Instructions for Use 3 Roll Bending Machine

INSTRUCTIONS FOR USE
Via dell’Industria, 19
25010 - VISANO (Brescia) Italia
3 Rolls bending machine

mod. HAV
MXUHAV Rev. 07
Original
3 rolls bending machine
HAV 3193, Serial number 14054816-4802
The transfer and/or copy of the content of this document is forbidden Page 2 / 140
CONTENT OF THE MANUAL
1 INTRODUCTION ............................................................................................................................................... 4
1.1 FONTS AND DEFINITIONS ........................................................................................................................................ 5
1.2 WARRANTY .............................................................................................................................................................. 6
2 LIFTING AND TRANSPORT ............................................................................................................................... 7
2.1 METHODS OF TRANSPORT ...................................................................................................................................... 7
2.2 STORAGE .................................................................................................................................................................7
2.3 LIFTING-TRANSPORT ............................................................................................................................................... 7
2.3.1 HANDLING OF LOAD-BEARING CRATES OR CONTAINER ................................................................................8
2.3.2 HANDLING OF NON LOAD-BEARING CRATES..................................................................................................8
2.3.3 MACHINE LAODING / UNLOADING.................................................................................................................9
3 PROCEDURE FOR INSTALLATION ..................................................................................................................10
3.1 PLACEMENT OF THE MACHINE .............................................................................................................................10
3.2 FOUNDATION ........................................................................................................................................................ 11
3.3 LEVELING ............................................................................................................................................................... 12
3.4 ELECTRICAL CONNECTION ..................................................................................................................................... 13
3.5 INSTALLATION OF THE SAFETY DEVICES ...............................................................................................................14
4 PRELIMINARY OPERATION ...........................................................................................................................15
4.1 CONTROLS ON THE MACHINE ............................................................................................................................... 15
4.1.1 LIMIT SWITCHES FUNCTION .........................................................................................................................16
4.2 CONTROL OF THE ELECTRICAL CONNECTIONS ......................................................................................................17
5 DESCRIPTION OF THE MACHINE ...................................................................................................................18
5.1 CONTROLS DESCRIPTION....................................................................................................................................... 19
5.2 FUNCTION OF THE SIEMENS PANEL ......................................................................................................................21
5.2.1 HOW TO USE IT ............................................................................................................................................. 23
6 DIRECTIONS FOR USE ....................................................................................................................................29
6.1 START IN NORMAL CONDITIONS ...........................................................................................................................29
6.2 START THE MACHINE AFTER A BLACK OUT ...........................................................................................................29
6.3 STOP THE MACHINE IN NORMAL CONDITIONS.....................................................................................................29
6.4 STOP IN CASE OF EMERGENCY .............................................................................................................................. 29
6.5 RESTART AFTER ANOMALY .................................................................................................................................... 29
6.6 RESTART AFTER EMERGENCY ................................................................................................................................ 29
6.7 POSITION OF THE OPERATORS DURING THE ACTIVITY OF THE MACHINE ............................................................30
6.8 PERSONAL PROTECTIVE EQUIPMENT ....................................................................................................................31
6.9 MOVEMENT OF THE PLATES ................................................................................................................................. 32
6.9.1 FEEDING THE PLATES BY MEANS OF GANTRY CRANE ..................................................................................32
6.9.2 FEEDING THE PLATES MANUALLY.................................................................................................................32
6.10 WORK PIECE PRODUCTION ................................................................................................................................... 34
6.11 ROLLS PARALLELISM .............................................................................................................................................. 39
6.12 EXECUTION OF A CONE ......................................................................................................................................... 42
6.13 SPOT-WELDING ON THE FERRULE IN THE MACHINE ............................................................................................48
6.14 FERRULE EXTRACTION ........................................................................................................................................... 49
7 OPERATING ANOMALIES ..............................................................................................................................50
7.1 CONICAL DEFECT ................................................................................................................................................... 50
7.2 PINION DEFECT ...................................................................................................................................................... 50
7.3 BARREL DEFECT ..................................................................................................................................................... 51
7.4 IRREGULAR EDGE .................................................................................................................................................. 51
7.5 STRAIGHT EDGE TOO LONG .................................................................................................................................. 52
8 INCORRECT USE OF THE BENDING MACHINE...............................................................................................53
8.1 OPENING OF THE ROLLS ........................................................................................................................................ 53
8.2 ROLLING OF PROFILES BETWEEN THE ROLLS ........................................................................................................53
8.3 GRINDING OF THE PLATE....................................................................................................................................... 54
8.4 WELDING OF THE PLATE ON THE MACHINE..........................................................................................................54
8.5 ALTERATION OF PERFORMANCE LIMITS ...............................................................................................................54
8.6 REMOVAL OF THE MEMORY CARD .......................................................................................................................54
9 MAINTENANCE ..............................................................................................................................................55
9.1 ORDINARY MAINTENANCE .................................................................................................................................... 56
9.2 OIL TANK AND HYDRAULIC UNIT ........................................................................................................................... 60
9.2.1 TABLE OF RECOMMENDED OILS ...................................................................................................................61
9.2.2 LAYOUT OF THE LUBRICATION POINTS ........................................................................................................62
9.3 FUNCTION OF THE PRESSURE GAUGES "MINIMESS" ............................................................................................63
9.4 MAINTENANCE OF THE ELECTRICAL INSTALLATION .............................................................................................64
10 PROTECTION AND EMERGENCY DEVICES.................................................................................................65
10.1 FIRE PREVENTION MEASURES ............................................................................................................................... 66
10.2 PROHIBITIONS AND OBLIGATIONS FOR THE OPERATOR’S SAFETY .......................................................................67
11 DECOMMISSIONING OF THE MACHINE....................................................................................................70
11.1 INSTRUCTIONS FOR DECOMMISSIONING .............................................................................................................70
11.2 DISASSEMBLY OF THE MACHINE FOR ABANDONING ............................................................................................70
12 ANNEXES ...................................................................................................................................................71
12.1 DESCRIPTION OF THE ACCESSORIES ......................................................................................................................72
12.2 TECHNICAL DATA OF THE MACHINE .....................................................................................................................74
12.3 DRIVING TORQUE TABLES ..................................................................................................................................... 76
12.4 TECHNICAL DATA OF THE MAIN COMPONENTS ...................................................................................................79
12.5 FOUNDATION DRAWING AND EMERGENCY DEVICES LAYOUT .............................................................................87
12.6 ASSEMBLY DRAWING ............................................................................................................................................ 88
12.7 HYDRAULIC DIAGRAM AND COMPONENTS ..........................................................................................................89
12.8 ELECTRIC DIAGRAM AND COMPONENTS ..............................................................................................................93
BEFORE STARTING ANY ACTIVITY WITH THE MACHINE, IT IS OBLIGATORY TO READ THIS MANUAL.
There might be a difference between the images in the manual and the exterior features of the machine delivered: such
differences are just aesthetical and do not affect the functionality of the machine.
1 INTRODUCTION
This manual refers to the 3 rolls bending machine model HAV and was written for the whole series of HAV
machines, that can have rolls of different length and diameter. It contains the necessary information for the
identification of the machine, instructions on transport and movement, adjusting, use, maintenance and
decommissioning.
The 3 Roll bending machine model HAV has been projected and manufactured for plate bending.
The machine, provided with a feeder device and control, is delivered to the customer with the CE mark of
conformity in compliance with the model II A included in the Machine Directive.
The information on the CE plate is:
3196
HAV
14054816-4802
2015
The machine can be used only by one operator!
The machine is produced with the safety devices necessary to grant the safety and the health of the operators,
as required by these laws and the technical normative in force. Every machine is delivered in perfect working
order, after being rigorously tested in our works at its maximum performance capacity.
Any modification to the machine without the authorization of the manufacturer is not allowed. The
manufacturer does not allow any improper use.
If the instructions in this manual are not respected, even partially, the safety of the workers can be put at risk
and/or damage to the machine can be brought about: therefore, in this case FACCIN s.r.l. denies civil and penal
liabilities: the employer must ensure proper training of the personnel, in compliance with the CE directives
relating to the safety and the health of the workers, according to the qualification of the personnel.
The machine has always to match the safety requirements, performing ordinary and periodical maintenance
that is later indicated in chapter “MAINTENANCE”; is in order to reduce the risks for the operators and for those
who work near the machine.
The guarantee of smooth functioning and full performance is strictly dependent on the compliance with the
directions for use described in this manual. Condition of application of the warranty are specified in the contract
between supplier/customer.
According to the law in force, this manual is a component of the machine. It has to be retained during the whole
period of the technical life of the machine and has to be readily available. It has to be updated every time
procedures are modified or safety elements are replaced. Any supplement that the manufacturer might send to
the customer in later period has to be retained with the manual.
In case the machine is sold, as used machine, the manual has to be delivered with the machine. FACCIN Srl is not
responsible for damages caused by the wrong interpretation of the content of the manual, due to the fact that
it is difficult to read because of deterioration or it is incomplete for any reason. In case the manual is damaged,
lost or anyway not available, a copy must be requested to the manufacturer.
The manufacturer reserves the rights to the material and intellectual property of this publication, and forbids
any duplication of any form, even partial, without his previous written assent.
Any reproduction, copy or diffusion of this manual is a violation of the law and will be prosecuted by the
manufacturer.
For any further information contact:
FACCIN S.r.l. Via dell’industria, 19 - 25010 VISAN0 (BS) ITALIA
Telephone: 030 9958735 – fax: 030 9958771 - e mail: info@faccin.com
1.1 FONTS AND DEFINITIONS
 «ATTENTION!» in «bold» underlined characters with its relating text in «bold» not underlined
characters: it highlights a potentially dangerous situation for the safety of the operator and others;
 «WARNING» in «bold» characters with its relating text in «normal»: it highlights the potential for the
misuse of the machine;
 SYMBOLS with a relating text: they highlight visually and unequivocally the topic, which is particularly
important for both the safety of the operator and others, and for the correct use of the machine;
 FERRULE: plate sheet curved as a cylinder or a cone
 PREBENDING: initial phase of the bending process consisting of the bending of the plate edges, before
proceeding with the ferrule bending.
 RELEASE: mobile arm – when open, it allows the ferrule extraction
 EJECTOR: system for the clearance of the finished ferrule
 OPERATOR: Person in charge of machine’s installation, operation, adjustment, maintenance, clearing,
repair and transport.
 EXPOSED PERSON: Any person which found himself totally or partially in a dangerous area.
 SAFETY MANAGER: Person who is responsible for checking and preventing work accidents. The safety
manager is bound to verify that all the persons working with the machine have received all the
instructions intended for them that are described in the manual.
 DANGEROUS AREA: Any area inside or in the proximity of the machine in which the presence of an
exposed person makes up a danger for the security of the said person.
 FRONT, REAR, LEFT and RIGHT SIDE of the machine: please look at the following drawing. More
information can be found in section "Rolls parallelism".
1.2 WARRANTY
Valid warranty terms are those mentioned in the order confirmation, o contract, by Faccin S.r.l.
In case there is no specific agreement, the “General sales conditions” by Faccin S.r.l. are to be considered valid;
materials subject to consumption are anyhow excluded from the warranty.
The warranty is interrupted in case of tampering or when modifications are made to the installation or the
machine by the customer.
2 LIFTING AND TRANSPORT

2.1 METHODS OF TRANSPORT
The machines are sent to the destination or to the port, packed as follows, according to the means of
transport. Different conditions must be agreed in the contract.
- SHIPMENT BY LAND: The machine is wrapped in a dust repelling film and fixed to the box of the truck. The
equipment is sent disassembled on pallets and is wrapped in a dust repelling film. The fastening of the
machine to the means of transport is responsibility of the forwarding agent who carries out the operation,
instructed by Faccin Srl personnel.
- SHIPMENT BY SEA: Usually the machine sent in a container is fastened to the container. Upon request of the
customer it can be sent in a wooden crate (and protected by a protection sheet fastened at the base)
containing bags of hygroscopic salts for the protection from corrosion of the manufactured parts. The
dimensions of the complete crate or container depend on the type of machine.
NOTEA: In relation with the length of the trip and the atmospheric conditions (high moisture), it is possible
that, at destination, the rolls show a coat of rust: this does not mean any working problem.
2.2 STORAGE
The machine must be stored following these instructions:
- it is essential not leave the container or the wooden case containing the machine and other equipment
outside before the machine is installed;
- be sure that the machine is stored in a dry place sheltered from the rain and in environmental conditions
suitable for work;
- do not stack two packages one upon the other;
- the packing has always to be handled with care in order to avoid damage to the machine inside;
- in case the packing is stored for a long time before the machine is installed, it is necessary to check
periodically that the packaging is not damaged.
2.3 LIFTING-TRANSPORT
Lifting/transport must be carried out exclusively with crane or gantry-crane.

