Beruflich Dokumente
Kultur Dokumente
FAKULTAS TEKNIK
YOGYAKARTA
2019
DAFTAR PUSTAKA
Chapter 1 ..................................................................................................................... 4
1. Background .......................................................................................................... 4
Chapter 2 ..................................................................................................................... 8
2.3.1 Case Study :Gold Refining in The Perth Mint, Australia ........................ 12
DAFTAR TABEL
2. Gosowong, Halmahera
Mining activities at Gosowong itself are managed by state-owned companies under
the auspices of PT. Aneka Tambang in collaboration with Newcrest. since the mine was
first opened, it is estimated that there have been around 20 million ounces of gold ore
removed from the bowels of the earth.
2. Gravity Concentration
Gravity concentration processes rely on the principal that gold contained within
an ore body is higher in specific gravity than the host rocks that contain the gold.
Elemental gold has a specific gravity of 19.3, and typical ore has a specific gravity of
about 2.6. All gravity concentration devices create movement between the gold and
host rock particles in a manner to separate the heavy pieces from the lighter pieces of
material.
3. Flotation
The flotation process consists of producing a mineral concentrate through the
use of chemical conditioning agents followed by intense agitation and air sparging of
the agitated ore slurry to produce a mineral rich foam concentrate.
4. Cyanide Process
It is the most common used process for gold extraction. This process involves
the dissolution of gold (and of any silver present in soluble form) from the ground ore
in a dilute cyanide solution (usually NaCN or KCN) in the presence of lime and oxygen.
5. Heap Leaching
Heap leaching was introduced in the 1970’s as a means to drastically reduce
gold recovery costs. Heap leaching involves placing crushed or run of mine ore in a
pile built upon an impervious liner. Cyanide solution is distributed across the top of the
pile and the solution percolates down through the pile and leaches out the gold. The
gold laden pregnant solution drains out from the bottom of the pile and is collected for
gold recovery by either carbon adsorption or zinc precipitation. The barren solution is
then recycled to the pile.
2. Crushing
The primary crushers - two Stamlers and a jaw crusher - located at the mine
site, receive ore and waste at separate times. They break the larger rocks down to a size
suitable for transport on the conveyor.
3. Transport
A rubber belted conveyor transports the ore and waste rock to the mill and waste
disposal area. Large electromagnets remove any steel debris excavated from the old
workings.
7. Bullion Production
The loaded cathodes are rinsed to yield a gold and silver bearing sludge which
is dried, mixed with fluxes and put into the furnace. After several hours the molten
material is poured into a cascade of moulds producing bars of doré bullion.
8. Water Treatment
Some water from dewatering the mine, from the embankment underdrains and
decantation from the tailings pond is recycled for use in the grinding circuit. Excess
water is pumped to the Water Treatment Plant and treated to the required standards
before discharge into the river.
9. Tailings Disposal
Waste rock from the mine is used to build the embankment structures. The
embankment retains the tailings slurry in a pond where solids settle and compact. Water
is decanted off and used in the process plant or treated before it is discharged.
The two gold refining methods most commonly employed to derive pure gold
are : the Miller process and the Wohlwill process.
1. The Miller process uses gaseous chlorine to extract impurities when gold is at
melting point; impurities separate into a layer on the surface of the molten purified
gold. The Miller process is rapid and simple, but it produces gold of only about
99.5 percent purity.
2. The Wohlwill process increases purity to about 99.99 percent by electrolysis. In
this process, a casting of impure gold is lowered into an electrolyte solution of
hydrochloric acid and gold chloride. Under the influence of an electric current, the
gold migrates to a negatively charged electrode (cathode), where it is restored to a
highly pure metallic state, leaving the impurities as a separate solution or residue.
The diagram below gives an overview of the key processes involved in the refining
of gold and silver. Please note that this is highly simplified and does not detail the many
sub-processes involved within each key process, the chemical inputs involved in each
process, as well how the waste outputs from each process are handled.
Figure 3 Metal Refining Process
Gold mines process ore using various techniques to produce an alloy composed
primarily of gold and silver, which is called a dore bar. The composition of dore can
vary significantly between mines, but generally the gold dore bars the Perth Mint
processes are composed of between 70-80% gold and 10-15% silver.
Dore bars are first weighed and melted to ensure the metal is homogenous, that
is, that there are no pockets of high or low purity within the bar. A sample is taken from
this melted dore and assayed to determine the exact amount of gold and silver present.
The miner then receives an outturn, which is a statement indicating the weight of the
dore bar, the percentage of gold and silver in the bar, and from these two, a calculated
amount of pure gold and silver. Miners will then either sell this pure gold and silver for
cash, or request a loco swap. The dore bar then becomes the property of the refiner.
The dore bar first goes through a chlorine refining process, also known as the
Miller process. This involves bubbling chlorine gas through the molten dore metal in
which the silver (and most other metals) react with the chlorine to form silver chloride
as a slag on top. This process produces gold to a purity of 99.5%, which is usually cast
directly into odd weight 400oz bars used in the wholesale markets.
