Tender No. 3300005682: Earth Work, Excavation and Backfilling

Tender No.
3300005682
SECTION G
CDU-2 & HCU-1 Shell PFI Projects work at MRPL as per tender
Price Bid Format (Schedule of Rates)
To be Quoted in EPS only
A. SCHEDULE OF RATES (SOR) for Civil & Structural works pertaining to SHELL PFI jobs at CDU-II & HCU-I units at
MRPL Plant
SL no Code Description Unit Quantity Rate Amount

EARTH WORK,EXCAVATION AND BACKFILLING
This work is applied to stripping earth for site preparation. The

work covers surveying the area, stripping including clearing and
grubbing, transportation of stripped soil to the temporary stock
yard, removal of roots, debris and other harmful materials from
stripped soil for further use of the soil, and disposal of surplus
1 A010 sq.m. 60
soil including such debris, etc. to disposal area outside of the site
where the license and /or royalty of the area for usage shall be
obtained by the contractor. The depth of stripping shall be
maximum 300mm. Work shall be as per doc. M1036-01-COM-
CE-SP-4051 Earthwork Specification
Excavation - this work item shall be applied for excavation in all

kinds of soils except for hard rock excavation requires blasting
and chiseling. The work covers survey location of excavation
area, excavating, loading, transportation of excavated soil to the
temporary deposit area(Distance is less than 2km),unloading
and bulldozing the soil to be flat on occasional demands,
stripping, sapping, trimming and compaction of excavated
bottom, stock piling and rehandling, restoring, sheeting and
A040
dewatering, preventing surface water running into excavated pit
till back filling and also covers slope protection, detecting
underground obstacles existing either of natural or of artificial
nature and rock digging. The undercut shall be filled and
compacted with approved sand or soil in case earth bed and
concrete or cement mortar shall be used for the filling in case
rock bed. Work shall be as per doc. M1036-01-COM-CE-SP-4051
Earthwork Specification
2 A041 0 m to 1.5m cu.m 1088.4

3 A042 1.5m to 3m cu.m 453.6
Backfil- this work covers transportation of soil from temporary

deposit to backfilling Work place including pushing excavated
soil(or purchased soil-borrow materials) piled near the
excavating, back filling and compaction,placing excess soil for
further settlement, dewateringduring backfilling work, taking
out harmfull foreign materials,spraying water to achieve the
4 A070 cu.m 1114.8
optimum moisture content, and levelling and grading on/around
backfilled area . this shall be ciompacted in layers not exceeding
150mm thickness to 95% standard proctor density.
Consolidating each deposited layer by ramming and
watering.Work shall be as per doc. M1036-01-COM-CE-SP-4051
Earthwork Specification
MRPL Tender No. 3300005682 1 of 16

5 A072 Sand filling in trenches cu.m 8.4
Disposal of surplus /unsuitable earth available in above item

code no A040 outside the plot including loading, transporting,
6 A080 etc. for following leads,Work shall be as per doc. M1036-01- cu.m 427.2
COM-CE-SP-4051 Earthwork Specification.for lead upto 5km (
lead to be decided by construction contractor)
Providing mixing tamping consolidating and curing, plain cement

concrete using OPC with necessary slopes as specified foe
foundations, grade slabs, ramps , sills, coping ,trenches etc, for
7 C010 thickness and any depths and heights using graded coarse cu.m 113.3
aggregates from 40mm to 10mm as per specifications and
directions In M15( with characteristic strength of 15N/sq.mm.)
minimum cement content of 250kg/m3
providing, mixing, VIBRATING ,CURING and roughening the

surfaces, reinforced cement concrete ( with Portland slag
cement @ 350 KG/m3) of grade 53 to required levels and shape
at all heights and depth using 40mm max to 6mm size graded
aggregate as per drawing specifications excluding reinforcement
8 C030 and shuttering as specified and directed in foundations ,pipe cu.m 326.7
supports, plinth beams ,walls , canopies lintels beams , columns
pillars, slabs, staircase pardi etc. all concrete Work shall be as
per doc. M1036-01-COM-CE-SP-4052 Specification for plain and
reinforced concrete materials and construction M30 grade
below HPP