In the following pictures/diagrams you can see how the load can be moved when the machine is contained in
one or more load-bearing crates or container. The barycentre of the packing is in a position that prevents it from
reversal during the operations of movement and storage. In any case the base of the crate is provided with
housings that allow safe slinging of the lifting apparatus. Weight and size of the machine are specified in Section
ANNEXES.
For the handling of normal crates (not load-bearing), please refer to the following paragraph (2.3.2).
Whatever lifting procedure you choose, you have to use adequate bands and ropes.
Lifting a load is always a dangerous operation: therefore, it has to be performed by qualified

personnel in compliance with the law as it stands.
2.3.1 HANDLING OF LOAD-BEARING CRATES OR CONTAINER
Lifting in narrow room
Lifting in large room
Lifting with telescopic

spacers
2.3.2 HANDLING OF NON LOAD-BEARING CRATES

The handling of the machine contained in non-load-bearing crates must be made by slinging the top roll, as
detailed in the following paragraph (2.3.3).
It will be necessary to remove the crate cover. The crate is fixed to the machine and moves with it.
Do not lift the crate! It is not load-bearing! The crate might break up and let the machine fall.
2.3.3 MACHINE LAODING / UNLOADING

For correct loading/unloading of the machine (not packed in wooden crate) and for an adequate transport of
the machine when it is possible to move it without disassembling it, operate as instructed:
Remove the dust repelling film.

 Make sure that the release ❩is
completely closed and the screw that
locks the release arm  is tightened).
 Pass the slinging bands ❪big enough
round the top roll as showed in the
picture.
Verify that the load is perfectly
balanced in order to avoid dangerous
band slipping.
ATTENTION: lift the load of a few
centimetres only (4 – 5 cm) from the
floor.
Start lifting only after you have verified
that the load is balanced.
In case there are no bands available to lift
the machine, it’s possible to use wire ropes
 together with a rockerarm .
 Check that the release ❩is completely
closed with screw in the centre.
Cover the top roll with smooth material
❪such as fibre or cloth.
 Pass the wire rope  big enough round
the top roll as showed in the picture.
Verify that the load is perfectly
balanced in order to avoid dangerous
band slipping.
ATTENTION: lift the load of a few
centimetres only (4 – 5 cm) from the
floor.
Start lifting.
In case of loading/transport make sure that the machine is well fixed in order to avoid accidents.
3 PROCEDURE FOR INSTALLATION
3.1 PLACEMENT OF THE MACHINE
The machine must be installed according to the instructions in the foundation plan, in a covered place and
possibly indoor, on a flat and levelled surface.
The machine must not be installed outdoors: the electronic, hydraulic and mechanic components might be
damaged if exposed to the weather and cause malfunction and/or alteration of the parameters (electronic
elements such as transducers, potentiometers, are not protected against liquid penetration). The machine is not
arranged to work at very low temperature (close to 0° C or lower). Electronic, hydraulic and mechanic
components might lose their normal isolation, fluidity and resistance. Even the plates to be bended, at low
temperature, are more fragile and risk to break.
Also high temperature is as dangerous. The enclosed sheets indicate the correct temperature operation range
for electronic components.
High room temperature can lead to overheating of hydraulic oil, it is therefore necessary that temperature does
not exceed 50° C.
Verify that the following conditions are satisfied:
- There must always be enough room for access on any side of the machine, so that it will be possible to
work on it without difficulty.
- There must always be enough light on the machine, in particular in the areas interested by maintenance or
other interventions.
- The floor must be perfectly flat and levelled to avoid deflections of the frame during the operation.
Big machines, when the working height would be too high for the operator, must be placed in a pit.
ATTENTION: The customer must ensure the pit is made safe using the correct plates around the machine
immediately after the placement of the machine in order to prevent personnel from falling.
It is absolutely forbidden to use the machine without its proper covering.

3.2 FOUNDATION
For a correct position and consequent good working of the machine, this has to be laid and anchored on
adequate concrete foundations.
Foundations have to be suitable for the machine weight and size, also considering the machine functions.
When the machine has been correctly positioned, fix it with suitable chemical fixing (please refer to the
attached foundation plan).
Before carrying out any bending test, respect the application time indicated on the technical data of the
chosen chemical fixing.
3.3 LEVELING
For a correct positioning and levelling of the machine, proceed as follows:
1) Open the hydraulic release.

2) Close slowly the hydraulic release, paying attention that the top roll block matches exactly with the release.
If leveling is not correct, the following inconveniences might have occurred:
The release (1), during the closing operation, bangs against the rolls housing (2). You can correct by inserting a
shim (3) in the position shown in the picture.
The release, when closed, is not perfectly in touch with the surface of the rolls housing (4). You can correct, by
inserting a shim (5) in the position shown in the picture.
3.4 ELECTRICAL CONNECTION
The electrical connection must be carried out by qualified personnel.
During any operation of installation, unmistakable warning signs must be used, bearing the following
indication:
MACHINE BEING INSTALLED!
Before connection to the electrical net, check that the line voltage corresponds to the one prearranged on the
machine and indicated in the technical data (Section “ANNEXES”).
Connect the 3 phases on the electrical terminal board (2) with the general switch ( in the drawing below)
open (position 0).
WARNING: The incautious removal of the memory card can cause the loss of all the data of the machine
and the programs saved, therefore the memory card mustn't ABSOLUTELY be removed without the
authorization of the Technical Service FACCIN.
3.5 INSTALLATION OF THE SAFETY DEVICES
For the correct functioning of the machine it is necessary to install correctly the safety devices supplied (metal
fences and photoelectric barrier).
The installation of the photoelectric barrier must be carried out by qualified personnel.
Position the photoelectric barrier and the metal fences as shown in the drawing, then connect the immaterial
barrier to the electric cabinet.
When the beam is interrupted, the machine stops immediately its movements. Before operating the machine,
restore the immaterial barrier by means of the corresponding button on the control panel (SB16).
The removal and every change of operation on the safety devices constitute alterations of the
machine and thus exonerate FACCIN from every and any responsibilities in case of accident.
4 PRELIMINARY OPERATION
4.1 CONTROLS ON THE MACHINE
Before starting the machine carry out the following instruction:
1) Check all of the screws for all gear boxes and flexible hoses to assure there are no loose connections, that
may have occurred during the shipment and set up procedures.
2) Fill the tank (1) of the hydraulic power unit with oil ISO HV/68 (or other as indicated in the table supplied)
by means of the filling plug (2); verify the correct level using a suitable dip stick or the oil level gauge (3)
placed on the tank side.
3) Verify that the planetary gear oil is at the right level by means of the gauge (4) set on the side. If needed,
top up.
2
3
1
4) Ensure lubrication by means of the pump lever (optional) or through the different lubrication points
mounted on the machine. Please refer to the layout of the lubrication points in chapter “Maintenance”.
5) Connect the water cooler according to the following instructions:
1 = pipe for the water inlet

2 = pipe for the water outlet
ATTENTION: the water coming out of the water cooler is very hot. Arrange a proper solution for the water
exhaust.
The water supplied to the water cooler may be taken from any source, provided that it is fresh (20°C).
In possible presence of limestone, verify the efficiency of the water cooler and its components (taps and
thermostatic valves). When using aqueduct or artesian well water, clean the heat exchanger and its
components at least once a year. These operations are necessary for the correct functioning of the machine
and for the preservation of the gaskets and all hydraulic components, which wear fast at high temperature.
6) Check that all hydraulic and other auxiliary connections are correctly arranged.
7) Make sure that all panels are fixed on the frame. The machine must not work without its casings.
8) When the machine is delivered to the customer, the rolls are coated with a light oil coating for protection.
Before using the machine, the oil must be removed in order to avoid that the plate slips out of the rolls.
9) Remove the screw that blocks the release.
10) Verify the correct operation of emergency devices (rope and mushroom head button)
11) Verify the correct operation of the limit switches.
4.1.1 Limit switches function
Before starting to use the plate bending machine, check the good functioning of the limit switches.
NOTE: The number and position of limit switches varies according to the machine type.
SQ1 This limit switch indicates the closing of the release. If SQ1 is not correctly positioned it can cause a bad
closing of the release or (if it is not pushed) it does not allow the rolls rotation. Verify the integrity of this
limit switch trying to open/close the release through the proper control (see section “Machine controls”).
SQ3 (only on machines provided with inclination) This limit switch indicates that the higher roll is in horizontal
position and it is always pushed during the normal bending operations. Only once the top roll is inclined
it is not pushed, and in this condition it forbids any movement of the machine.
WARNING: If during the normal work of the machine (i.e. with the higher roll not inclined) SQ3 is not pushed,
any movement of the machine will be immediately stopped.
4.2 CONTROL OF THE ELECTRICAL CONNECTIONS
This operation must be carried out by qualified personnel.
1. Check that the machine frame is correctly connected to the grounding (earthed) with a metallic
connection
2. Before switching on the machine, check that its ground (earth) cable (in the electric box) is connected
with a ground (earth) cable of the main electrical system of your plant.
3. Check that the pump rotates according to the arrow on the pump body. To do this it is necessary to start
the machine for a few seconds, using the command on the control panel. If the rotation is not correct,
change the connection of 2 of the 3 phases on the terminal board, so that the rotation of all motors will
be reset.
WARNING: Don’t exchange the phases on the electric motor board, but only in the main electric box
board.
IN CASE THIS INSTRUCTION IS NOT RESPECTED, THE PUMPS COULD BE DAMAGED AND THE MACHINE
WILL NOT WORK AT ALL.
5 機器描述
The machine model HAV is designed for the cold bending of steel, stainless steel and aluminium plates. It is also
possible to bend other materials (alloys and miscellaneous materials), provided that the procedure is
technologically possible.
It is possible to achieve different rolling profiles: circular, oval, polycentric, truncated cone bending. Other uses
are not allowed.
The machine characteristics do not allow reaching a bending radius smaller than the radius of the top roll.
4 6
5 5
Fig. 1 – parts of the machine

NOTE: the emergency devices have been omitted to facilitate the comprehension of the picture.
1) 後端結構
2) 前端結構電子板可以安裝在機器的右側或後側。配有帶機
3) 具有釋放臂的頂卷支撐械鎖的鉸鏈門，帶門鎖裝置的通用開關。
4) 頂卷
5) 側卷
6) 電板
7) 控制面板
This manual is referred to the basic machine, as showed by the above picture. Upon request, the machine can
be provided with the below listed accessories:
- Side support
- Central ferrule support
For further information on the use of these accessories please contact our Service Dept.
5.1 控制說明
NAME DESCRIPTION
H1 顯示機器連接到網絡的燈
SA10 包括/排除西門子面板的主要選擇器
SA1 啟動機器的發光按鈕
SB2 停止機器的按鈕
SA7 用於包含/排除遙控器的選擇器
SA5 用於包含/排除遙控器的制動器
SB16 無形障礙的重制的發光按鈕
SA2-SA3-SA4 操縱桿用於左/中/右滾動的移動
SA15 進料台向前/向後旋轉的選擇器
SA16 進料台打開/關閉的中心裝置的選擇器
SA11 側支架上下移動選擇器（第一階段）
SA12 側支架上下運動選擇器（第二階段）
SA13-SA14 用於支撐側支架打開/關閉的中心裝置的選擇器
SB7-SB8 用於釋放打開/關閉的按鈕
H2 顯示同意釋放打開的燈
SB5-SB6 滾輪向前/向後旋轉的按鈕
SB3-SB4 用於滾筒緩慢/快速旋轉的發光按鈕
SB1 用於緊急停止的蘑菇頭按鈕
The machine is also equipped with a remote control, having the following functions:
向前旋轉
向後旋轉
向左滾下
向左捲起
開始鈕
向右捲起
向右滾下
中央捲起
中央滾下
緊急按鈕
The remote control is activated though the corresponding selector on the control console (SA7). When the
remote control is active, the corresponding functions on the control panel are disabled.
WARNING:
The operator employed to the machine mustn't in any case leave the active remote control unguarded if the
machine is turned on. It is advisable that the remote control is insured to the operator with special safety
shoulder belt. It is obligatory to disarm the remote control before putting it back.
所有機器控制器都是確定的控制器，所以當按鈕或手柄被釋放時，它們的操作停
止。
5.2 西門子面板的功能
The Siemens panel allows the operator to control the machine during operation, displaying the position of the
controlled axes.
The Siemens panel is a touch-screen control, this means you can move among the pages simply by touching
the fields and symbols with the finger.
警告：避免在屏幕上使用尖銳或尖銳的物體，因為這可能會導致顯示器本身受損。保持面板的清潔也是
很重要的，以避免故障或分解。使用柔軟的衣服和適當的清潔劑來保持面板的效率。
ALARMS
在出現某些事件時，顯示警報信息，這些事件對機器的正確操作是危險的（例如：油箱中油位過低，熱
繼電器故障，油過濾器髒污等）。根據顯示屏上的信息，操作人員必須採取必要措施，恢復正常使用條
件，再次啟動機器。
警告：未經貴公司安全負責人事先授權，不得進行任何維護。
After switching the machine on, the following page appears:
The main menu can be reached by touching the field in the lower part of the display. The menus and programs
can be selected from the following page simply with the fingertip:
The function of the buttons is the following:

- MANUAL: 它使在操作期間顯示軸水平的頁面。
- POSITION: 它使操作者可以從其傾斜卷執行錐形套圈的頁面。更多信息可以在相應的部分找到。
- ALARMS RESET: 使用此頁面恢復正確的捲軸對齊。
- FEEDING TABLE: 使用此頁面控制進料台和中心裝置的移動
- SERVICE: 這一頁經密碼導致下面的頁面允許操作員改變原來設置的一些參數
- ELECTRONIC TEMPLATE: 觸摸此按鈕，您將進入顯示執行套圈半徑的頁面.
- STARTING PAGE: 觸摸此按鈕，您將返回到起始頁。
This page also shows the pressure of cylinders and pumps.

