside diameter
Kd : wind directionaly factor
Kz : velocity pressure exposure coefficient
Kzt : topographic factor
LC1 : factored load combination
LC2 : unfactored load combination
Le : minimum bolt embedment
m : poisson ratio
Mo : overturning moment
Mr : resistant moment
Mu : moment ultimate
nb : number of bolt
npile : number of pile
PCD : Pile Radius Diameter
qz : wind pressure
R : reduction factor
r : reinforcement ratio
s : spacing of rebar
SFH : sliding safety factor
SFM : overturning safety factor
T : tensile force
V : shear force
Vc : shear capacity due to concrete width
Vs : base shear
Vu : shear load ultimate
W : wind load
w : crack width
Wt : weight of equipment and/or structure
Zp : possible distance of imaginary couple moment
σ : soil pressure.
2. DESIGN ANALYSIS
START
DATA
1. Mechanical Data:
- Type of equipment
- Equipment Dimension
- Equipment weight as per condition (empty, operating, testing)
- Center of gravity of equipment
2. Soil Parameter
- Soil classification
- Soil parameter for settlement calculation
- Single pile capacity
3. Structural Parameter
- concrete specification
- pile specification
- rebar specification
4. environmental
- wind exposure
- earthquake
- rain exposure
Preliminary Design
1. Pile cap size
2. Pile number
3. Pile Arrangement
4. Pile length
Load Calculation
1. Dead Load
- Equipment weight (empty,
operating, test)
- Pile cap weight
2. Wind Load
3. Earthquake load
4. Vibrating Load for Dynamic
analysis
Load Combination
1. Factored Load
Combination for concrete
design
2. Unfactored Load
Calculation for pile design
1 2
1 2
OK
FINISH
Design Sketch
PCD 3
PCD 2
Dpp
A A
Tanks
PCD 1
Df
₠ tank 1
2
D1
Hf
hac
1 bac
1
Foundation Section
2-D19
Reinforcement Layout
Pile Data : Remarks :
n number of pile 43.00 ea
ODpi pile diameter 500.00 mm
Lpi pile length 17.50 m
PCD 1 Pile Circle Diameter 1 16.90 m
PCD 2 Pile Circle Diameter 2 13.16 m
PCD 3 Pile Circle Diameter 3 9.27 m
PCD 4 Pile Circle Diameter 4 6.18
PCD 5 Pile Circle Diameter 5 3.09
Dpp Minimum pile to pile 1.55 m
distance
Pile Cap Data : Remarks :
DF pilecap diameter 18.40 m
HF pilecap thickness 1.30 m
dp' Pilecap thickness above FGL 0.20 m
Reinforcement Data : Remarks :
1 Footing Top Reinforment D19 - 125
2 Footing Bottom Reinforment D19 - 125
Reinforcement Details for hook, splacing, and sump drain tank
1. Hook reinforcement
2. Splacing reinforcement
3. Sump drain tank reinforcement
1
4
1
D D
Reinforcement detrails
Reinforcement Data :
4 Cracking reinforcement 1 - D16
Sump details
ATTACHMENT A
PILE CAPACITY
ATTACHMENT A - PILE CAPACITY
A.1 Pile Capacity
Weight
Operating MDO = 1588920.63 kg 15,587.31 kN
Empty MDE = 88920.630046 kg 872.31 kN
Test MDT = 1785380.663 kg 17,514.58 kN
Estimated Weight: Value Units Remarks
DE Empty 872.31 kN
= MDE
DO Operating 14,715.00 kN
= MDO - MDE
=15587.31 - 872.31
DT Full of Water 16,642.27 kN
= MDT - MDE
=17514.58 - 872.31
r Liquid specific gravity 9.81 kN/m3
rw Water specific gravity 9.81 kN/m3
Equipment Size:
Hs Shell height 9.60 m
ID Inside diameter 15.00 m