9 C036 and shuttering as specified and directed in foundations ,pipe cu.m 11
reinforced concrete materials and construction M30 grade
above HPP

and shuttering as specified and directed in foundations ,pipe
10 C044D cu.m 69.3
reinforced concrete materials and construction with grade of
concrete M20-20MPa minimum 28 day cylinder compressive
strength for paving

For encasement fire proofing of structural steel members as per

vermiculate light weight cementitious fireproofing ASTM E119
Or UL 1709 with base as vermiculate and mixed with ordinary
portlasnd cement and shall have a maximum loose dry density
of 400 kg/m3; while in moulded condition density not to exeed
800kG/M3.Sulphate content in the branded products shall not to
exeed 1% when the sulphate content is expressed as sulphur
11 C051 trioxide. Primer compatible with vermiculite cement coating as SQM 2170.3
per manufacture shall be applied on the steel surface after
cleaning the shop primer. Application of vermiculite in a total
thickness of 40mm including Supplying and wrapping in position
hard drawn steel wire fabric of reinforcement, scaffolding, steel -
welded wire fabric Dia 3mm & rectangular mesh50mm x 50mm.
Fire proofing shall be complete in all as per Doc.M1036-01-
COM-CE-SP-4054
Providing & fixing adequate centering and leak-proof, form

work/shuttering for concreting to required shape, size, levels at
any depth and height as per drawing and specifications including
staging, access and working platforms, strutting, bracing and
12 C091 sq.m. 773.3
removing the same after specified period complete as specified
send directed. Min live load 400kg/m2 in addition to the weight
of the green concrete.Plain form work for substructure.
Providing & fixing adequate centering and leak-proof, form

work/shuttering for concreting to required shape, size, levels at
any depth and height as per drawing and specifications including
13 C092 staging, access and working platforms, strutting, bracing and sq.m. 70
removing the same after specified period complete as specified
send directed. Min live load 400kg/m2 in addition to the weight
of the green concrete.Plain form wire for superstructure.
Providing and laying at all heights and depths Non shrink flow
cementicious grout it shall be 25mm thick with minimum
compressive strength of 30N/mm2 at 7 days and 40 N/mm2 at
14 C110 28days as per manufacturers recommendations, in all anchor cu.m 2.2
bolt sleeve/pockets under all column baseplates , below static
equipment and skids, under shoe plates etc. 25mm TK for
structural bases & 40mm TK for equipment bases
Providing , cleaning, cutter, bending, placing in position, lapping

binding, transportation, assembling, placing bars employing
distance blocks and ordinary spacer, splicing, temporary bracing,
15 C142 alignment of reinforcing bat, checking and spacing, etc. Disposal MT 52.8
of scraps of bar, and scaffolding if necessary. IS 1786 deformed
high strength steel bars grade60 fe500D corrosion resistant
confirming to IS 1786

Providing and fixing position holding down/anchor bolts material

conforming to IS :5624/IS:433 grade 1.Nuts and lock(hexagonal
type)shall be grade -b as per IS 1367 and conforming to IS 1363
and IS 3138.punched washer shall be of mild steel as per IS 226
and conforming to IS 2016 anchor plate: grade E250 BR or
IS2062 in concrete or masonry of various diameters ranging
16 C170 from16mm to 72mm including nuts, washer, sleeves, etc. As per MT 2.2
standard including supply and fixing templates, supports, setting
out etc complete as specified and directed(templates and
supports will not be measured and paid separately).bolts, nuts
and washers shall be hot dip galvanized, electroplated as
applicable. All bolts shall have only one main out .shall be
conform to standard specification no.M1036-01COM-CE-SP-4041
Casting, supplying and erecting in position reinforced Cement

concrete with OPC precast elements of M30 grade with20mm
and downgraded stone aggregate for all leads AMD levels
including all moulds, shuttering and centering, vibrating
tamping, curing, finishing the top surface with Cement mortar
17 C240A 1:3(1Cemet:3fine sand)to give smooth and even surface, lifting cu.m 4.4
lugs, transporting to site ,erection, aligning and fixing in position
with Cement mortar1: 3(1Cemet:3fine sand)breaking bricks
and/or concrete surfaces and making Good the same etc.
complete as specified and directed excluding the cost of
reinforcement precast covers for cable trench. 200mm thick
Providing and laying impregnated fire board shalitex/

elastometer membrane or equipment150mm wide and25mm
18 C255 thick for joints around pedestals, trench walls, manhole's, etc. In Rmt 171.6
paved area including joint sealant of hot bitumen80/100 or 20 x
25
- Foundation coating 0
Providing and applying two coat of coal tar epoxy paint to ye all
below concrete surfaces in contact with soil of approved make
and shade including staging, scaffolding etc. complete as per
manufacturers specification, the painting material shall conform
the following specifications:
19 E100 volume solids-65% sq.m. 932.8
Catalyzed epoxy content 15%+/-1%
Coal tar content 40%+/-2%
Pigment content 22%+/-1%
DFT per coat 100microns
- Structural steel