5.2.1 如何使用
MANUAL
觸摸主頁面上的此符號會顯示以下頁面：
此頁面顯示機器各軸的水平。隨著滾動和旋轉移動，值將不斷更新。
POSITION
觸摸主頁面上的此符號會顯示以下頁面：
在此頁面中，可以看到前後兩個卷的位置，也可以設置錐形彎曲的傾斜比例，還可以通過相應的按鈕來管理
轉速。
ALARMS RESET
此頁面可用於恢復正確的捲軸對齊。
如果捲筒本身不在直線位置，請按下此按鈕並移動捲軸直到達到正確的位置（可以在顯示屏上進行控制）。
將滾捲擺放至正確位置後，按下此按鈕可重置機器內存並恢復正確的操作狀態。
FEEDING TABLE
該頁面允許操作者控制進料台移動（中心裝置的旋轉和打開/關閉）。
SERVICE
使用密碼保護頁面 SERVICE，以確保只有經過培訓的人員才能輸入並更改參數。
For further assistance contact our Service Dept. at the address and numbers in Chapter 1 of the instructions
manual.
ELECTRONIC TEMPLATE
機器配有一個專用裝置，可用於讀取正在執行的套圈的半徑（半徑內或外半徑）。將設備接近機器中的
套圈，然後按下設備側面的按鈕：檢測到的半徑顯示在此頁面上。
ALARMS AND MESSAGES
In some situations, the Siemens panel will show messages that may require technical intervention (alarms) or
maintenance interventions (maintenance). The following is a list of the possible messages, though it may not
correspond completely to the effective list of messages:
TYPE OF
NUMBER TEXT ACTION
MESSAGE
1 Error LATERAL ROLLS SAFETY. Reduce pressure on the central roll.
Check the filter pressure switch.
If necessary, replace the filter
cartridge:
- remove the lid of the filter (part. 1)
- extract the cartridge (part. 2).
- introduce the new cartridge.
- replace the filter lid.
OIL FILTER DIRTY PRESSURE

2 Warning
SWITCH.
Oil level is low. Restore the correct

3 Warning OIL LEVEL DOWN
level before turning the machine on.
The motor is overloaded. Reset the
ELECTRIC MOTOR THERMAL
4 Warning thermal relay before turning the
RELAY
machine on.
PRESSURE TOO HIGH FOR Reduce the pressure on the central
5 Error
ROTATION roll to allow rotation.
Check if there are damages at the
wiring of the potentiometer (Cables,
connectors, etc.)
6 Error FRONTAL LEFT TRANSDUCER Test the functionality of the

potentiometer.
You can check the tension between the
corresponding wire (0 Vdc) and the
signal in input of the card.
This tension must be between 0 and 10
Vdc depending on the position of the
pot. wiper. This same tension must be
in the output of the card.
7 Error REAR LEFT TRANSDUCER See nr. 6

FRONTAL CENTRAL
8 Error See nr. 6
TRANSDUCER
9 Error REAR CENTRAL TRANSDUCER See nr. 6
10 Error FRONTAL RIGHT TRANSDUCER See nr. 6
11 Error REAR RIGHT TRANSDUCER See nr. 6
LATERAL ROLLS UNTOUCH The side rolls are too close, open the
12 Error
SAFETY side rolls.
The oil temperature is too high. Turn

14 Warning HIGH OIL TEMPERATURE
the machine off.
If a lubrication pump is available, use it
15 Maintenance LUBRICATE THE GUIDES. everyday otherwise use the proper
greasers on the machine structure.
GEARBOX OIL REPLACEMENT Follow the instructions in chapter
23 Maintenance
(TYPE 150). MAINTENANCE of the manual for use.
OIL TANK (TYPE 68) AND OIL Follow the instructions in chapter
24 Maintenance
FILTER REPLACEMENT. MAINTENANCE of the manual for use.
Excessive dirt could damage the inner
CLEAN THE CHROMIUM-
25 Maintenance seals and cause heavy oil leakage.
PLATED BARS OF THE PISTONS.
Clean the bars of the potentiometers.
Check the tightening of the gearboxes
screws according to the table in section
CHECK THE TIGHTENING OF
26 Maintenance ANNEXES of the manual for use. Check
THE GEARBOXES SCREWS
the tightening of hydraulic hoses.
CHECK ELECTRICAL
Check electrical connection on panel
27 Maintenance CONNECTION ON PANEL AND
and juntion box
JUNTION BOX
If a lubrication pump is available, use it
28 Maintenance LUBRICATE THE GUIDES. everyday otherwise use the proper
greasers on the machine structure.
5000 working hours have elapsed from
EXTRAORDINARY
29 Maintenance the latest complete maintenance. Call
MAINTENANCE.
FACCIN SERVICE
6 使用指南
The following sections explain how to:

- Start the machine in normal conditions
- Start the machine after a black-out
- Stop the machine in normal conditions
- Stop the machine in case of emergency
- Restart the machine after anomalies
在啟動機器 HAV 之前，需要檢查所有開關、選擇器和操縱桿是否正常工作。
6.1 在正常條件下開始
1) 將電動齒輪箱上的通用開關轉到位置 1。
2) 按下控制台上的發光按鈕 SA1; 幾秒鐘後，綠燈會亮起。
3) 使用控制台上可用的單一控制器; 如第 5.2 節所述。.
6.2 停電後啟動機器
Repeat all steps in section 6.1
6.3 在正常條件下停機
1) 如果金屬還被剛好彈出，關閉釋放。
2) 按 STOP 鈕。
3) 如果機器長時間不使用(2 天或每週休息)，請將通用開關轉到位置 0。
6.4 在緊急情況下停止
按下控制台或周邊電纜上的手指按鈕；當電纜被推或拉時，按鈕將保持在其位置（按下）將啟動阻塞裝
置。
6.5 異常後重啟
Repeat all steps in section 6.1.
6.6 緊急狀況後重啟
如果機器因緊急停機，合格人員確定並解決了緊急情況後，重新啟動機器請按以下步驟進行：
- 按箭頭轉動手指按鈕，然後按下控制台上的發光按鈕。
- 拉出電纜一端的安全限位開關上的藍色旋鈕，然後像之前一樣按下按鈕。
6.7 操作員在機器活動期間的位置
During the manufacturing procedure the size of the plate to bend exceeds the size of the machine and takes
up an area, the dimensions of which vary according to the cylinder being produced.
IT IS ABSOLUTELY FORBIDDEN TO STAY OR TRANSIT IN THE AREAS A and B INDICATED ON THE DIAGRAM
BELOW, DURING ALL THE OPERATIONS SPECIFIED NEARBY.
If a bridge crane is used for plate loading, the customer will have to instruct correctly the personnel about the
risks relate to the use of this device and to block off the loading bay.
The control station must be positioned in a position accessible to the operator, allowing him to work in a safe
condition, and without interfering with the ferrule extraction.
During automatic operation, the operator can move voluntarily in the hazardous area. Since the application of
fixed shelters to this are is impossible, the customer has to give information and take care of the training of the
operators, according to the law in force.
以下為機器運行時嚴禁隨意停留/通過的區
域：
A = 在進料和板彎曲捲起時的區域。
B = 在提取供件時被占用之區域。
以下為機器運行時允許停留/通過的區域：
C = 操作員在進行捲板作業時操作的區域。
M = 板長
L = 板寬
(俯視圖)
機器只能由一個操作員使用
The customer must inform the personnel that it is forbidden to remain in the area taken up by the bending
process, plate inlet and extraction. It is advisable to use proper warning signs and let the machine operator or
other suitable personnel supervise. Avoid all working procedures that might be dangerous to the operator or
cause damages to the machine. The operator has to make sure that no non-authorized person uses the machine.
6.8 個人保護設備
The use of personal protection garments and devices aimed to protect a specific part of your body from all the
risks related to the operation and maintenance of the machine must be enforced.
However, the use of personal protection equipment is not only limited to operating, maintenance and
cleaning but also in accordance to the environmental conditions.
- 手：用於處理板材之皮革防護手套，期通常具有交腳和邊緣，並用於標準維護。
- 皮膚：兩件式工作服，或任何可以完整包覆的長袖夾克，用於操作機器和維護。
- 腳：安全鞋帶有鋼化趾帽，保護腳不受破裂；維修工程師必須配戴安全鞋。.
- 眼睛：配戴眼鏡於噴砂清理、邊磨等過程中。
- 呼吸道：噴砂清理、邊磨等使用的防塵面罩。
- 聽力：防噪音耳塞或耳機(個人防護裝備根據操作人員的工作環境而推薦使用)。
This list does not exclude the necessity of other personal protection equipments, according to environmental
conditions.
The personal protection equipments have to be in line with the current regulations.
6.9 板的移動
不要使用叉車進行裝載，以避免危險的負載損失。
6.9.1 通過高架式起重機進料盤
When the plates to be processed are particularly big and heavy (more than 30 Kg), it is necessary to use the
gantry crane.
The operator, by means of the gantry crane, inserts the plate and starts the rolls through the commands on the
control panel, until the plate is held by the rolls. The slings of the plate have to be kept hooked for the whole
execution of the pre-bending and they have to follow the plate during the operation
Stage 1 Stage 2 注意：在階段 2 或 3 期

間，板材可能會從中心捲
筒出來並落到地板上。直
到從中央捲筒出來的板塊
的風險已經結束，才能脫
掉吊索。
拆卸吊索時不要讓機器移
Stage 3 動。.
6.9.2 手動進板
When the plates to be processed are small and light (up to 30 Kg), they can be positioned manually by the
operator. The plate, supported by the operator, must be approached to the rolls from one edge and pushed
from the opposite edge until it is held by the rolls.
在平板定位期間，戴上個人防護裝備（防護手套和安全鞋）。
警告
在環形套圈執行期間，錐形裝置必須被移除。
在圓錐套管的執行期間，由於錐形裝置可以無限次地敲擊頂部的滾動和
損壞，所以必須非常的注意。
頂卷
錐形裝置
側卷
如果中央滾筒被壓在板上，它是絕對禁止移動橫向滾子。
6.10 工件生產
It is strictly forbidden to use the machine without the safety devices. Removal and/or modification
of the protection and safety devices fit to the machine is tampering and exonerate the manufacturer
from every and any responsibilities in case of accident.
ATTENTION: operate the rolls braking device during the ferrule execution.
This device, however, was not arranged to support the plate weight during bending. The plate
must be always pinched between the rolls and supported by proper means (bridge crane)
predisposed by the user, in order to perform the bending process in complete safety, without
damaging any part of the machine.
When using plates over the machine prebending capacity, the prebending phase must be absolutely
carried out with the lateral rolls symmetric in respect of the top roll.
Plates with a length equal to or less than 1/3 of the maximum useful length of the machine must not be bent in
the middle of the rolls, but towards one of the extremities (release side or motor side).
WARNING: it is necessary to verify that working pressures are reduced, in order not to damage the rolls or
contribute to machine breaking.
Plates whose width is less than ½ of the max length and thickness higher than the nominal one, might damage
the rolls surface and lead to cracks. Always verify that the working pressures are reduced according to the plate
width, because when the table width is reduced, the flexion and surface loading of the rolls increase and thus
also the risk of deformation / crash.
Before inserting the plate in the machine, most of all in case of high thickness, the edges must be ground and
sharp edges eliminated.
Thick plates must always be heated before being inserted in the machine, to make the bending process easier
without damaging the rolls surface.
It is advisable to clean the plate surface; if necessary, sandblast them.
First of all check that the rolls are perfectly parallel by using a feeler gauge; in the opposite case see the
chapter MAINTENANCE and particularly the voice entitled "Rolls parallelism".
In order to execute the circular ferrule, follow the underlisted steps:
1) 拉起上卷(A) ；
2) 放在盤子上完全與捲軸對齊；
3) 定位側卷，並拉下上層；
4) 拉下輥（A），以形成第一次預彎曲；與模
板一起檢查預彎曲半徑是否像所請求的半徑
一樣，否則重複操作；
5) 拉起上卷(A)並進行旋轉；
6) 設定機器用於第二板邊緣的夾緊，重複用於
第一次預彎曲的操作；
7) 移動板，使其軸對應於頂卷(A)軸；
8) 通過板的第一彎曲半徑來拉下卷(A)；
9) 向前和向後旋轉，並使用模板檢查正確的彎
曲半徑；在相反的情況下，重複步驟 8 和 9。
厚度大於機器額定容量的 75％ (3/4) 的預彎曲板

