AL REYAMI

A
ELECTROMECHANICAL

METHOD OF STATEMENT
MECHANICAL
WORKS

2009

DUBAI
 CONTENTS

M - 01 Method of Statement Under ground drainage

M - 02 Method of Statement Installation of high level drainage

M - 03 Method of Statement Installation of water supply line at

High level

M - 04 Method of Statement Installation of water supply line at

High level

M – 05 Method of Statement Installation of Ducting

M - 06 Method of Statement Installation of copper piping for

FAHU

M – 07 Method of Statement Installation of copper piping for

Decorative unit

M - 08 Method of Statement Installation of Booster pump

M - 09 Method of Statement Installation of Transfer pump

M - 10 Method of Statement Installation of Submersible pump

M - 11 Method of Statement Installation of Fire pump

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 METHOD STATEMENT – M 01

UNDER GROUND DRAINAGE PIPE WORK

1.0 Purpose
To define the method of installation of underground pipe work.

2.0 Scope
This method is applicable for drainage pipe work below ground.

3.0 Method

3.1 Preparation Work

3.1.1 Check the trench route to be made to ensure that the pipes
to be installed are as indicated on approved construction
drawings.

3.1.2 Check the materials to be used are as per the approved

make.

3.1.3 Levelling of ground before excavation to be done by the

main contractor.

3.1.4 Excavate the trench as per the route marked on approved

drawing. The trench bed must be compacted smooth and
must be free from foreign particles

3.1.5 Check whether the inside portion of pipe is properly cleaned

before installation / fit up.

3.1.6 Place concrete blocks at standard distance to support the

pipes.

3.1.7 Lay the pipes as per the invert levels & slope mentioned in
the approved layout with proper supports, using the water
level & measuring tape with respect to the benchmark level.

3.1.8 Inspection of pipe work and levels to be checked.

3.1.9 Tangent Glue is applied on the pipe after cleaning it and

abrading the surface to roughness using sand paper and left
for few minutes to dry it.

3.1.10 Inspect the pipe work for leakage by gravity leakage test.
(by Consultant)

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 3.1.11 Make bedding up to the bottom level of the pipe with aggregate and
compact properly.

3.1.12 Cover the pipe (up to top level) with aggregate as per the
standards.

4.0 Reference documents

4.1 Approved shop drawings.

5.0 Inspection and Measuring Equipment Used

5.1 Spirit level.

5.2 Water level.
5.3 Measuring tape

6.0 Safety

6.1.1 Safety equipment (example Hard hats, Safety shoes, Coverall gloves,
Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT –M 02

INSTALLATION OF PIPE WORK AT HIGH LEVEL ( DRAINAGE )

1.0 Purpose
This method of statement is to define the installation of Pipe work at high level.

2.0 Scope
This method of statement is applicable for installation of Pipe works at high level
for drainage pipe works.

3.0 Installation Procedure

3.1.1 Installation of pipes

3.1.2 Mark out the location of hanger thread rods for pipe installation
as per the approved construction drawing.

3.1.3 Drill the marked position for hangers and supports by using the drill bit
of appropriate size.

3.1.4 Fix the unfix anchor at drilled position by gentle and uniformly
hammering.

3.1.5 Fix the threaded rod of 6mm diameter appropriate size & length in the
anchor by twisting by turning.

3.1.6 After fixing the threaded rod, insert a 6mm diameter washer of
appropriate size in to the rod.

3.1.7 Finally fix the washer near to the slab by tightening a nut over it, this
will improve the strength and load bearing capacity of threaded rod.

3.1.8 After cutting the pipes in the required length, both ends should be
chamfered properly to remove the unevenness and surface is made
rough using sand paper for length of 3 cm (approx) for good adhesive
surface preperations.

3.1.9 Install the pipe in position as per the approved layout and make the
end connection of pipes as standard specification for each service.

3.1.10 After completion of pipe end connection, fix / tight the support clamps
properly to make the pipe straight and level as per the layout.

3.1.11 Check the levels of pipe work with spirit levels and measuring tape.
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 3.1.12 Pressure test and final inspection of the pipe work (by Consultant) as
per the testing philosophy ref.

4.0 Reference Documents

4.1 Shop Drawings

5.0 Inspection and Measuring Equipment Used

5.1 Pressure gauge

5.2 Level gauge / Spirit level.
5.3 Measuring tape

6.0 Equipment Required

6.1 Electric Drill Machine

6.2 Grinder
6.3 Electric Cutting Machine
6.4 Pressure test pump.

7.0 Safety

Safety equipment (example Hard hats, Safety shoes, Coverall Gloves,

Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT –M 03

INSTALLATION OF PIPE WORK AT HIGH LEVEL ( WATER SUPPLY)

3.0 Purpose
This method of statement is to define the installation of Pipe work at high level.

4.0 Scope
This method of statement is applicable for installation of Pipe works at high level
for water supply pipe works.