Fabricating and installing structural steel work and plates, steel

conforming to IS 2062 Gr. E250Br/S275 GR,at all levels including
cutting, welding, seal welding, testing of welding joints bolting
threading wherever necessary and generally as per the enclosed
specifications and drawing for beams Columns breakets bracing
20 L010 floor beams girder section built up out of more than one rolled MT 169.4
section or plates or rolled section lifting beams ,stairs without
threads Toe board fixing connection bots etc including
scaffolding, shifting the material from MRPL store to work site.
complete as specified and directed workmanship shall be
conformed to M1036-01-COM-CE-SP-4055 (Free issue material)
Steel painting
Surface preparation:
· Hand tool cleaning to SSC SP 02
Painting
· Primer,p2, one coat of epoxy mastic ,100 microns DFT
· Intermediate, p3, one coat of epoxy high build,
polymidecured, mastic ,100 microns DFT
21 L030 sq.m. 4022.7
· Finish, p5 one coat of acrylic polymurethene aliphatic
isocyanate cured,40 microns DFT
Shall be as per painting sec 00 ES 100 005
Providing, fabricating & fixing 1050 mm high and hand railing

steel conforming to IS 1239 consisting of As per project
standards Consisting of 32NB(M) structural stel member as top
22 L091 Rmt 741.4
rail and mid rail, tioe plate of 100 x6 flat including
sockets,elbows,bends,etc. Details shall be as per Doc. no.M1036-
01-COM-CE-SP-4043
Providing and fixing position electroforged rectangular pattern

grid type gratings made from 25mm x6mm Bearing bars at
35mm centers with 8mm square twisted cross bars at 75mm
centers of floors, including fixing with clips/welding and
23 L103 generally as per specifications and project standerd, sq.m. 1267.2
etc.complete as specified and directed.All grating shall be hot
dip galvanized with galvanization as per IS:2629 and tested as
per IS:2633& IS :6745 with minimum coating 86 microns.Details
shall be as per Doc. no.M1036-01-COM-CE-SP-4044

Providing and fixing position electroforged rectangular pattern

grid type gratings made from 25mm x6mm Bearing bars at
35mm centers with 8mm square twisted cross bars at 75mm
centers of floors, including fixing with clips/welding and
generally as per specifications and project standerd,
24 L110 No's 352
etc.complete as specified and directed.All grating shall be hot
dip galvanized with galvanization as per IS:2629 and tested as
per IS:2633& IS :6745 with minimum coating 86 microns.Details
shall be as per Doc. no.M1036-01-COM-CE-SP-4044 . 750 x
275mm minimum width
Supplying fabricating & fixing at all levels MS chequered plate

conforming to ASTM A786M Pattern 4 or 5 and ASTM A36/
A36M hot dip galvanized as per ASTM A123/A123M or BS ISO
25 L140 1461,Welded or bolted to floors, plateforms,trenches,incl. sq.m. 1.1
stiffences,painting etc all complete as per specificationg and
drawings.Details shall be as per Doc. no.M1036-01-COM-CE-SP-
4044
Providing and fixing position of edge protection angles ISA 65 X

26 L213 65 X6to cutouts /opening in the floor slab, edge of drains, edge Rmt 38.5
of RCC cable/ pipe trenches, edge of RCC pits.
Proving and fixing ladders minimum 450mm wide steel

conforming to IS2062,grade A b/w strings with or without safety
27 L215 cages, ladder rungs shall be 20mm dia. Round steel bar spaced MT 0.55
at 300mm as per project specifications as per L030, etc.(Details
shall be as per Doc. no.M1036-01-COM-CE-SP-4042
Providing hexagonal headed high strength connection bolts

conforming to IS-3757 OF GRADE 10.9. Nuts shall be hexagonal
high strength conforming to IS-6623 , property class 10S.
28 L217 MT 7.7
Washers shall be high strength hardened washers Type A
conforming to IS-6649.Bolts Nuts and Washers shall be PTEE
coated.
MISCELLANEOUS WORKSAll charges

dismantling/Breaking/Cutting of RCC paving by core cutting/
dimond cutting or by any suitable meansor as applicalble
29 N01 cu.m 55.66
method & disposal of the same from site as per the instructions
of EIC.
dismantling/Breaking/Cutting of PCC paving by any suitable