材的執行不能通過滾動來執行，但是必須通過重
複的步驟按壓進行，而不需要在按壓階段中操作
旋轉；板材轉盤必須在連續的步驟中完成並使上
卷排出。注意！由滾動製成的預彎曲執行，從板
的尖端/末端開始是非常危險的，該板可能會滑
出損壞機器的卷，並造成操作員受傷。
警告：當您彎曲板材時，特別是起始部分和末端部件，請避免使其發生碰撞/擺動，因為這些
擺動會嚴重損壞機器。在這些階段，板必須由橋式起重機或其他適當種類支撐。
6.11 卷的並排
In case you find that, after the bending of some plates, the diameter is different on the two sides of the same
ferrule (motor side and release side), it is necessary to adjust the rolls parallelism according to the following
instructions:
1st STEP : 頂卷
起始位置：頂卷高 - 下捲打開
Place two ribs on the lower rolls, one at the rolls edge on the motor side and the other one on the edge on the
release side.
Lower the top roll to approach the ribs and measure by means of a gauge the distance between rib and top roll
on both motor and release side.
If the roll is not parallel, it approaches on one side more that on the other and the calculated measures are not
equal. If you find a difference, you have to calibrate the potentiometer of the top roll on the motor side as
explained in paragraph 3.
Repeat the sequence until the distance between rib and top roll equals on both sides.
It is advisable that the roll is higher on the motor side (0,3 – 0,4 mm) in order to compensate the backlash on
the release side.
WARNING: the potentiometer on the release side mustn’t be tampered, in order no to alter the digital display
reading.
Before proceeding with the 2nd step (lower rolls), the top roll must be parallel.
2nd STEP : 下卷
Open completely the lower rolls.
Lower the top roll WITHOUT reaching the stroke end (position indicated for the top roll between 20 and 10 mm).
Approach one of the lower rolls to the top roll and, by means of a thickness gauge, measure the distance
between top roll and lower roll on both sides (motor side and release side). If there is a difference, you have to
calibrate the potentiometer of the lower roll on the motor side as explained in the next paragraph. Once the
potentiometer has been calibrated, open the lateral roll and approach it to the top roll; measure again the
distance on the two edges. Repeat the sequence until the distance between lateral roll and top roll equals on
both edges (motor side and release side).
Repeat the 2nd step for the other lateral roll until both rolls are parallel.
電位器的調節 / 滾卷位置的控制
There are 2 potentiometers:

 MASTER : 安裝在釋放端。
 SLAVE : 安裝在相對側。
後部或電機側
左後方右後方
正面左側正面右側
前方或釋放端
Any adjustment of the roll parallelism must be made on SLAVE potentiometer according to the following
situations:
釋放端的捲筒較高：拔除電位器的螺母“C”，並依順時針旋轉軸“F”。
電機側的捲筒較高：拔除電位器的螺母“C”，並依逆時針旋轉軸“F”。
注意：註釋：軸“F”調整旋轉必須非常小(半圈)。重複擰緊螺母“C”並檢查平行度。如果需要，重複
序列直到卷平行。
6.10 一個錐體的執行
錐形彎曲通過 Siemens 面板。觸碰面板上的符號，您將到達以下頁面：
Before proceeding with the conical bending it is necessary to unbalance the lateral rolls.
In this page, you can see the position of the three rolls in both front and rear part. In the column on the right
you can set the proportion of the unbalancing for the execution of the conical ferrule.
The value that can be set for the lateral rolls goes from -12 to +12. Positive values (between 1 and 12) allow
closing the fore part of the set value; negative values (between -12 and -1) allow closing the rear part of the set
value.
The values for the various axes can be set by means of the numerical pad.
觸碰主頁時會出現數字鍵盤。數字編號後，觸摸箭頭確認，然後觸摸 ESC 返回自動模式頁面。
警告：
在錐形彎曲過程中，確保板材接觸的設備不斷潤滑，以防止錐體滾動裝置受到損壞。
然而，錐形滾動裝置或多或少會受正常磨損，根據待處理的材料和施加的壓緊力而快速。
被認為是消耗品，定期需要更換。請聯繫我們的服務部門了解本手冊第 1 章中給出的數字。
CONE BENDING CAPACITY:
Rolling method : Max. conical thickness = 0,60 x nominal prebending thickness in any case not over 20
mm plate thickness for material having Tensile Strength 400 N/mm² - Yield Strenght 260 N/mm²- For
plates over 10 mm thick, the pressing method is convenient.
Pressing method : Max. conical thickness = 100% x nominal prebending thickness.
滾動方法
In order to make the conical bending correctly, operate as follows:
1) 頂卷不平衡足以壓平板的錐度（參見前一頁的說
明）;;
2) 插入板，形成第一個預彎曲（彷彿通過圓彎
曲），並與特定的模板檢查彎曲半徑是否正確；
如果沒有就重複操作第(1)點；
3) 旋轉移動套圈的卷，以形成第二預彎曲；
4) 如第(2)點所述進行第二次預彎曲；
5) 旋轉直到板到達機器的中間；
6) 繼續進行套圈彎曲，拉動頂卷，且順時針、逆時
針旋轉.
注意：滾動所需的不平衡度通常不同用於使邊緣預彎曲的程度。然後開始彎曲，在預彎曲階段使用的
不平衡值較小，以便最終校正。
衝壓的方法
The following operations allow bending a cone thicker than 20 mm up to 100% of the nominal prebending
capacity of the machine without stressing any part of the machine.
1) 追蹤放在板上的錐形的發電機線。
2) 將板插入機器，按照慣例進行第一次預彎
曲。
3) 根據沒有按壓板的錐角去傾斜上卷。
4) 通過橋式起重機移動板，將第一台發電機線追
蹤到與頂卷軸對準的板上。
5) 用頂卷向下滾動使板變形
6) 用頂卷向上移動以釋放板上的壓力。
7) 7) 通過橋式起重機，移動板去使下一個發電機線追踪
在板上與頂卷軸對齊.
8) 用頂卷向下壓去按壓板。.
對每個發電機線重複步驟 6-7-8，直到達到板的中心。然後將板移動到另一端，並重複所有從 2 到 8 的

步驟，直到到達板的中心。
Check the cone symmetry and the bending radius by using a metallic or cardboard template; for the correct
measure you have to put the template on the plate in orthogonal position.
According to the cone angle/size and the plate thickness, you could need to repeat the process several times
reaching the final result gradually. Generally, the thicker the plate, the more the times you have to repeat the
process.
6.11 機器上的點焊
The bending machine is designed for plate bending, not for welding nor for different use other than the
plate bending (please refer to the specific sections in the manual).
Occasionally it may be necessary to apply some spots of weld to the ferrule when it is still in the machine; in
this case follow scrupulously the instructions below:
- Connect the mass of the welder directly to the ferrule and not to the machine, to avoid damaging the
rolls bearings.
- Cover carefully and abundantly the translation guides of the rolls with suitable means (example: leather
aprons used by the welders), so that to avoid that cinders or spray of welding can be introduced between
block and guide or reach the surface of the rolls.
- Start the rotation until the open part of the ferrule (the one to be spot welded) is on the side of the
machine, at working height. Move the side rolls, through the proper controls on the panel, to keep the
ferrule edges correctly aligned and allow the correct spot welding.
在點焊期間防止卷旋轉。
- We recommend that the spot welding is carried out with the operator standing at the floor level, without
climbing on the machine. Should it be necessary, for particular reasons, to climb on the machine, it will
be care of the end-user to provide suitable means for the safety of the operator during both the slope
and the permanence on the machine (staircases, forklifts, protection devices suitable for the activities
to be performed).
警告：當操作員在捲筒上時，機器內部有殘留的風險。要非常專注並佩戴所有必要的保護裝
置。
6.12 金屬環的抽取
After ferrule bending, to extract the piece from the machine, operate as follows:
1) 把中央捲軸用上去直到看到 H2 燈（OK 打開）
2) 通過按鈕 SB8 打開釋放。.
3) 從頂蓋提取套圈（綠燈閃爍）。
4) 通過按鈕 SB7 關閉釋放。

確保最後一個操作是完整的，並且該釋放完全符合上卷的支撐；如果沒有發生這種組合，必須檢
查釋放關閉的電氣限位開關。
ATTENTION: During the ferrule extraction with gantry crane, the rolls must be open only when the ferrule is
correctly slung and no operators, other than crane operator, are in the working area.
Also the bending machine operator, who is normally present in area C (see section 6.7) to action the control
station and check the whole process, will have to leave its place.
一旦工件被拔出，就必須將其放在具有鞍座的
平坦表面上。如果鋪設在地板上，則必須防止
楔子滾走或其他合適的裝置。
7 OPERATING ANOMALIES
7.1 CONICAL DEFECT
CAUSE POSSIBLE SOLUTION

The central rolls are not parallel. Re-establish the parallelism between the pinching
roll and the top roll. In order to see the effect of the
correction, check on the manometers put on the
hydraulic cylinders that the pinching pressure is the
same on both.
7.2 PINION DEFECT

The plate thickness is too thin or the plate is of mild Try the correction increasing the pressure of the
material respect to the values foreseen for the rolls pinching roll (exceeding with the pinching you can
taper. obtain a ferrule with irregular edge).
7.3 BARREL DEFECT

The thickness or the hardness of the plate is Check if the performance is the same when using
greater than the perceived values for the roll taper. the correct thickness/hardness.
Lay the edges of the tube against the lateral rolls,
then rotate more times forward and back.
If you have to bend another similar plate, it is

advisable to insert between top roll and plate a thin
steel band that simulates higher taper.
7.4 IRREGULAR EDGE

The pinching pressure is excessive. Reduce the pinching pressure. To avoid the
inconvenient rotate repeatedly the tube in the
machine.
7.5 STRAIGHT EDGE TOO LONG

The flat end can be up to 2,5 times the thickness Try to solve the problem by re rolling the cylinder
plate. in the machine after the same has been welded
If it exceeds this value it means that after and rotate it repeatedly.
squaring the plate in the rolls, it has not been DURING THIS TYPE OF CORRECTION THE WELDED
moved back far enough. SEAM MUST BE DRESSED BY GRINDING TO
PREVENT DAMAGE TO THE ROLL SURFACE.
8 INCORRECT USE OF THE BENDING MACHINE

The actions described below, which obviously do not cover the whole range of possible incorrect uses of the
machine, have to be considered as “ABSOLUTELY FORBIDDEN”. Avoid all working procedures that might be
dangerous to the operator or cause damages to the machine. The operator has to make sure that no non-
authorized person uses the machine.
8.1 OPENING OF THE ROLLS
It is absolutely forbidden to open the rolls

while the ferrule is being slung for
extraction.
In case the ferrule can’t be slung from the floor, due to its size, it is care and responsibility of the customer to
predispose a proper slinging procedure, respecting the safety requirements of the law in force.
Climbing on the machine is strongly forbidden!
8.2 ROLLING OF PROFILES BETWEEN THE ROLLS

This is to avoid: the surface of the hardened rolls can be seriously damaged.
To bend profiles, it is necessary to use

suitable machinery manufactured for that
sole purpose.
8.3 GRINDING OF THE PLATE
Avoid grinding of the plate on the

machine both for the hardness test and
for the removal of burrs or for bevelling.
8.4 WELDING OF THE PLATE ON THE MACHINE