3.0 Installation Procedure

3.1.1 Installation of pipes

3.1.13 Mark out the location of hanger thread rods for pipe installation
as per the approved construction drawing.

3.1.14 Drill the marked position for hangers and supports by using the drill bit
of appropriate size.

3.1.15 Fix the unfix anchor at drilled position by gentle and uniformly
hammering.

3.1.16 Fix the threaded rod of 6mm diameter appropriate size & length in the
anchor by twisting by turning.

3.1.17 After fixing the threaded rod, insert a 6mm diameter washer of
appropriate size in to the rod.

3.1.18 Finally fix the washer near to the slab by tightening a nut over it, this
will improve the strength and load bearing capacity of threaded rod.

3.1.19 After cutting the pipes in the required length, both ends should be
chamfered properly to remove the unevenness and surface is made
rough using sand paper for length of 3 cm (approx) for good adhesive
surface preparations.

3.1.20 Install the pipe in position as per the approved layout and make the
end connection of pipes as standard specification for each service.

3.1.21 After completion of pipe end connection, fix / tight the support clamps
properly to make the pipe straight and level as per the layout.

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 3.1.22 Check the levels of pipe work with spirit levels and measuring tape.

3.1.23 Flow and Leakage test and final inspection of the pipe work (by
Consultant) as per the testing philosophy ref.

4.0 Reference Documents

4.1 Shop Drawings

5.0 Inspection and Measuring Equipment Used

5.1 Pressure gauge

5.2 Level gauge / Spirit level.
5.3 Measuring tape

6.0 Equipment Required

6.1 Electric Drill Machine

6.2 Grinder
6.3 Electric Cutting Machine
6.4 Pressure test pump.

8.0 Safety

Safety equipment (example Hard hats, Safety shoes, Coverall Gloves,

Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT –M 04

INSTALLATION OF PIPE WORK AT HIGH LEVEL ( FIRE FIGHTING)

5.0 Purpose
This method of statement is to define the installation of Pipe work at high level.

6.0 Scope
This method of statement is applicable for installation of Pipe works at high level
for fire fighting pipe works.

3.0 Installation Procedure

3.1 Installation of pipes

3.1.2 Mark out the location of hanger thread rods for pipe installation
as per the approved construction drawing.

3.1.3 Drill the marked position for hangers and supports by using the drill bit
of appropriate size.

3.1.4 Fix the unfix anchor at drilled position by gentle and uniformly
hammering.

3.1.5 Fix the threaded rod of 6mm diameter appropriate size & length in the
anchor by twisting by turning.

3.1.6 After fixing the threaded rod, insert a 6mm diameter washer of
appropriate size in to the rod.

3.1.7 Finally fix the washer near to the slab by tightening a nut over it, this
will improve the strength and load bearing capacity of threaded rod.

3.1.8 After cutting the pipes to the required length, if the diameter of the pipe
is less than 2.5 inch both ends should be threaded by using a
threading machine and for pipe diameter above 2.5 inch the pipes are
groove cut to the required depth as per the installation specification.

3.1.9 The pipes are connected to each other using a grooved coupler
as per the standard pipe installation procedure.

3.1.10 After completion of pipe end connection, fix / tight the support clamps
properly to make the pipe straight and level as per the layout.
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 3.1.11 Check the levels of pipe work with spirit levels and measuring tape.

3.1.12 Flow and Leakage test and final inspection of the pipe work (by
Consultant) as per the testing philosophy ref.

4.0 Reference Documents

4.1 Shop Drawings

5.0 Inspection and Measuring Equipment Used

5.1 Pressure gauge

5.2 Level gauge / Spirit level.
5.3 Measuring tape

6.0 Equipment Required

6.1 Electric Drill Machine

6.2 Threading Machine
6.3 Electric Cutting Machine
6.4 Pressure test pump.
6.5 Grooving Machine

9.0 Safety

Safety equipment (example Hard hats, Safety shoes, Coverall Gloves,

Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT M - 05

INSTALLATION OF DUCTING

1.0 Purpose
To define the method of installation of Ducting.

2.0 Scope
This method is applicable for Ducting.

3.0 Installation Procedure

3.1 Installation procedure

3.1.1 Fabrication of ductwork will be as per DW142/ASHRAE

Standard , using pre-insulated material of applied make.

3.1.2 Mark out the location of hanger thread rods for duct installation as
per the approved construction drawing.

3.1.3 Drill the marked position for hangers and supports by using the drill
bit of appropriate size.

3.1.4 Fix the unfix anchor at drilled position by gentle and uniform
hammering.

3.1.5 Fix the threaded rod of 6mm diameter & length in the anchor by
twisting.

3.1.6 After fixing the threaded rod of 6mm diameter, insert a washer of
appropriate size in to the rod.

3.1.7 Finally fix the washer near to the slab by tightening a nut over it,
this will improve the strength and load bearing capacity of threaded
rod.

