Ovation DCS components

MUKESH KUMAR
MGR(C&I-O&M)

PWS_002821 [7]
Ovation Components
 Network
 Controller
 Input / Output Modules
 Relational Database
 Ovation Domain Concept
 Engineering Workstation
 Operator Workstation
 Historians
 Diagnostic features
 Network

PWS_002821 [7]
Ovation Network
 IEEE 802.3 Ethernet in a fail-safe scheme
– TCP/IP full duplex network

 Maximum redundancy
– Dual Ethernet switches
– Dual-ported connections with controller

 High performance
– Fast 100Mbps communications

 Flexible Copper or Fiber Optic media selection

– Cat 5/5e/6 copper, multimode fiber, single mode fiber
Standard Ovation System Ethernet
Root Switch Architecture
HMI’s, Historians , Engineering Typically dual attached to
Database, Domain, etc., both Root switches

ROOT Primary ROOT Backup

1GB Ethernet cross connect

Redundant Controllers Typically each controller

Dual attached

Process Unit
Standard Ovation System Ethernet
Field LAN Architecture
HMI’s, Historians , Engineering
Database, Domain, etc.,

ROOT ROOT Backup

Redundant Controllers
IP Traffic Switch IP Traffic Switch

Router Router
Field LAN

OEM System/s
Single or Redundancy capable
(GE MkV/VI, PLC, etc.)
 Standard Ovation System Ethernet
Two-tier Architecture
HMI’s, Historian ,
Engineering & Controllers

ROOT Tier ROOT Backup

FANOUT Ring #1 FANOUT Ring #2

FANOUT Tier

Process Location #1 Process Location #32

Controllers and HMI’s Controllers and HMI’s

Standard Ovation System Ethernet
Two-tier Ring & Distances
HMI’s, Historian ,
Engineering & Controllers

ROOT Tier

1m to 50Km
1m to 50Km
1m to 50Km Root to Backup Root
Root to Fanout switch switch separation
separation using using Copper (100m)
Copper (100m) or or direct Single or
direct Single or Multimode Fiber
Multimode Fiber cabling configurations
cabling configurations
FANOUT Ring #1

FANOUT Tier

Fanout switches
generally close Controllers and HMI’s
together for redundant
controller connection.
Standard Ovation Ethernet
Dual-Tier Architecture
Workstations
Dual attached

IP Traffic Switch

ROOT Tier

ROOT and FANOUTs

shown Ring attached

FANOUT Pair #1 FANOUT Pair #2

Process Area #1 Process Area #2

 Connect the Networks
CORE Switches

2 connections per unit Switches to support 300 networks

ROOT ROOT
Switches Switches

Ovation Ovation Ovation Ovation Ovation Ovation

Database/Engineer Engineer/Operator Controller Database/Engineer Engineer/Operator Controller

UNIT 1 UNIT N
Ovation Point Naming Convention
 Ovation point names include a “unit” and “network”
component

GROSS_MW.UNIT1@W3
point name unit network

 Point name - up to 24 characters

 Unit name - up to 6 characters
 Network name - up to 8 characters
 “Network” name will refer to the Database Server
 Controller

PWS_002821 [7]
Ovation Controller
 Intel-based Microprocessor
 Simple or complex modulating and sequential control
 Originates up to 32,000 points or tags
 Up to 5 selectable control loop execution rates: (10 ms -
30s)
 Offline simulation capabilities
 Industry standard real-time
operating system (by VxWorks)
 Single attached or dual attached networking
connections
 Local and Remote Ios
 Up to 4,778 Direct wired Digital or Analog points
 Up to 1024 Direct wired SOE points
 Up to 8,192 virtual I/O points (2,048 X 4) for third party
support
Ovation OCR1100 Controller
 Specifications
– Intel Atom processor
@1.1GHz
– 256Mb DRAM
– 128Mb Flash memory
 Four 1GB Ethernet Ports
– Network connections
– Third-party I/O
– 4 Cu or 1 Cu plus 3 SFP Fiber
Processor I/O Interface  Extensive I/O capabilities
Module Module
– Local & Remote Ovation I/O
– Local & Remote Q-Line I/O
– Networked I/O
 Modular packaging
 32,000 originated tags
 Proven environmental resiliency
 Full backward compatibility
Controller Module components
 Processor Module
- Communicates with the Ovation
network
- 9 LED Indicators for status of
network communication
- 4 RJ45 connection (N1,N2,N3&N4)
 IOIC Module
- Communicates with I/O devices
- 10 LED indicator LEDs that display
information about the status of I/O
Processor I/O Interface
Module
communication
Module
- Two I/O ports (L1&L2)
- 3 RJ45 ports (R3, R4& Q5)
 Local I/O Interface Capacity
Maximum Local I/O Configuration Controller
Controller
 One I/O interface per controller I/O Interface

 Up to 16 branches of I/O
 Up to 8 modules per I/O branch
 Total of up to 128 I/O modules per
controller
Local Cabinet Layout
23.5” 1 Powering Scheme with
Front Rear 4 Power Supplies
2 Controllers
Controller 24V
20” 32 I/O Module Slots
Power System
Primary and Aux
power
32 I/O Modules
32 Personality Modules
Top View 1 Transition Panel
TRANS PANEL

Personality Module I/O Module

78”

Field Terminations

Relay Panel with

Field Terminations
Remote I/O
Maximum Remote I/O Configuration 8 Radially
Connected
 One I/O interface per controller Remote Nodes