Do not weld completely the work piece on the machine. For the spot welding, follow carefully the instructions
in section 6.13.
FACCIN denies liabilities in case of damage caused to the machine through of welding the work piece.
8.5 ALTERATION OF PERFORMANCE LIMITS

The machine parameters such as speed, thrust, and torque are determined by modulating pressure valves and
are calibrated during the testing by FACCIN qualified personnel.
The seal of modulating valves of thrust or torque mustn’t be tampered for any reason. Seal tampering leads to
annulment of the warranty.
8.6 REMOVAL OF THE MEMORY CARD

The incautious removal of the memory card can cause the loss of all the data of the machine and the programs
saved, therefore the memory card mustn't ABSOLUTELY be removed without the authorization of the Technical
Service FACCIN.
9 維護
3 卷彎曲機(HAV)需要幾個特定且定期維護措施。
維護可以通過以下方式進行：
- 內部資質人員（普通維護）
- 製造商發送的技術援助人員（特殊維護）
普通維護指清潔、檢查油位、更換耗材和安裝。
在以下情況下需要特別維護：
- 機械或電氣故障
- 修理機器破損部位
- 當問題的頻率增加時
- 在維護期間，發現結構或機構的變質
- 至少每年一次（取決於機器的運行頻率和條件），以驗證設備的功能和剩餘壽命
- 當設備已達到極限(自安裝和第一次運行已經過去十年)
不要介入你沒有被授權的事情
FACCIN S.r.l. 拒絕因為不正確遵守本手冊的說明而導致人身安全風險和 HAV 損害的責任。

在維護任何操作過程中，必須在機器上放置明確的警告標誌，並靠近電路板上的主開關，並帶有以下指示：
不使用：
機器維護保養！
警告：在維護結束時，請驗證：
•電氣和液壓連接已恢復，
•機器內部沒有工具，
•安全和應急裝置完美運作。
9.1 常規維護
為了保持機器的功能並避免損壞和不便，機器需要定期檢查和維護，如“定期檢查維護表”中所示；
所有檢查項目必須按照製造商的建議進行。定期檢查維護表中描述的時間間隔是按照每天 8 小時，每週
5 天的機器工作計算的：如果機器以不同的節奏工作，頻率將不得不調整。.
警告：如果這些檢查未執行，機器可能會遇到故障和早期惡化。建議尊重製造商的方法。
不要使用易燃液體清潔機器。
不要使用壓縮空氣來清潔，因為最終的渣可能會推入齒輪並導致故障。不要使用水或其他液體；如果需
要，可以乾燥表面以避免生鏽。
在進行任何維護之前，請斷開機器與電源的連接。
定期檢查和介入頻率
1. 清潔滾筒表面
軋輥上的爐渣或顆粒代表了內部組件（軸承，滑塊等）故障或提早劣化的
主要原因。因此，需要用硬毛刷或乾抹布每天清潔捲筒表面。每天
2. 潤滑
如果有潤滑泵，請每天使用; 否則，可以根據 9.2.2 節的圖紙通過特殊的油脂每天
潤滑機器的部件。軸承：15 天
每 15 天用潤滑脂 EP2 型潤滑軸承。
3. 通過油檢查油箱中的油位液位計
在機器的正常運行期間，油位不得 OPTIMAL LEVEL
低於浸漬棒上的紅線（最低水平）。
如有必要，使用推薦的一種油（請參每天
見參考 9.2.1 中的表格）進行補充。
MINIMUM LEVEL
4. 更換油箱中的油
2000 小時運作
以下段落（9.2）說明了正確執行此過程的說明。
5. 更換濾芯
要更換過濾器的芯，請執行以下操作：
 取下過濾器的蓋子 1
 取出芯 2
 插入新的芯
 更換蓋子 1 2000 小時運作
如果需要更換芯，但沒有新芯可用，臨時解決（或當指示燈亮起時）
方案可能會清潔芯的表面。
警告：注意不要損壞芯，不要通過引入物體或
其他液體來污染機油，否則可能導致機器故
障。
6. 清潔卷軸(1)和釋放件(2)的輥子
用抹布清洗捲軸和釋放物，然後潤滑。
每天
7. 清潔活塞的鍍鉻鋼筋（1）
每週
太多的污垢可能會損壞內部密封並導致嚴重的
油過濾清潔電位器的極（2）
8. 清潔電動機的進氣口（1）
取下蓋子，用壓縮空氣清潔進氣口。. 每月
9. 檢查柔性軟管的擰緊第一個 50 小時的運

作，然後每月一次
10. 檢查齒輪箱上的螺絲是否擰緊
有關驅動扭矩，請參閱附錄附錄中的表格.
每月
11. 檢查變速箱和多盤制動器中的油位（如果有）
如果需要，定期檢查水平和補充。
注意：當檢查配有多盤制動器或液壓馬達或兩
者的減速器中的油位時，如果液位升高，這意
味著油從制動密封件或電機旋轉密封件滲透。每月
聯繫 Faccin 服務部門。
12. 更換齒輪箱和多盤制動氣中的油(如果有)
對於齒輪箱和多盤制動器中的油更換，請按照以下步驟進行：
 擰下排水塞(3)和填充塞(1)幫助從減速器排
出油。一旦油已經排空，更換排水塞(3)
 如果減速器配有多盤制動器，請與多盤制
動器重複相同的操作。
 使用潤滑劑製造商推薦的合適的清洗液清
洗減速器的內部.
 如果減速器配有多盤制動器，請重複相同
的洗滌操作用多盤制動器，如下：放液體
進入減速器和多盤制動器（如果有的
話），然後更換過濾器塞子; 以高速運行
設備幾分鐘，然後再次從減速器和多盤制
動器中取出清潔液。 1
 擰下水平填充塞（1 和 2）並用適當的油充首先運行 100 -
滿（見表 9.2.2 ），直到油流出水平孔 150 小時
（2）.
 更換加油塞（1） 2500 – 3000 運作
時間
更換油時，請檢查在減速器的磁性插頭和任何
多盤式製動器中是否有不正常尺寸的金屬部
件。
更換減速器上的油，使其更加易於排放。
不要混合不同類型的油。
定期維護表頻率
操作編號日周月年
清潔滾筒 1 
潤滑 2  軸承：15 天
檢查油位 3 
更換油罐 4 2000 小時運作
更換過濾器盒 5 2000 小時運作
滾動和釋放的清潔運行 6 
清除活性炭和電位計的鍍鉻棒 7 
清潔電動機的空氣入口 8 
檢查軟管的彈性 9 
檢查固件上的螺絲的鬆緊度 10 
檢查齒輪的油位 11 
2500~3000 小時
更換齒輪油 12 運作
9.2 油罐和液壓
油箱通常位於機器的後部。根據機器的安裝的位置，它可能安裝在單獨的單元上。
在桶槽上你可以找到：
1) 灌裝插頭
2) 光學水平
3) 返回過濾器.
對於定期換油，請按照以下步驟進行: 1 3
a) 擰下灌裝塞（1），並藉助泵
取出油。.
b) 擰下磁塞（4），以確認沒有
渣。如有必要，請清潔底部並
更換插頭。
c) 填充油箱，直至達到光學水平 2
（2）的 3/4。 4
警告：請使用下頁正確的表格所示的油類型。
重要事項：按照法律規定，除去的油必須作為
特殊廢物處理。
9.2.1 建議油表
推薦使用以下潤滑劑（或等同物）：
齒輪箱液壓單元 (過濾 10 ) 潤滑脂廠
標誌 C 級(ISO CC 150) H 級 (ISO HV 68) X 級(ISO XM 0)
BLASIA 150 ARNICA 68 GR MU EP 0
ENERGOL GR-XP 150 BARTRAN 68 HV GREASE LTX0 GREASE LTX0-EP
MOBIL GEAR 629 MOBIL DTE EXCEL 68 MOBIL LUX EP 0
GOYA 150 HANDEL 68 REMBRANDT EP 0
ALVANIA EP 0 SUPER GREASE

OMALA OIL 150 TELLUS OIL T68
EP 0
MEROPA 150 RANDO HD 68 MULTIFAK EP0 MARFAK 0
MULTIS EP 0
CARTER EP 150 EQUIVIS ZS 68
MULTIS 0
ROLEXA 0
REDUCTELF SP 150 HYDRELF DS 68
EPEXA 0
SPARTAN EP 150 UNIVIS N 68 BEACON EP 0
SPHEEROL APT 0
ALPHA SP 150 HYSPIN AWH-M68
SPHEEROL EPL 0
RIPRESS EP 150 ANTARES HLP 68
*在室溫<15°C 時，使用 ISO HV 46 型油。

9.2.2 潤滑點的安排
9.3 壓力表的功能"測壓"
當需要進行維護時，該機器將為壓力讀數準備一些點。機器交付給客戶兩個壓力表; 根據壓力使用適當

的一個.
壓力值由製造商確定。對於機器的正確操作，固定值不得修改.
修改製造商的設置使保修無效
40 bar
拆下插頭並連接壓力表。
250 bar
警告：因為必須拆除固定庇護處以讀取壓力值，因此此操作必須由專業和授權人員執行。
9.4 電氣安裝的維護
如果需要更換電氣設備的零件，建議：
 安裝方案中指定的具有分斷能力的組件;
 不要更換熱繼電器（找出原因)
 經常檢查接地連接的效率。

請記住，零件更換和連接復位必須由合格的人
員執行。
如何清潔電氣面板
為了清潔電氣面板，合格的電氣維護的人員必須按照以下步驟進行：
1. 轉動放在電氣櫃上的主斷路器
2. 經由特定的鍵打開電氣櫃門
3. 清潔電箱內部，避免使用液體
4. 檢查終端是否正確連接到設備
5. 扭緊鬆動的連接
6. 關上電氣板的門
7. 按照手冊中所述的步驟再次啟動機器
10 PROTECTION AND EMERGENCY DEVICES
The machine is provided with devices installed for the protection of the operators, these included:
- Boxes containing electrical equipment that are always locked (the key is kept by the maintenance-
engineer). The cables of auxiliary controls are protected by flexible anti-crush coverings.
- All the machine controls are detent controls, then their action stops when the control (button, joystick,
selector, etc.) is released.
- Push-button for the emergency stop on the control panel.
The red and yellow emergency push-button (located in

the lower right angle of the control station) is a self
latching type and to restart the push-button must be
reset.
TO REGENERATE THE MACHINE FUNCTION, ROTATE THE

HEAD PUSH-BUTTON CLOCKWISE (AS INDICATED BY THE
ARROWS).
- Motors and transmission gears within the steel structure are protected by integral fixed shelters.
- The machine moving parts are protected with immaterial barrier (photocells). When the photoelectric
beam is interrupted, the machine stops its movement. The barrier must be restored by means of the
corresponding button on the control panel before restarting the machine.
DO NOT OPERATE ON THE MACHINE WITHOUT THE PROTECTION AND EMERGECY DEVICES.
The removal and/or modification of the safety and/or protection devices supplied with the
machine is tampering and relieves the manufacturer from any responsibility.
The correct functioning of emergency devices must be verified each time the machine is operated.
- The machine is provided with the following signs indicating the risks and the obligations of the
operators.
Danger of entangling the hands between the rolls.

The sign is positioned on the housing of the machine on both the feeding side and
the back side.
Danger of crashing and shearing hands

The sign is positioned on the drop end release
Voltage of 400 V
The sign is positioned on the cover of the electrical box and on the control station to
signal the presence of live parts with the risk of electric shock. The signs have to
indicate the value of the working voltage.
Do not remove the fixed covers from the machine.