The key output of the chlorine refining process is silver chloride, which enters
a silver leaching process to remove the base metals. The silver chloride is then reduced
to metallic silver and is then refined by electrolysis. If there is demand in the market
for a higher purity gold, then the 99.5% pure gold from the chlorine refining process is
cast into anodes to be used in the electrolytic refining process, also known as the
Wohlwill process. The anodes are placed into a bath of hydrochloric acid and an
electric current is passed through it, which causes the gold to dissolve and then deposit
on a cathode at purity of 99.99%.
The resulting cathodes are melted, granulated and the then granules are used to
measure out exact weights of gold for casting into bar sizes from kilo (32.15 ounces)
down to half ounce.
2.4. Gold derivative product
2.4.1 Gold as Electroplating
It is one of the processes of coating solid materials with metal layers using
electric current through an electrolyte solution. The basic principle of electroplating is
the placement of coating metal ions on the substrate which will be coated with the
substrate through the electrolysis method, which is to decompose the chemical
compounds in an electrolyte solution by flowing direct current. Electric current flowing
in the solution causes a chemical reaction, namely the decomposition reaction of ions
in solution. Positive ions will move to the cathode and negative ions will move towards
the anode so that the substrate occurs. Anode is an electrode that produces electrons,
while the cathode electrode that receives electrons is the place of deposition during the
electroplating process.The gold electroplating process is carried out through several
stages, including:
Metal
Product
1) Fat removal
Purpose: clean metal from fat using a solvent.
The fat attached to the surface of the gold makes the coating difficult to stick to the surface
so that the product is striped during coating (electroplating). Fat removal can use a solvent
in the form of benzene. Then rinse with water to clean the fat and the rest of the solvent.
2) Descalling
Objective: further metal cleaning using a sodium carbonate base solution.
Then rinsing is done.
3) Acidification
Purpose: acidification or stripping aims to remove crust or rust from metal.
Acidification uses a solution of sulfuric acid or hydrochloric acid.
4) Electroplating
The working principle of electroplating is to provide a potential difference
between the gold plate (anode) and the ring (cathode) by connecting with the
battery in an electrolyte solution, namely gold chloride.When the current flows,
there will be a chemical reaction in the system. A positive ion in an electrolyte
solution (Au3 +) will move closer to the negative pole (cathode) and negative ions
in the electrolyte solution (Cl3-) will move closer to the positive pole (anode).
Oxidation reactions occur in the anode where the gold plate will release
electrons and the reduction reaction occurs at the cathode where the ring will
receive electrons.
After arriving at the ring, Au3 + receives electrons through an electric current
from the gold plate so that it becomes neutral and attaches to the ring. The
thickness of the gold or gold alloy layer ranges from 0,000.002 - 5 ", the coating
time is 5-30 seconds.
Outer space Gold-coated visors help protect astronauts' eyes from dangerous rays
in space. Gold is also used on various surfaces of spacecraft, including the windshields
of jets, as well as modules and space stations because of its high resistance to solar
radiation. Back on earth, city buildings like the Royal Bank Plaza in Toronto, also
benefit from gold's reflective properties. Its 14,000 windows are coated with a thin
layer of 24 carat gold – around 2,500 ounces – to reflect light and reduce power bills.
In Aerospace technology using gold raw materials, the application of gold coatings is one
of them to control temperature in space and gold has become the material of choice for a variety
of uses of temperature control. Heat is transferred without working fluid, only by conduction
or radiation. The use of working fluid involves a pipe, for circulation and radiator facilities. In
this technology as much as possible is avoided to minimize the weight or complexity of the
system, or because of the risk of any system failure that has a moving component. To control
radiation energy in space, US. The engineering team decided to use stable inorganic coatings.
This approach is called "passive temperature control" and in the layers the gold has a unique
utility. The peak radiation wavelengths from various sources depend on temperature, objects
at high enough temperatures (eg 800 ° C to 1000 ° C) have peak radiation in the infrared short
wavelength region (from one to 15 microns).
In addition, gold in aerospace is useful for coating the glass layer of astronaut helmets using
a method for deposition of gold in both metal and non-metallic surfaces, by spraying an
aqueous solution of gold salt mixed with aliphatic amines so that metal and non-metallic
surfaces reduce solution containing hydrazine and adherent layers of metal produced. In
making astronaut glass helmets, the thickness that has been measured using a thin layer of gold
on the glass is around 1000 Angstroms (0.000004 inches). about two grams of gold (worth
around $ 2.50) is needed to cover one square meter with a layer of 1000 A in thickness, in this
manufacturing process it takes a cost of $ 84.50 if it is assumed that the current gold price is $
42. for glass helmets astronauts have been used in military aviation for about a decade. In its
application, the reflective layer doubles its purpose as an additional optical layer to reduce glare
from sunlight and capture enough light.