ts Thickness of shell 6.00 mm
OD Outside diameter 15.01 m
HLL Maximum of liquid level 9.60 m
ATTACHMENT C
CENTRE OF GRAVITY CALCULATION
ATTACHMENT C - CENTRE OF GRAVITY CALCULATION
ID L Hs
ye, yo
Baseplate
Hf
Pcd AB
Emb D1
FGL
PCD 3
PCD 2
PCD 1
Concrete sketch
PCD 3
PCD 2
A A
Tanks
Pedestal
PCD 1
Df
Piling Layout
Pcd AB
D1
Hf FGL
hac
bac
Modulus shape :
Zp = (( Σn1 * ( PCDn / 2 )^2 ) + (Σn2 * ( PCD 2 / 2 )^2 ) + ...) / most outer Pile)
PCD Diameter (m) Pile Nos (ea) ( Σ n * ( PCDn / 2 )^2 ) Radially Dpp
PCD 1 16.90 15.00 1,071.04 3.51
PCD 2 13.16 12.00 519.56 3.41
PCD 3 9.27 8.00 171.87 3.55
PCD 4 6.18 5.00 47.74 3.63
PCD 5 3.09 3.00 7.16 2.68
43.00 1,810.20
Summ Zp 107.11
E.2 Maximum Force due to Un-factored Load Combination
Unit nos
Conclusions :
Pu max = 616.45 kN
Pu min = -21.92 kN
Ultimate Single Pile Force
Ultimate Single Pile Force
Ultimate pile axial load, (Vu) Ult. lateral load Ult. bending moment
LC Pu max Pu min or Tu Hu Mu
kN kN kN kN.m
LC2-1 34.61 34.61 0.00 0.00
LC2-2 22.89 18.63 0.90 2.13
LC2-3 63.45 -21.92 22.25 42.68
LC2-4 34.61 34.61 0.00 0.00
LC2-5 376.81 376.81 0.00 0.00
LC2-6 376.81 376.81 0.00 0.00
LC2-7 378.94 374.69 0.90 2.13
LC2-8 616.45 137.18 124.86 239.63
LC2-9 255.11 250.85 0.90 2.13
Max. 616.45 -21.92 124.86 239.63
E.3 Maximum Forces due to Factored Load Combination
Factored LC (unit : meter, kN)
Axial Lateral Moment
Symbol Description or Formula
Px &Pz Hx Hz Mx Mz
LC1-1 1.4D + 1.4DE 2083.25 0.00 0.00 0.00 0.00
LC1-2 0.9D + 0.9DE + 1.0W 1339.23 64.40 64.40 379.96 0.00
LC1-3 0.9D + 0.9DE + 1.0E(1.0 X+0.3Z) 1339.23 1366.96 1366.96 6531.50 6531.50
LC1-4 1.2DE + 1.2DO + 0.5 R 1785.64 0.00 0.00 0.00 0.00
LC1-5 1.4 (DE + DO) 22684.25 0.00 0.00 0.00 0.00
LC1-6 1.2 (DE + DO) + 1.0W 19443.64 64.40 64.40 379.96 0.00
LC1-7 1.2 (DE + DO) + 1.0E(1.0 X+0.3Z) 19443.64 6531.50 6531.50 36667.84 36667.84
LC1-8 0.9D + 0.9 (DE + DT) + 1.0W 16317.28 64.40 64.40 379.96 0.00
L-a L-b
As d
h
f Mn = f As x fy x (d - a/2)
= 0.9 x 2,268.23 x 390.00 x 1098.707
= 874,734,142.54 Nmm
f Mn = 874.73 kNm > Mu = 242.42 kNm …Ok
D19 - 125
Use D19 - 125 for bottom flexural reinforcement
Top Reinforcement
For top reinforcement area r used is r min due to compression area
ρ need = 0.200%
(ρ used = largest of ρ min or ρ need)
As req = ρ * b * d'
= 2,243.0 mm2
Diameter of reinf. Bars 19 mm
As = 283.53 mm2
No.of bars = As req / As
= 8.00
spacing = Width / no. of bars
= 0.125 m
= 125.00 mm => 125 mm
f Mn = f As x fy x (d - a/2)
= 0.9 x 2,268.23 x 390.00 x 1098.707
= 874,734,142.54 Nmm
f Mn = 874.73 kNm > Mu = 390.00 kNm …Ok
D19 - 125
Use D19 - 125 for top flexural reinforcement
Shear Reinforcement
= = 16433.07 kN
0,5fVc Vu fVc
6162.4 < 6,531.5 ==> need reinforcement
E.5.3 Maximum Crack Width on Tension Area
2dc
1.00 m
The settlement of pile group was analyzed using elastic half-space theory proposed
by Timoshenko and Goodier (1951) and Poulos and Davis (1980) as known below:
Imaginary raft at the depth of 2/3 the length of pile was assumed with load spreading
of 4V : 1H. The settlement were estimated below.