The sign is positioned on the removable covers protecting the speed planetary
gears.
10.1 FIRE PREVENTION MEASURES
The plate bending machine has been designed and built to exclude any risk of overheating or fire caused either
by the machine itself or by gases, liquids or other materials produced by or used on the machine during bending
process.
Should the machine be involved in a fire of other origin, service personnel should pay scrupulous attention to
internal fire-prevention regulations, following the procedures established to intervene quickly and efficiently to
control the fire and prevent it from spreading.
We would also like to point out that, for obvious safety reasons, water should not be used in putting out a fire
when the raw materials with which it comes in contact may react to cause an uncontrollable rise in temperature
or may give off inflammable, toxic or noxious gases.
Water, like other conductors of electricity, should never be used to put out fires near electrical cables, machines
and apparatus under voltage.
For this reason, we recommend using extinguishers loaded with powder or other substances designed to control
and put out the fire without incurring further risk. Consult the table “FIRE EXTINGUISHER SELECTION GUIDE” to
identify the category of inflammable substances, using this as a basis for selecting the most appropriate
extinguisher, which will then be kept in the department in ready operating conditions. Fire- fighting personnel
should never be exposed to excessive temperatures, nor to toxic fumes or gas generated by combustion, unless
equipped with adequate protection devices such as gas masks, heat-proof or flame-proof suits, safety glasses,
etc.
GUIDA ALLA SCELTA DELL’ESTINTORE-FIRE EXTINGUISHER SELECTION GUIDE-GUIDE AU CHOIX DE L’EXTINCTEUR

TIPO DI ESTINTORE
FIRE EXTINGUISHER LOADED WITH
NATURA DEL COMBUSTIBILE CLASSE
CHARGE DE L’EXTINCTEUR
TYPES OF INFLAMMABLE SUBSTANCES CLASS
Idrico A schiuma A polvere
NATURE DES SUBSTANCES INFLAMMABLES CATEGORIE
Water Foam Powder C02 Fluobrene
Eau Mousse Poudre
MATERIALI SECCHI MATIERES SOLIDES
INFLAMMABLE SOLIDS
(legno, sughero, carta, INFLAMMABLES
(wood, cork, paper,
cartone, plastica, paglia,
tessuti, cotone, lana, ecc.)
cardboard, plastic, straw,
(bois, liege, papier, carton,
matières plastiques, paille,
A * * * *
textiles, cotton, wool, etc.)
textiles, cotton, laine, etc.)
LIQUIDI INFLAMMABLE LIQUIDES
INFIAMMABILI LIQUIDS INFLAMMABLES
(benzine, olii, benzolo, (petrol, oils, benzol, (essence, huiles, benzène, B * * * *
nafta, solventi, ecc.) naphta, solvents, etc.) pétrole, solvants, etc.)
GAS INFIAMMABILI INFLAMMABLE GAZ INFLAMMABLES
(propano, butano, GASES (propane, butane, méthane, gaz
metano, gas naturali, (propane, butane, naturels, acétjlène, hydrogène, C * *
acetilene, idrogeno, GPL, ecc.) methane, solvents, etc.) GPL, etc.)
APPARECCHIATURE ELECTRICAL APPARATUS APPAREILS ELECTRIQUES
ELETTRICHE (motors, transformers, (moteurs, transformateurs,
(motori, trasformatori, switches, electrical panels, interrupteurs, tabelaux D * * *
interruttori, quadri, ecc.) cables, etc.) électriques, câbles, etc.)
10.2 PROHIBITIONS AND OBLIGATIONS FOR THE OPERATOR’S SAFETY

PROHIBITED! Presence of the operator on the rolls
PROHIBITED! to check the quality of the bending by walking on the rolls, even if the machine is turned off.
It is possible to check the form of the work piece

through templates from outside the machine, with
the machine off.
Before proceeding to the control of the shape,
disarm the remote control and put it back in sure
place and not accessible to others.
It is absolutely forbidden to stand on the plate when

in the machine.
Do not stay under a plate that is being processed

(during both pre-bending and bending) because it
could suddenly slip out of the rolls and injure the
people underneath.
OBLIGATION! Beyond the elementary precautions which constantly grant your own safety, every operator has
always to observe what recommended in this paragraph.
OBLIGATION! In case this manual is not available, or for any further information about the safety and the
correct use of the machine, contact exclusively the person responsible for safety.
OBLIGATION! When you receive a new copy of the manual, verify the completeness of the safety regulations.
OBLIGATION! FACCIN S.r.l. denies liability for damages brought about by the wrong interpretation of the
content of the operating manual and not being able to read the manual due to its
deterioration or incompleteness.
OBLIGATION! The operators have to be qualified, reliable and properly trained to use the machine, skilled and
authorized for the performance of the job, as required by the person in charge, in particular
concerning the following points:
- the safety of the operators and of the other workers
- the correct functioning and utilization of the machine
- the ordinary maintenance
OBLIGATION! Any intervention on the electrical and hydraulic system of each unit of the machine must be
carried out exclusively by qualified personnel who have been authorized by the person in
charge for the safety.
PROHIBITION! Non qualified personnel or staff that have not been authorized to carry out electrical repairs
cannot tamper or try to repair the electrical devices of the machine and its equipment.
PROHIBITION!: Do not carry out interventions that do not fall within your professional competence, that is
defined by specific written authorization by the person in charge of safety, for the machine
and its equipment, in order not to compromise yours and the other’s safety.
OBLIGATION!: Always wear accident prevention garments provided with adherent cuffs, approved by the
person in charge of safety, in order not to get entangled between the moving parts;
PROHIBITION!: Do not wear garments that are too large, that are too wide or too long sleeves, with unbuttoned
cuffs, with collars, fluttering frills or corners, ties or scarves;
PROHIBITION! Do not wear rings, bracelets, bands, collars and pendants;
PROHIBITION! Do not wear your hair too long, or at least wear it in a bun protected by special caps;
PROHIBITION!: Do not work on the machine in case of imperfect personal efficiency, due to tiredness, disease,
abuse of stimulating/sedative substances, or medicines which can bring about loss of balance
or sleeplessness.
PROHIBITION AND OBLIGATION!: Do not smoke near the machine, never throw cigarettes, cigars or matches
etc. that are not completely extinguished. Use special ashtrays positioned at a safe distance
from the machine.
PROHIBITION AND OBLIGATION!: Do not let wounds, no matter how slight, come in contact with parts of the
machine, dirty rags and other objects; do not keep your eyes too close to the parts in motion:
if this is essential, use special protective glasses, approved by the person in charge of safety.
PROHIBITION! Do not try to stop or to slow the moving parts with your hands, or any other part of your body
or with any object. Do always avoid any physical contact with moving parts.
PROHIBITION! Do not carry out maintenance while the machine is on: in particular, never lubricate or grease
manually the parts while moving and never access or operate with live parts.
OBLIGATION!: Before carrying out any servicing or maintenance operation, always turn the machine off as
recommended in this manual, in order to avoid any danger.
PROHIBITION!: Do not forget to take away all tools, instruments etc. from each unit after use.
PROHIBITION! Do not remove or damage any protective devices from the machine i.e. covers, perimeter cable,
emergency button, key switch, etc.: the machine should not be allowed to operate without
any all these devices being in place and working.
OBLIGATION!: In the event of a malfunction or a serious failure, which could be dangerous for the personnel,
immediately push the red head emergency pushbutton on the control station and then,
completely switch off the machine as instructed, and finally report immediately the situation
to the person in charge.
OBLIGATION!: The machine can be connected to the net and switched on again only once the malfunction or
the failure has been removed by the qualified and authorized personnel and once the person
in charge has given his authorization.
PROHIBITION! In case the machine has to be moved or lifted both during the installation and afterwards, no
one must remain in or near the area involved in the movement, in order to grant personal
safety.
OBLIGATION! Always wear the special protection garments established by the person in charge of the safety,
in order to avoid exposing yourself to any risk.
OBLIGATION!: Before wearing protective gloves and using these for any operation on the machine, switch the
machine completely off as described in this manual, in order to avoid exposing yourself to
any risk of mechanical nature.
OBLIGATION! Respect all the signs positioned in the working area of the machine placed by the person in charge
of safety.
OBLIGATION!: The person responsible for the cleaning of the plant where the machine is situated is required
to observe all the regulations established by the person in charge of safety, in particular the
warnings related to the cleaning of the floor, to the employment of the indicated products
and to the necessary frequency of cleaning.
OBLIGATION!: Before using the machine, carry out all the periodical checks and interventions described in
paragraph ORDINARY MAINTENANCE.
PROHIBITION!: Never try to use the machine for operations different from the technical features described in
this manual for use.
PROHIBITION!: Never insert any object inside the electrical cabinet, in particular when the machine is working.
11 DECOMMISSIONING OF THE MACHINE
11.1 INSTRUCTIONS FOR DECOMMISSIONING

If the machine has to be stopped for long time, it’s necessary to disconnect it from the power supply.
It is recommended the hydraulic power unit has the oil drained paying attention that there is no dust,
humidity or other substances that can damage the hydraulic power unit components.
Oil and protect the cylinder shaft and all the machine runners.
Protect the machine, the top part included, with cardboard.
The restarting of the machine after a long period of inactivity must be carried out following carefully ALL the
instructions specified in this manual.
11.2 DISASSEMBLY OF THE MACHINE FOR ABANDONING

In case the machine HAV has to be disassembled, contact exclusively the Technical Assistance at FACCIN S.r.l.
In case the machine has to be scrapped, you must follow the laws in force in the country where the machine
operates. Afterwards, the whole scrap must be taken exclusively to a Company or an Agency qualified and
authorized by the appropriate authorities for the disposal of the materials, in particular:
- varnished, galvanized, burnished or materials having undergone other specific heat or superficial
treatments on ferrous metals;
- varnished nonferrous metals, and metals that have undergone other superficial treatments;
- plastics;
- electric cables, motors, electric and electronic components;
- dirty rags (for oil or grease);
It is recommended that the oil from the tank of the hydraulic unit is drained, eliminating the traces of lubrication
grease in the speed planetary gears, cylinders, pipes, pump, valves, and the lubrication grease; all these
materials have to be disposed as special waste.
12 ANNEXES
The machine is delivered to the customer with the following documentation, attached to the manual:
- Description of the accessories

- Technical data of the machine
- Technical data of the main components
- Assembly drawings and emergency devices layout
- Hydraulic diagram and components
- Electric diagram and components
- CE declaration of conformity
- Declaration of the noise level
12.1 DESCRIPTION OF THE ACCESSORIES
FEEDING TABLE AND PLATE ALIGNMENT

SYSTEM
The feeding table provided with plate
alignment device allows aligning and centring
the plates to be rolled with reference to the
centre line of the machine. This accessory is
necessary when the width of the plates to be
rolled is smaller than the table and you can
not count on the opposite lateral roll as a
hewing system.
The plate to be rolled is put on the table, then
it is pushed by an appropriate system that can
have driving rolls (for big sized plates) or
pusher.
No matter its position on the feeding table, the alignment system, with symmetric movements, always brings
the plate in a central position. The centring system is provided with hydraulic or pneumatic feeding.
When the plates are thin and they do not allow the stopping of the centring action, you have to put mechanical
stopping devices that limit the stroke, in order to avoid the plate crumpling.
The speed of the feeding system is similar to the rotation speed of the machine. When the machine has variable
speed, in order to avoid problems of crawling or tearing, after the feeding you turn the pushing system loose,
against the opposite lateral roll. Then the machine has to slide the plate during the process.
LATERAL SUPPORT
The lateral support is an accessory used to hold
up the plate when you are bending the work
piece.
It is not a lifting device, then it cannot be used
to lift loads.
It is not a bending roll, then it cannot be used
for further closing of the work piece.
The correct use of the lateral support is to hold the plate, without pushing (the pressure you can obtain with an
hydraulic cylinder, also if it is deliberately limited, can be such to impress a further rolling of the plate). The
support can be supplied with one or more sliding rolls. Only one can and must lean on the plate, so do not insist
with the operating control to have the support of all the sliding rolls mounted on the side support.
The support might not be installed on the machine (for shipping purposes) and the installation by the end-user
must be done tightening tie rods and anchorage screws till reaching the values indicated on the picture. (If you
miss these values, use nominal tightening values for these screws according to the table in the next section).
Centring clamps
The 2-stages lateral support is also equipped with centring clamps (see picture above).
USE THE CENTRING CLAMPS ONLY FOR THE OPERATIONS DESCRIBED HERE UNDER
Any other use of this device might damage the machine and/or the device itself.
Once the ferrule is finished, its edges might be misaligned: before proceeding with the application of some
spots of welding, it is necessary to align the edges according to the following procedure:
- Bring the lower edge of the ferrule over the 2nd stage of the lateral support (i.e. not in touch with any
part of the machine)
- Lower the upper edge of the ferrule by lowering the central support, bringing the two edges at the
same height.
- Now, by means of the clamps, align the edges. Use the selectors on the control console (SA13-SA14)
according to the required clamp position.
- Proceed with the welding.
Before any welding operation, follow carefully the instructions in section 6.13.
FACCIN is not responsible for any damage to the machine occurred during the welding of the ferrule on the
rolls.
12.2 TECHNICAL DATA OF THE MACHINE
Model ............................................................................................................................... HAV 3193

Serial number .................................................................................................................. 14054816-4802
SIZE OF THE MACHINE