30 cu.m 11
meansor as applicalble method & disposal of the same from site.
Providing and placing 20 Dia. Rebar in existing concrete (HILTI

31 N02 No's 15
ANCHORED)
Providing and placing anchoring 16 Dia. Rebar in existing
32 N03 No's 15
concrete (HILTI ANCHORED)
Strengthening of existing foundation/ pedestral by means of
33 N04 No's 5
epoxy grouting or by other means
EARTHWORK IN EXCAVATION BY MECHANICAL MEANS (JACK

HAMMER) /MANUAL MEANS OVER ARES INCLUDING DIPOSAL
34 N05 OF EXCAVATED EARTH, LEAD UP TO 50 M, DISPOSAL EARTH TO cu.m 598.62
BE LEVELLED AND NEATLY DRESSED IN ROCK & LATERITE DEPTH
UP TO 1.5 M, INCLUDING PUMPING OUT WATER

EARTHWORK IN EXCAVATION BY MECHANICAL MEANS (JACK

HAMMER) / MANUAL MEANS OVER ARES INCLUDING DIPOSAL
35 N06 OF EXCAVATED EARTH, LEAD UP TO 50 M, DISPOSAL EARTH TO cu.m 249.48
BE LEVELLED AND NEATLY DRESSED IN ROCK & LATERITE DEPTH
FROM 1.5 M TO 3 M, INCLUDING PUMPING OUT WATER
Poly sulphide sealing compound (for pit basin, concrete floor,

36 Rmt 200
lean concrete etc., as per the specifications & directions of EIC
Asphalt expansion joint (for concrete floor, road, pavement) as

37 Rmt 20
per the specifications & directions of EIC
Bitumen filling at construction joint as per specification and

38 Rmt 30
directins of EIC
Note:
1. Quoted rates shall be inclusive of all supplies, Labour, materials, required PPE’S for the deployed personnel, consumables,
overheads and all other costs, charges, expenses including all applicable taxes/ duties, excluding GST.
2. GST shall be extra at actuals to MRPL A/c.
3. Quantities shown in SOR are indicative only. No minimum Quantity/Value is guaranteed. However Payment shall be released
based on the actual Quantity executed by the contractor.
4. Rates shall be firm and fixed till execution of the contract.
5. MRPL may call for detailed breakup of the quotes, if required later.
6. All expenditure related to the scope of work to be included in the quote.
7. Bidder shall quote the Service Tariff Code (STC) for each of the items.
8. Un-priced ‘Priced bid format’ copy indicating quoted items shall be submitted along with Technical bid.
Place: ................................ Signature: ............................................
Date: .................................. Name of Company: .............................

SECTION G
CDU-2 & HCU-1 Shell PFI Projects work at MRPL as per tender
Price Bid Format (Schedule of Rates)
To be Quoted in EPS only
B. SCHEDULE OF RATES (SOR) FOR PIPING AND EQUIPMENT ERECTION WORKS

SHELL PFI PROJECT
CDU-II AND HCU-I UNITS AT MRPL PLANT
Item Total Rate in

Item Description Unit Amount in Rs
No. Qty Rs
1 Fabrication of Piping Specials from Pipes (Supplied by OWNER)