4 D=2/3
Lp
h
1
B'
2
H
uncompressible soil
- Load Design
DT Equipment Test Load kN 17,514.58
Dmax Working Load kN 16203.03 max. from LC
q1 Load due to Elastic Settlement kN/m2 41.31
= Equipment Test Load/Agp
= 17514.58 / 423.95
Dtot Load due to Consolidation kN 16203.03
Settlement
- Soil Properties
N-SPT N-SPT value on depth 2/3 L N-SPT 13 Based on BH-04
2/3 Lp = 11.6666666666667 m soil report
Cu soil cohession kN/m² 78.00
Cu = 6 * N-SPT
Es modulus elasticity of soil kN/m² 31200.00
Es = 400 * Cu
- Other Parameters
μ0 influence factored due to depth 0.91
μ1 influence factored due to width of foundation 0.41
= 11.48 mm
Pile Consolidated Settlement
Stress on mid layer for the calculation of consolidation settlement of a pile group in clay
can be estimated by using the 2:1 stress distribution method.
The consolidation settlement (Sc) will be calculated by using the following formulas:
- Normally consolidated Clay (NC)
Sc = (Cc Hc)/(1+e0) log (σo+Δσ)/σo
- Over consolidated clay with σo+Dσ<σc (OC1)
Sc = (Cs Hc)/(1+e0) log (σo+Δσ)/σo
- Over consolidated with σo<σc<σo+Dσ (OC2)
Sc = (Cs Hc)/(1+e0) log (σc/σo) + (Cc Hc/1+e0) log (σo+Δσ)/σc
Total Settlement
Elastic Settlement 11.48 mm
Consolidation Settlement 417.71 mm
429.19 mm …> 100 mm …NOT OK
𝑡�=𝑇𝑣�∗ 〖���〗 ^2
/𝐶𝑣
T and U graphic
100
90
80
70
60
50
40
30
20
10
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
a. 90% of total settlement
Symbol Description & Formula Value Unit
Tv90 time factor of 90% consolidation 0.848 unitless
Hdr thickness of compressive layer
t90 time 90% consolidation
U = 90.00%
δc = U * δtotal + δe
= 0.9 * 417.71 + 11.48
= 387.42
From above calculation the time of settlement 90% consolidation is 34.51 years for total
settlement 387.42 mm
b. Settlement Calculation at 25 years of design lifetime
Symbol Description & Formula Value Unit
Tv58 time factor of 81.13% consolidation 0.614 unitless
Hdr thickness of compressive layer
t81.13 time 81.13% consolidation
=Tv81.13 * Hdr2/Cv
U = 81.13%
δc = U * δtotal + δe
= 0.81 * 417.71 + 11.48
= 350.37 mm
From above calculation the time of settlement at 25 years is 350.37 mm
ATTACHMENT G
PUNCHING SHEAR CHECK
G. Punching Shear Crack
G.1.1 Illustration
Critical section of punching shear is figured below :
Dpp
ODp/2
ODp ODp/2
ODp/2
ODp ODp
Pile
bo
bo
Fig. F.1.1
Critical section of pile punching shear.