Length..........................................................................................................................mm 9.000
Width...........................................................................................................................mm 5.100
Height ..........................................................................................................................mm 4.200
Weight .........................................................................................................................Kg 161.000
ROLLS SIZE
Top roll diameter.........................................................................................................mm 950
Lateral rolls diameter ..................................................................................................mm 840
Max plate length..........................................................................................................mm 3.050
POWER SUPPLY
Three-phase voltage....................................................................................................V 440 Hz 60
Total power installed...................................................................................................Kw 75+75+4
GUARANTEED CAPACITIES
Maximum bending thickness (full length)............................................................ mm 150
Maximum prebending thickness (full length) ...................................................... mm 110
Ferrule diameter................................................................................................... mm 4.650
Material yield strength ....................................................................................N/mm2 260



Maximum bending thickness (half length)........................................................... mm 188

Maximum prebending thickness (half length) ..................................................... mm 138
 The machine performance limits depend on:

- The kind of material (mechanic characteristics, hardness, yield point, etc.)
- The diameter to obtain
- The plate width compared to rolls working width
 Plates whose width is less than ½ of the max length might damage the rolls surface and lead to cracks.
 The maximum capacities can be obtained after more rollings.
In order to find the equivalent capacity for different kind of material, please refer to the following chart where
you will find the coefficient value referred to mild steel (K=1)
Yield Strenght (N/mm2) Coefficient (S1/S2)

100 (Aluminum) 1,61
160 1,27
210 1,11
260 (Mild Steel) 1
300 0,93
350 (Stainless Steel) 0,86
400 0,8
450 0,76
500 (A-537) 0,72
550 0,68
600 0,66
650 0,63
700 0,61
750 0,59
800 0,57
850 0,55
900 0,54
950 0,52
For example:
“ What is the maximum prebending capacity on a machine that can prebend 3000x20 mm Mild Steel if I have to
prebend a plate with yield strength of 450 N/mm2?”
The coefficient to use in this case is 0,76

The equivalent prebending capacity is: 20x0,76=15,2mm.
This means that a 3000x20 prebending capacity machine (capacity referred to mild steel) can also prebend
3000x15,2 mm steel with 450N/mm2 yield strength.
If, instead of the yield strength you know the tensile strength only, then you can approximate the yield strength
to be 0,7xTensile strength value. (i.e. a material with 700 N/mm2 has a yield strength of approx. 700x0,7=490
N/mm2)
12.3 DRIVING TORQUE TABLES
Bolts and nuts classes according to UNI3740-nominal couples of tightening
Table 1
d  p S 4D 5D 6.9 8G 10K 12K

mm mm mm² Kgm Kgm Kgm Kgm Kgm Kgm
M8 0.10 1.25 31.9 0.68 0.91 1.75 2.1 2.9 3.5
0.14 0.84 1.1 2.2 2.6 3.6 4.3
M10 0.10 1.5 50.9 1.35 1.8 3.5 4.2 5.8 7
0.14 1.7 2.2 4.3 5.1 7.2 8,7
M12 0.10 1.75 74.3 2.4 3.1 6.1 7.2 10.1 12.1
0.14 2.9 3.9 7.5 8.9 12.5 15
M14 0.10 2 102 3.7 5 9.6 11.4 16 19.3
0.14 4.6 6.2 11.9 14.1 19.8 24
M16 0.10 2 141 5.7 7.6 14.7 17.4 24.5 29.5
0.14 7.1 9.5 18.2 21.5 30.5 36.5
M18 0.10 2.5 171 7.9 10.5 20.5 24 34 40.5
0.14 9.7 13 25 29.5 42 50
M20 0.10 2.5 220 11.1 14.8 28.5 34 47.5 57
0.14 13.8 18.8 35.5 42 59 71
M22 0.10 2.5 276 14.9 19.9 38.5 45.5 64 76.5
0.14 18.6 25 48 57 80 96
M24 0.10 3 317 19.1 25.5 49 58 82 98
0.14 23.5 31.5 61 72.5 102 122
(friction coefficient)=0.10 for cadmium and very lubricated nuts
(friction coefficient)=0.14 for lightly lubricated nuts (usual condition)
Table 2
DRIVING TORQUE FOR FITTINGS AND 4HEL – B4 RINGS

DRIVING TORQUE FOR CYLINDRICAL FITTINGS
Thread: Gas - Metric - UN/UNF inox and carbon
METAL ON METAL SEAL ELASTOMERIC SEAL
Metric Gas Torque Metric Torque Gas Torque Metric Torque UNI-UNF Torque
pipe Ø thread Nm thread Nm thread Nm thread Nm thread Nm
6L 1/8 20 10x1 20 1/8 20 10x1 20 7/16-20 20
8L 1/4 50 12x1,5 30 1/4 50 12x1,5 30 1/2-20 25
10L 1/4 50 14x1,5 50 1/4 50 14x1,5 55 1/2-20 25
12L 3/8 80 16x1,5 70 3/8 80 16x1,5 60 9/16-18 30
15L 1/2 150 18x1,5 90 1/2 100 18x1,5 80 3/4-16 50
18L 1/2 150 22x1,5 150 1/2 100 22x1,5 140 3/4-16 50
22L 3/4 200 26x1,5 210 3/4 200 26x1,5 200 1 1/16-12 95
28L 1 380 33x2 380 1 380 33x2 380 1 5/16-12 150
35L 1 1/4 600 42x2 550 1 1/4 500 42x2 500 1 5/8-12 200
42L 1 1/2 700 48x2 700 1 1/2 600 48x2 600 1 7/8-12 210
6S 1/4 60 12x1,5 45 1/4 60 12x1,5 45 1/2-20 35
8S 1/4 60 14x1,5 60 1/4 60 14x1,5 60 1/2-20 35
10S 3/8 100 16x1,5 90 3/8 90 16x1,5 80 9/16-18 50
12S 3/8 100 18x1,5 120 3/8 90 18x1,5 100 9/16-18 50
14S 1/2 170 20x1,5 170 1/2 140 20x1,5 140 3/4-16 70
16S 1/2 170 22x1,5 190 1/2 140 22x1,5 150 3/4-16 70
20S 3/4 320 27x2 320 3/4 200 27x2 200 1 1/16-12 170
25S 1 380 33x2 450 1 380 33x2 380 1 5/16-12 270
30S 1 1/4 600 42x2 600 1 1/4 510 42x2 500 1 5/8-12 290
38S 1 1/2 800 48x2 800 1 1/2 600 48x2 600 1 7/8-12 370
SHARP RING DRIVING TORQUE

DIN 3861 Cone for inox and carbon
Pipe Nut Manual Manual Machine Machine Note: The values shown in the Table are indicative, they have
thread Carb.Nm Inox Nm Carb.Kg Inox Kg been obtained through laboratory tests, and they may vary
6L 12x1,5 15 30 1200 1400 according to materials and tolerances of the used components.
The values expressed in Nm for the fittings driving torque
8L 14x1,5 35 55 1400 1700
represent the twisting moment necessary to execute the correct
10L 16x1,5 40 85 2000 2200 locking of the thread and obtain a perfectly hermetic connection.
12L 18x1,5 60 120 2100 2400 The values expressed in Nm for the driving torque on DIN 3861
15L 22x1,5 80 130 2400 3300 Cone represent the twisting moment necessary to execute a
18L 26x1,5 95 220 2500 3600 correct preassembly and raise an edge all around the pipe
22L 30x2 160 320 2600 3800 covering the 70% of the face of the sharp ring.
The values expressed in Kg represent the Kg of linear thrust
28L 36x2 250 500 3000 6900 required by the preassembly machine for the correct execution
35L 45x2 340 970 5500 10000 of the preassemblies and to raise an edge all around the pipe
42L 52x2 390 1110 6700 12500 covering the 70% of the face of the sharp ring.
6S 14x1,5 20 45 1200 1400 After having correctly executed the preassemblies and checked
8S 16x1,5 30 55 1400 1700 that all components are complying, connect the various parts
with a spanner until a certain strength is reached, then screw the
10S 18x1,5 50 90 2000 2200 nut for a further ¼ turn, spanner against spanner.
12S 20x1,5 80 105 2100 2400
14S 22x1,5 90 150 2400 3300
16S 24x1,5 105 180 2500 3600
20S 30x2 160 340 2600 6400
25S 36x2 240 530 5000 9300
30S 42x2 290 610 5500 10000
38S 52x2 390 850 6700 12500
Gearboxes screws
For screws Class 8.8 For screws Class 12.K
d T (Nm) d T (Nm)
M8 20 M8 35
M10 40 M10 70
M12 70 M12 110
M14 100 M14 180
M16 160 M16 270
M20 320 M20 520
M24 550 M24 900
M27 800 M27 1310
M30 1100 M30 1800
M33 1500 M33 2400
M36 1900 M36 3100
M39 2400 M39 4000
M42 3000 M42 5000

12.4 TECHNICAL DATA OF THE MAIN COMPONENTS
SIEMENS ELECTRONIC PROGRAMMABLE

CONTROLLER
CPU 313C
Plant without earth connection:

supply voltage 24Vdc with safe
electrical partition according to
VDE 0160 for AG.
N.B.: IN CASE OF MALFUNCTION

CHECK THE 2 Amp FUSE AND, IF
NECESSARY, REPLACE IT.
Environmental condition
TEMPERATURE
For horizontal installation 0 ... +60 °C
For vertical installation 0 ... +40 °C
10 ... 95% without condensation
RELATIVE HUMIDITY
(corresponding to RH 2 according to IEC 61131 part 2)
795 ... 1080 hPa (corresponding to a height between -1000 and
PRESSURE
+2000 m)
-SO2  0,5 ppm
HARMFUL SUBSTANCES - RH (relative humidity) 60%, without condensation)

- H2S  0,1 ppm (relative humidity  60%, without condensation)
Mechanical environmental conditions Permanent Accidental

Width 0.075 mm width 0.075mm
Frequency range in Hz: 10<f<58
Constant acceleration 0,5 g constant acceleration 1g
Frequency range in Hz: 58<f<150
WARNING: The incautious removal of the memory card can cause the loss of all the data of the machine and the
programs saved, therefore the memory card mustn't ABSOLUTELY be removed without the authorization of the
Technical Service FACCIN.
INSTALLING THE P.L.C. PROGRAMME FROM MICRO MEMORY CARD
1) Turn the machine off.
2) Take out the memory card from PLC pushing the button “A”.
3) Insert the new memory card containing the new programme for PLC.
4) Turn the machine on. The light “Stop” will turn on.
5) Turn the selector “B” on “Stop”.
6) Then turn selector “B” on “Run”. The light “Run” will start blinking and later it will remain on.
RECTILINEAR TRANSDUCER PC-M
MECHANICAL DIMENSIONS
TECNICAL DATA
Useful electrical stroke (C.E.U.) 275/300/375/400/450
500/600/750
Resolution Infinite
Tolerance on the resistance 20%
Recommended cursor current < 1A
Maximum cursor current 10 mA
Maximum applicable voltage 60V
Resistor thermal coefficient -200200 ppm/°C
Actual temperature coefficient < 1.5 ppm/°C
of the output voltage
Electrical isolation > 100 MOhm e 500V
Dielectric strength > 500Veff a 50Hz ELECTRICAL CONNECTIONS
Working temperature -30 ... +100°C
Displacement speed  5m/s
Displacement force  10 N
Case material Anodized aluminium
Nylon 66 GV 30
Control rod material Stainless steel AISI431
Fixing Self-aligning ball-joints
ELECTRICAL/MECHANICAL DATA
MODEL 275 300 375 400 450 500 600 750
Useful electrical stroke (C.E.U) +3/-0 mm 275 300 375 400 450 500 600 750
Theoretical electrical stroke (C.E.T.) 1 mm C.E.U. + 1 380 406 457 508 609 762
Resistance k 5 5 5 5 5 5 5 10
Independent linearity (entro la C.E.U.) % 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05
Dissipation at 40°C (0W a 120°C) W 3
Mechanical stroke (C.M.) mm C.E.U.+10 386 412 463 518 619 772
Case length (A) mm 411 436 512 538 589 644 745 898
Minimum distance between joints (C) mm 463 488 564 590 641 696 797 950
12.5 FOUNDATION DRAWING AND EMERGENCY DEVICES LAYOUT