3.1.8 Fix all the duct pieces from the mouth of the unit

3.1.9 Joint all the ducts using flanges or cleats and corners.

3.1.10 Install the VCD’s as per the approved drawings.

3.1.11 Insulate the ducts using Fibre Glass wool if it is a GI duct.

3.1.12 Dip the canvas cloths in Foster and fostering all the ducts in case of
GI duct
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4.0 Inspection and Measuring Equipment Used

4.1 Measuring tape, Sheet cutter, and adjuster.

5.0 Safety

5.1.1 Safety equipment (example Hard hats, Safety shoes, Coverall gloves,
Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT M - 06

INSTALLATION OF COPPER PIPPING FOR FAHU

1.0 Purpose
To define the method of installation of Copper piping

2.0 Scope
This method is applicable for installation of Copper piping and DX-AHU.

3.0 Method

3.1 Check the plinth for AHU is of required size.

3.2 Mark out the exact location of AHU Units on plinth.

3.3 Fix the Vibration isolators (RIBBED RUBBER PADS) for AHU on
Plinth.

3.4 Place the AHU on the Vibration isolator.

3.5 Hang the condenser unit with proper supports

3.6 Install the Copper pipes from AHU to Condenser Units as per the
approved layout using flare nuts as brazing as per the unit specification
and manufacturers recommendation.

3.7 Expansion valve, sight glass Dryer and filter are installed on liquid line

3.8 Control valve and sight glass are installed on suction line.

3.8 Braze the joints as per the standard specification

3.9 Pressure testing and flushing to be carried out prior to vacuum suction.

3.10 Vacuuming to be carried out using vacuum pump.

3.11 R-22 gas to be charged referring to charging chart as per the

manufacturer’s recommendation.

3.12 Insulation is wrapped around the copper piping and further wrapped with
6oz cloth and Childers.

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4.0 Reference documents

4.1 Approved Drawings.

5.0 Inspection and Measuring Equipment Used

4.2 Pressure Gauge, Brazing set, pipe cutter and pipe bender.

6.0 Safety

6.1 Safety equipment (example Hard hats, Safety shoes, Coverall,

gloves, Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT M - 07

INSTALLATION OF COPPER PIPPING FOR DECORATIVE UNIT

1.0 Purpose
To define the method of installation of Copper piping

2.0 Scope
This method is applicable for installation of Copper piping for decorative wall
mounted unit.

3.0 Method

3.1 Check the plinth for the outdoor unit is of required size.

3.2 Mark out the exact location of outdoor Units on plinth.

3.3 Fix the Vibration isolators (RIBBED RUBBER PADS) for outdoor on
Plinth..

3.4 Place the outdoor unit on the Vibration isolator.

3.5 Hang the indoor unit with proper supports

3.6 Install the Copper pipes from the Condenser Units as per the
approved layout using flare nuts and brazing as per the unit
specification and manufacturers recommendation.

3.7 Braze the joints as per the standard specification

3.8 Pressure testing and flushing to be carried out prior to vacuum suction.

3.9 Vacuuming to be carried out using vacuum pump.

3.10 R-22 gas to be charged referring to charging chart as per the

Manufacturers recomendation

3.13 Insulation is wrapped around the copper piping and further wrapped with
6oz cloth and Childers.

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4.0 Reference documents

4.1 Approved Drawings.

5.0 Inspection and Measuring Equipment Used

4.3 Pressure Gauge, Brazing set, pipe cutter and pipe bender.

6.0 Safety

6.1 Safety equipment (example Hard hats, Safety shoes, Coverall,

gloves, Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT M - 08

INSTALLATION OF BOOSTER PUMP

1.0 Purpose
To define the method of installation of Booster pump

2.0 Scope
This method is applicable for installation of Booster pump.

3.0 Method

3.1 Check the plinth for the Booster pump is of required size.

3.2 Booster pump installation works shall be carried out in accordance

with the specification.
3.3 Fixing position shall be marked out on the concrete base.
3.4 Rubber pad shall be laid before fixing the pump.
3.5 Pump installation shall be completed according to the manufactures
recommendation.
3.6. The size of the suction pipe shall be as per manufactures
.recommendation
3.7 Discharge side shall be connected to the water supply network of the
building through pressure gauge and isolating valve
3.8 The suction & discharge side of the Pump shall be connected to flexible
connector
3.9 Anti-vibration pad shall be fixed to the pump