Controller
 Up to 8 radially connected remote nodes I/O Interface

 Up to 64 I/O modules per remote node

 Redundant fiber optic cables @ 10Mb
 Distance up to 3.7km to remote
 RIO status includes communications and
power status
 Uses same powering scheme as the
controller
 P C E I 1 2 3 4 5 6 13
w w

P C E I 1 2 3 4 5 6 13
w w

P C E I 1 2 3 4 5 6 13
w w

P C E I 1 2 3 4 5 6 13
w w

Node 1
Remote

Node 4
Remote
1GB Ethernet
CPU Card w/4
Controller Chassis

P C E I 1 2 3 4 5 6 7 8 9 10 11P12
C 13
E I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

(IOIC)
w w
Ovation Network

I/O Interface

Nodes 1 - 4
IDE

RIO Master for

PCI Bus

P C E I 1 2 3 4 5 6 13
w w
P C E I 1 2 3 4 5 6 13
w w
P C E I 1 2 3 4 5 6 13
w w

Remote
Flash 1GB

Nodes 6 to 8
Disk Ethernet

P C E I 1 2 3 4 5 6 13
w w

Remote
Redundancy Datalink

Hub Node 5
Remote I/O Configuration

1GB Ethernet
CPU Card w/4

P C E I 1 2 3 4 5 6 7 8 9 10 11P12
C 13
E I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

w w
Nodes 5 - 8
Ovation Network

(IOIC)

RIO Master for

IDE

I/O Interface
Disk

PCI Bus
Flash

Cabinet
Controller
Standard Remote Cabinet Layout
23.5” 1 Powering Scheme with
Front Rear 4 Power Supplies
1 1 Remote Node I/F
32 I/O Module Slots
32 I/O Modules
20” 32 Personality Modules
1 Transition Panel
Top View
Personality Module I/O Module
78”

Field Terminations
 I/O Modules

PWS_002821 [7]
A Complete Line of I/O Modules
Analog: Discrete:
• 4-20mA Input 8/16 channels • Input, 16/32 channels
• RTD Input, 8/16 channels • Contact Input, SOE 16/32
• Thermocouple Input 8/16 channels channels
• 4-20mA Output, 4/8 channels • SOE input, 16 channels
• Output, 16/32 channels
Digital Bus: • Relay Output Module
• HART 12/16/32 channels
• Foundation Fieldbus • Relay Panels
• Profibus Turbine:
• DeviceNet • Speed Detector
• Valve Positioner
Redundant I/O: • Servo Driver
• Digital Output
• Analog Output Special Purpose:
• Digital Input • Ethernet Link Controller
• Profibus • Serial Link Controller
• Ethernet Link Controller • Pulse Input
• Serial Link Controller
 Modular Design
2 /4 I/O modules per base

Electronic Module

Personality Module
Automatic
Interconnection
Of I/O Bases

Spare Fuse Holders

Terminal Block

PWS_002824 [6]
Remote I/O For Reduced Costs
 Places I/O modules close
to field devices
 Uses fiber optic cable for
up to 4000 meters
 Significantly reduces field
wiring throughout plant
 Redundant communication
provides a high level of
reliability
 Up to 8 remote nodes
 Relational Database

PWS_002821 [7]
Ovation Database
 The Ovation system uses the Relational Database
Management System (RDBMS) philosophy
 Many pieces of information in the Ovation system are
stored in the Ovation Database.
- System Configuration
- Control Algorithm Information or Control Sheets
- Process Point Database
 All programming tools and user interfaces store their data
in the Ovation Database, and then the information is
transmitted to the control system
 The Ovation Database is based on Oracle
 Domain Concept

PWS_002821 [7]
Domain Concept
 Ovation system uses the windows domain model to
logically group computer and handle security on a
network.
 Security is controlled by Domain Controller.
 All other drops are Domain Members
 Security Policies and Database of users are stored on
domain controller and shared by domain members.
 Windows Server 2003 R2 Standard Edition operating
system
Domain Concept (Cont.)
 Ovation Engineering Workstation
Overview

Windows-based

PWS_002821 [7]
Developer Studio Main Functions

Control Graphic Security

Building Building Definition

General
Trend/Diagram I/O Device
System
Group Building Configuration
Configuration

Point Historian Alarm Strategy

Configuration Configuration Configuration
 Ovation Operator Windows-based
Workstation Overview

PWS_002821 [7]
Standard Operator Applications
 Process Diagram System
 Point Menu
 Alarm Management System
 Trending (Live and Historical)
 Point Information
 Point Review
 Operator Event Messaging
 Ovation Error Log
 Signal Diagram
 System Viewer
 Ovation Utilities
 Ovation Process Historian
Overview

Windows-based

PWS_002821 [7]
Ovation Process Historian
 Collects histories of Ovation
process values, messages, and
status changes
 Creates a chronological record of
operator actions and process
alarms
 Redundant Configuration.
 Demonstrates scalable operation
for 1,000 to 200,000 point values
 Offers online and removable
long-term archive solutions
 Operates in the Microsoft®
Windows computing environment
Components of OPH
 Diagnostics

PWS_002821 [7]
Comprehensive Diagnostics
 Built-in fault tolerance and diagnostics at the network
hierarchical tree level
 Status indicators provided on Controller and I/O modules
 System Status Information Diagrams depicting system
components with fault codes and description
 Ovation Fault Information Tool
 Controller Diagnostics Tool
 System Diagnostics Algorithms
 Error logs
 Network Gather Tool
 Ovation Engineering Tools Audit Trail
 Integrated AMS package provides intelligent device
diagnostics
 Suite of Plant Optimization software
 Comprehensive alarm management system
– Multiple types of fully configurable alarm displays
– Convenient access to all system alarms
– Alarm Analysis tool