12.6 ASSEMBLY DRAWING

12.7 HYDRAULIC DIAGRAM AND COMPONENTS

CODICE DESCRIZIONE Q.TÀ

POS.
CODE DESCRIZIONE Q.TY
SERBATOIO LT.1500
1 SER.150.090.000 1
TANK
LIVELLOSTATO LM2CTA.350 ELETTROTEC § 1"
3 920.052.106.350 1
LEVEL INDICATOR
TERMOMETRO A RESIST. PT100 3 FILI TR6
4 920.038.300 1
THERMOMETER
PRESSOSTATO 1 SOGLIA PMN2A-NA+PG
7 920.050.102.002 1
PRESSURE SWITCH
CARTUCCIA FILTRO RE.100.CD.P10 §130X205
8 910.065.130.205 1
FILTER CARTRIDGE
MOT.EL.280S KW75 4P B5 V1 IP55
10 810.075.420 2
ELECTRIC MOTOR
MOT.EL.112M KW4 2P B5 V1 IP55
11 810.004.220 1
ELECTRIC MOTOR
LANTERNA ACC.TO MOTORE GR.250/POM.GR.3,5
12 910.012.250.035C 2
COUPLING MOTOR/PUMP
GIUNTO ACC.TO MOTORE GR.280/POMPA GR.3,5
13 910.011.280.035C 2
JOINT MOTOR/PUMP
POMPA CC 63(HDP35)+43(HDP30)
14 P.4565.2 1
PUMP
POMPA CC 63(HDP35)+43(HDP30)+8(PL20)
15 P.4802.2 1
PUMP
POMPA A VITI GR 40-SMT16B- 150L-RF2
16 910.00V.040.150 1
PUMP
SCAMBIATORE ACQUA-OLIO SAB133-1105L4 OMT
17 920.058.130.001 1
HEAT EXCHANGER
MANOMETRO §63 0/250BAR FLANGIATO + §1/4
18 910.402.250.063 5
PRESSURE GAUGE
PRESA DI PRESSIONE 1/4" (MINIMESS)
19 910.400.002 6
CHECK COUPLING
VALVOLA UNIDIREZ. VU.3/4G - 5 BAR
20 910.031.756 1
NON-RETURN VALVE
VALVOLA UNIDIREZ. VU.1/2G
21 910.031.747 1
NON-RETURN VALVE
VALVOLA UNIDIREZ. VU.1" G
22 910.031.767 4
NON-RETURN VALVE
23 910.031.757 2
NON-RETURN VALVE
24 910.031.737 2
NON-RETURN VALVE
VALVOLA UNIDIREZ. VU.1"1/4G
25 910.031.777 1
NON-RETURN VALVE
VALVOLA UNIDIREZ. VU.3/8G - 5 BAR
26 910.031.736 1
NON-RETURN VALVE
TRASDUTT. PRESSIONE KS-N-E-E-B01M –V
29 920.036.004.4 2
PRESSURE TRANSDUCER
PRESSOSTATO 1 SOGLIA DG 35 20-350 BAR
30 920.050.102.350.H 2
PRESSURE SWITCH
VALV. DI COMMUTAZIONE VT 3/8G
31 910.031.039 1
SHUTTLE VALVE
SERBATOIO RISERVA ANTICAV. LT.36 LEP.5
32 SER.003.000.001 1
ANTICAVITATION TANK
VALV.DI MAX. 3/4G VMP ITALIA 250 BAR
34 910.031.456 4
MAX PRESSURE VALVE
VALVOLA OVERCENTER OVDA 480 SAE6000-112

35 910.031.587.001 1
OVERCENTER VALVE
MANOMETRO §160 0/400BAR FLANGIATO + §1/2
36 910.402.400.160 4
PRESSURE GAUGE
BLOCCO VALV. MONTATO DA 1-1/4 COMPOSTO:
40 910.030.070.H 2
VALVE BLOCK COMPOSED OF:
VALV.DI BLOCCO 3/4G DOPPIA PILOTATA
42 910.031.257 4
CHECK VALVE
VALV.DI MAX. 3/8G
44 910.031.437 3
MAX PRESSURE VALVE
VALV.RIDUTTRICE DI PRESSIONE DN6 VIA B
46 910.030.913 1
PRESSURE REDUCING VALVE
E.V. DN6 CENTRO D - DUPLOMATIC 1 SOLEN.
47 910.033.125.100 2
SOL. VALVE
VALV.DI MAX.MODUL.DN6 SINGOLA SU "P"
48 910.030.313 1
MAX PRESSURE VALVE
E.V. DN6 CENTRO J – DUPLOMATIC
49 910.033.155.100 6
SOL. VALVE
E.V. DN6 CENTRO H – DUPLOMATIC
50 910.033.135.100 1
SOL. VALVE
VALV.DI MAX.MODUL.DN6 DOPPIA - SU A+B
51 910.030.413 1
MAX PRESSURE VALVE
STROZZATORE 1/2" UNIDIREZ. – TOGNELLA
52 910.031.348 6
FLOW REGULATOR
VALV.DI BLOCCO 3/8G SINGOLA PILOTATA
53 910.031.139 1
CHECK VALVE
VALV.DI BLOCCO 1/2G DOPPIA PILOTATA
54 910.031.248 6
CHECK VALVE
VALV.DI MAX.MODUL.DN10 SINGOLA "P"
55 910.030.323 4
MAX PRESSURE VALVE
E.V. DN10 CENTRO H - DUPLOMATIC 1 SOLEN.
56 910.033.205.100 4
SOL. VALVE
VALVOLA LIMITATRICE DI PRESSIONE
58 PSL.000.000.001 2
PRESSURE CONTROL VALVE
MANOMETRO §63 0/250BAR ATTACCO RAD.1/4
64 910.401.250.063 1
PRESSURE GAUGE
MANOMETRO §63 /40 BAR ATTACCO RAD.1/4
65 910.401.040.063 1
PRESSURE GAUGE
12.8 ELECTRIC DIAGRAM AND COMPONENTS
(Enclosed, 45 sheets)
The specialists for Plate Rolls, Angle Rolls, Dished Ends
CE DECLARATION OF CONFORMITY
In accordance with Ann. IIA, Directive 2006/42/EC
Manufacturer: FACCIN S.r.l. –
Address: Via Dell’industria, 19 – 25010 Visano (Bs) Italy
3 rolls plate bending machine mod. HAV 3193

Machine:
Serial number : 14054816-4802
Year of
2015
manufacture:
The above mentioned machine conforms to:
Document N° Title Issuing date
2006/42/EC Machinery Directive 17.05.2006

The machine is not assimilated to the equipments included in the list in the All.
IV of the Machinery Directive 2006/42/CE.
The machine conforms to the fundamental requirements indicated on the
Additional
Machinery Directive 2006/42/CE and its later amendments.
information:
The CE mark is affixed to the machine.
Besides, the machine complies with the following provisions:
- Directive 2004/108/CE on Electromagnetic Compatibility
The person authorized for the constitution of the Technical File is Mr. Walter Faccin – Via
Dell’Industria 19 – 25010 Visano (BS) –Italy.
Issuing place and VISANO (Bs) ITALY, 04.02.2015

date:
Name, function : Walter FACCIN Signature:

President
Faccin S.r.l. - Via dell’Industria, 19 – 25010 Visano (BS) Italy – tel. 0039 030 9958735 r.a. fax 0039 030 9958771
Capitale sociale € 500.000 i.v. – REA: 217020 - cod. fisc. 00897820171 - part. iva 00586330987
e-mail: info@faccin.com - web: www.faccin.com

DECLARATION ON THE NOISE LEVEL
(Directive 2006/42/CE)
MANUFACTURER
FACCIN s.r.l.
Via Dell’industria, 19 - 25010 Visano (Bs) Italia
MACHINE
3 Rolls hydraulic plate bending machine mod. HAV 3193

Serial Number: 14054816-4802
The undersigned manufacturer FACCIN s.r.l. declares that the noise level of the machine described in the
attached sheets, was tested by means of the instrument CEL-231 code n° 0641227, at a distance of one meter
from the theoretical surface of the machine and at a height of 1,60 m from the floor, in compliance with the
recommendation ISO/DIS 230-5, achieving the following result:
Idle functioning (without working load)

RESULTANT NOISE LEVEL INTO THE WORKING SITE OF OPERATOR: leq(A)=71 dB(A)
Normal functioning (bending of a plate whose features match the rated performances quoted on the plate and
in the manual):
RESULTANT NOISE LEVEL INTO THE WORKING SITE OF THE OPERATOR: Leq(A)=78 dB(A)
Visano, 04.02.2015 Faccin s.r.l.
Owner: WALTER FACCIN
Faccin S.r.l. - Via dell’Industria, 19 – 25010 Visano (BS) Italy – tel. 0039 030 9958735 r.a. fax 0039 030 9958771
Capitale sociale € 500.000 i.v. – REA: 217020 - cod. fisc. 00897820171 - part. iva 00586330987
e-mail: info@faccin.com - web: www.faccin.com

Instructions for Use 3 Roll Bending Machine

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Instructions for Use 3 Roll Bending Machine

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INSTRUCTIONS FOR USE

3 Rolls bending machine

CONTENT OF THE MANUAL

The information on the CE plate is:

The machine can be used only by one operator!

1.1 FONTS AND DEFINITIONS

2 LIFTING AND TRANSPORT

Lifting/transport must be carried out exclusively with crane or gantry-crane.

Lifting a load is always a dangerous operation: therefore, it has to be performed by qualified

2.3.1 HANDLING OF LOAD-BEARING CRATES OR CONTAINER

Lifting in narrow room

Lifting in large room

Lifting with telescopic

2.3.2 HANDLING OF NON LOAD-BEARING CRATES

2.3.3 MACHINE LAODING / UNLOADING

Remove the dust repelling film.

3 PROCEDURE FOR INSTALLATION

3.1 PLACEMENT OF THE MACHINE

Verify that the following conditions are satisfied:

It is absolutely forbidden to use the machine without its proper covering.

For a correct positioning and levelling of the machine, proceed as follows:

1) Open the hydraulic release.

3.4 ELECTRICAL CONNECTION

The electrical connection must be carried out by qualified personnel.

MACHINE BEING INSTALLED!

3.5 INSTALLATION OF THE SAFETY DEVICES

1 = pipe for the water inlet

4.1.1 Limit switches function

4.2 CONTROL OF THE ELECTRICAL CONNECTIONS

This operation must be carried out by qualified personnel.

Fig. 1 – parts of the machine

After switching the machine on, the following page appears:

The function of the buttons is the following:

This page also shows the pressure of cylinders and pumps.

ALARMS AND MESSAGES

OIL FILTER DIRTY PRESSURE

Oil level is low. Restore the correct

6 Error FRONTAL LEFT TRANSDUCER Test the functionality of the

7 Error REAR LEFT TRANSDUCER See nr. 6

The oil temperature is too high. Turn

The following sections explain how to:

在啟動機器 HAV 之前，需要檢查所有開關、選擇器和操縱桿是否正常工作。

Stage 1 Stage 2 注意：在階段 2 或 3 期

In order to execute the circular ferrule, follow the underlisted steps:

厚度大於機器額定容量的 75％ (3/4) 的預彎曲板

There are 2 potentiometers:

錐形彎曲通過 Siemens 面板。觸碰面板上的 符號，您將到達以下頁面：

觸碰主頁時會出現數字鍵盤。數字編號後，觸摸箭頭確認， 然後觸摸 ESC 返回自動模式頁面。

CONE BENDING CAPACITY:

Pressing method : Max. conical thickness = 100% x nominal prebending thickness.

In order to make the conical bending correctly, operate as follows:

對每個發電機線重複步驟 6-7-8，直到達到板的中心。 然後將板移動到另一端，並重複所有從 2 到 8 的

1) 把中央捲軸用上去直到看到 H2 燈（OK 打開）

2) 通過按鈕 SB8 打開釋放。.

4) 通過按鈕 SB7 關閉釋放。

CAUSE POSSIBLE SOLUTION

7.2 PINION DEFECT

CAUSE POSSIBLE SOLUTION

7.3 BARREL DEFECT

CAUSE POSSIBLE SOLUTION

If you have to bend another similar plate, it is

7.4 IRREGULAR EDGE

錐形彎曲通過 Siemens 面板。觸碰面板上的符號，您將到達以下頁面：

觸碰主頁時會出現數字鍵盤。數字編號後，觸摸箭頭確認，然後觸摸 ESC 返回自動模式頁面。

對每個發電機線重複步驟 6-7-8，直到達到板的中心。然後將板移動到另一端，並重複所有從 2 到 8 的

9. 檢查柔性軟管的擰緊第一個 50 小時的運

齒輪箱液壓單元 (過濾 10 ) 潤滑脂廠

當需要進行維護時，該機器將為壓力讀數準備一些點。機器交付給客戶兩個壓力表; 根據壓力使用適當