4.0 Reference documents

4.1 Approved Drawings.

4.2 Approved Material Submittal.

5.0 Inspection and Measuring Equipment Used

4.4 Pressure Gauge, Measuring tape, Spirit level.

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6.0 Safety

6.1Safety equipment (example Hard hats, Safety shoes, Coverall,

Gloves, Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT M - 09

INSTALLATION OF TRANSFER PUMP

1.0 Purpose
To define the method of installation of Transfer pump

2.0 Scope
This method is applicable for installation of transfer pump.

3.0 Method

3.1 Check the plinth for the transfer pump is of required size.

3.2 Transfer pump installation works shall be carried out in accordance

with the specification.
3.3 Fixing position shall be marked out on the concrete base.
3.4 Rubber pad shall be laid before fixing the pump.
3.5 Pump installation shall be completed according to the manufactures
recommendation.
3.6 The suction side of the pump shall be connected to foot valve and
. Isolating valve with suction pipe. The size of the suction pipe shall be as
per manufactures recommendation.
3.7 Discharge side shall be connected to the water supply network of the
building through pressure gauge and isolating valve
3.8 The suction & discharge side of the Pump shall be connected to flexible
connector
3.9 Anti-vibration pad shall be fixed to the pump

4.0 Reference documents

4.1 Approved Drawings.

4.2 Approved Material Submittal.

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5.0 Inspection and Measuring Equipment Used

4.5 Pressure Gauge, Measuring tape, Spirit level.

6.0 Safety

6.1Safety equipment (example Hard hats, Safety shoes, Coverall,

Gloves, Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT M - 10

INSTALLATION OF SUBMERSIBLE PUMP

1.0 Purpose
To define the method of installation of submersible pump

2.0 Scope
This method is applicable for installation of submersible pump.

3.0 Method

3.1 Check the support for the submersible pump is of proper size.

3.2 Submersible pump installation works shall be carried out in

accordance with the specification.
3.3 Fixing position shall be marked out on the manhole wall.
3.4 Pump installation shall be completed according to the manufactures
recommendation.
3.5 The suction side of the pump shall be connected with alarm switch,
Float valve and isolating valve. The pipe size to be as per the pump
Manufacturer’s recommendation.
3.6 Discharge side shall be connected through the pressure chamber
To the adjacent manhole

4.0 Reference documents

4.1 Approved Drawings.

4.2 Approved Material Submittal.

5.0 Inspection and Measuring Equipment Used

4.6 Pressure Gauge, Measuring tape, Spirit level.

6.0 Safety

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6.1Safety equipment (example Hard hats, Safety shoes, Coverall,
Gloves, Goggles when necessary etc) to be worn all the times.

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 METHOD STATEMENT –M 11

INSTALLATION OF FIRE HOSE REEL PUMP

1.0 Purpose
To define the method of installation and operation of fire hose reel pump.

2.0 Scope
This method is applicable for installation and operation of fire hose reel pump.

3.0 Method

3.1 Check the foundation is ready as indicated on approved

Construction drawing.

3.2 Check the level of suction pipe line is to be below the level of
pump(suction header)

3.3 Check whether the required piping and valves are installed properly

3.4 Make sure that electrical panel for the pump is given correct power
supply with protection.

3.5 Load the pump on a strong foundation. Use the expansion bolts to the
base frame to the concrete foundation. The surface of the foundation
should be smooth and level. Ensure easy access to the unit from all sides
for maintenance and services.

3.6 Pump set is accurately aligned in the factory before dispatch. However it is
essential to recheck the alignment at site after fixing pump set on the site.

3.7 The pump set should be located near to the suction reservoir.

3.8 Fix the gate valves non return valves vibration protected flexible connector
etc and suction discharge manifolds as shown on the dawning.

3.9 Connect the suction and discharge line to the manifold .check whether all
joints are straight.

3.10 Fix the pressure switch and pressure gauge on the discharge header.

3.11 Fill the water in the pump and suction line through the priming valve and
remove all the air blocks.

3.12 Interconnecting wiring between the panel and motor diesel engine
pressure switches float switches for dry run protection etc should be done.
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 Panel, motors pressure switches and float switches must be grounded
with suitable wires.

3.13 Do the wiring from electrical supply source to the pump control panel.

3.14 Do the necessary piping between the fuel tank and diesel tank.

3.15 After installation has been completed an operational test has to be

conducted to ensure the proper operation of the pump set.

3.16 Keep starting point of electrical pump slightly higher than the starting point
of diesel pump. Keep starting point of jockey pump is slightly higher than
starting point of electrical pump.

4.0 Reference documents

4.1 Approved Drawings.

5.0 Inspection and Measuring Equipment Used

5.1 Pressure Gauge.

5.2 Spirit level.
5.3 Mulitimeter

6.0 Safety

6.1 Safety equipment (example Hard hats, Safety shoes, Coverall gloves,
Goggles when necessary etc) to be worn all the times.

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