(a) Single punching shear
(b) Group punching shear
- All material shall be in accordance with project specification bolt ASTM A307 Grade C
Concrete with fc' = 35 MPa
Reinforcement Layout
D = Diameter mm
L1 = Length 1 m
L2 = Length 2 m L2
L3 = Length 3 m L1
w = weight kg L3
n = Total Num ea L2
= 1 ea/1.2 m²
L3
Top & Bottom Flexural Reinforcement Requirement (Footing Side)
n D L/2 extra S weight Bar Bending Remarks
16 19 8.38 2.63 0.779 419.62
16 19 8.25 2.63 0.779 415.17
16 19 8.13 2.63 0.779 410.71
16 19 8.00 2.63 0.779 406.26
16 19 7.88 2.63 0.779 401.81
16 19 7.75 2.63 0.779 397.36
16 19 7.63 2.63 0.779 392.91
16 19 7.50 2.63 0.779 388.46
16 19 7.38 2.63 0.779 384.01
16 19 7.25 2.63 0.779 379.56 e
16 19 7.13 2.63 0.779 375.11
16 19 7.00 2.63 0.779 370.65
16 19 6.88 2.63 0.779 366.20 L
16 19 6.75 2.63 0.779 361.75
16 19 6.63 2.63 0.779 357.30 S
16 19 6.50 2.63 0.779 352.85
16 19 6.38 2.63 0.779 348.40 L = Length m
16 19 6.25 2.63 0.779 343.95 e = Extra m
16 19 6.13 2.63 0.779 339.50 S = Splices m
16 19 6.00 2.63 0.779 335.05 w = weight kg
16 19 5.88 2.63 0.779 330.59
16 19 5.75 2.63 0.779 326.14
16 19 5.63 2.63 0.779 321.69
16 19 5.50 2.63 0.779 317.24
16 19 5.38 2.63 0.779 312.79
16 19 5.25 2.63 0.779 308.34
16 19 5.13 2.63 0.779 303.89
16 19 5.00 2.63 0.779 299.44
16 19 4.88 2.63 0.779 294.99
16 19 4.75 2.63 0.779 290.53
16 19 4.63 2.63 0.779 286.08
16 19 4.50 2.63 0.779 281.63
16 19 4.38 2.63 0.779 277.18
16 19 4.25 2.63 0.779 272.73
16 19 4.13 2.63 0.779 268.28
16 19 4.00 2.63 0.779 263.83
16 19 3.88 2.63 0.779 259.38
16 19 3.75 2.63 0.779 254.93
16 19 3.63 2.63 0.779 250.47
16 19 3.50 2.63 0.779 246.02
16 19 3.38 2.63 0.779 241.57
16 19 3.25 2.63 0.779 237.12
16 19 3.13 2.63 0.779 232.67
Total 14024.16 kg
Fig B.1
Equipment
I.2 List
Foundation Properties
Dfo
dp
α tf
Df
Df
VEW : Total Volume of Excavation Work
Volume Cone of Dfo - Volume Cone of Df
370.674 m³
VBW
I.2.2 Backfilling Work
Site preparation
Excavation : 370.67 m3
Back fill : 25.00 m3
Soil Disposal : 345.68 m3
Reinforcement Concrete
Lean Concrete : 5.19 m3 fc' = 22.8 MPa
Concrete : Err:509 m3 fc' = 22.8 MPa
Rebar : #REF! kg
Ratio : #REF! kg/m3
Rebar/Concrete
Anchor Bolt
Anchor bolt dia. : 1.50 in
Type of anchor : Type 1 - H
Number of : 90.00 ea
anchor