Fabrication of the following specials from pipes of all types & thickness including transportation of materials from
OWNER's storage points to work site / workshop, cutting, fitup, edge preparing, welding, bending, testing
(including DP/MP) and inspection as per specs etc., supply of all necessary equipment, consumables, labour,
supervision etc. The work shall be carried out as per the specifications, drawings and instructions of Engineer-in-
Charge.
1.1 CS Mitre Bends - 45O/ 90O , Various Pipe Sizes, Thickness < = 10 mm Inch Dia 220
2 Underground Piping (Non IBR)
Fabrication, welding and installation of underground piping (as per Piping specification) including transportation of
all material from OWNER's storage point to fabrication yard/shop/work site, proper storage, cutting of pipes, if
required, edge preparation, bevelling, bending, fit up, pre heating, if required, providing all branch connections,
reinforcement pads, threading etc, welding all fittings and specials, erection at site to required alignment and
level, welding the same after laying, installation of flanges, tapping for other online instruments if required, stub
connections etc. fixing of nuts and bolts, gaskets and washers, Non destructive testing as per specification,
hydrostatic testing of the system, flushing, drying the piping with compressed air, stacking of
servicable/unservicable materials and disposal of the unservicable material including return of all unused / scarp
pipes to OWNER's storage point. All the pipes for underground piping shall be shot blasted and painted provided
with wrapping and coating, as per the relevant specification attached (MRPL standard specification for coating and
wrapping of underground pipes – MRPL/Project/Civil/024) elsewhere in the tender. The CONTRACTOR shall carry
out holiday test, as required, to the satisfaction of the Engineer-in-Charge as specified in the tender
Rates to include the followings

a) Assembly and erection of underground piping system, including piping fittings such as Elbows,
Reducers, Flanges, Tees, Half couplings, Reinforcement pad etc.
b) All required consumables and labour.
c) Preparation of final mark up and 'As Built' drawings
2.1 Material: Carbon Steel ASTM A 106 GR. B B - 36.10 Seamless, Thickness <= 10 mm
(i) 2" Pipe Meter 7
(ii) 8" Pipe Meter 20
3 Carbon Steel Aboveground Piping (Non IBR)
Fabrication, welding and installation of aboveground piping (as per Piping specification) including transportation of
all piping items from OWNER's storage point to work site/work shop; fabrication including cutting, edge
preparation, (inclusive of grinding the edges of pipe, fittings, flanges etc. to match with the mating edges of
uneven/different thickness wherever required); fitup, bending, preheating wherever required, welding, threading,
and laying of pipes of all types and thickness over sleepers, overhead on racks and at all elevations, connecting
with equipment nozzles, strainers, steam traps, orifice assemblies, spray nozzles, rotameters, tappings for
pressure gauges, thermowells, sample connections, springs, sample coolers etc. and fixing of gaskets, bolts, nuts
including application of torque wherever required & all other inline instruments and fittings, like elbows, reducers,
tees,vents, drains, alignment, cleaning & flushing by water/compressed air, hydrostatic, pneumatic, vacuum, spark
testing and any other type of testing as specified draining, drying by compressed air, performing Positive Material
Identification(PMI) using alloy analysers, stacking of servicable/unservicable materials and disposal of the
unservicable material including return of all unused / scarp pipes to OWNER's storage point, completing all such
works in all respects as per the specifications, drawings and instructions of Engineer-in-Charge.

a) All required consumables and labour, etc.
b) All work as specified in this document and relevant piping specifications as applicable.
c) Work at all elevations including scaffolding, as required
d) Dismantling of Special Material & instruments before hydrotest & reinstallment of the same
after hydrotest
e) Fabrication & installation of Reinforcement pads as required
f) Preparation of temporary arrangements/connections required for water flushing.
g) Hydrotesting, Draining, Flushing, Drying, cleaning by compressed air , Card Board Blasting, as
applicable, reinstallation of control valves, safety valves, final box up of the piping system &
making the system ready for pre commissioning.
h) Preparation of final marked up drawings (As Built Drawings).
3.1 Thickness <= 10 mm
(i) 1/2" Pipe Meter 13
(iii) 1-1/2" Pipe Meter 86
(iv) 2" Pipe Meter 514
(v) 3" Pipe Meter 495
(vi) 4" Pipe Meter 1506
(viiI) 6" Pipe Meter 474

Item Total Rate in
No. Qty Rs
(ix) 8" Pipe Meter 218

(x) 10" Pipe Meter 44
(xi) 12" Pipe Meter 33
(xii) 14" Pipe Meter 50
(xiii) 18" Pipe Meter 7
(xiv) 26" Pipe Meter 4
(xv) 28" Pipe Meter 7
(xvi) 30" Pipe Meter 23
3.2 Thickness > 10 mm and <= 20 mm
(i) 12" Pipe Meter 39
(ii) 30 Pipe Meter 7
4 Stainless Steel Aboveground Piping (Non IBR)
tees,vents, drains, alignment, cleaning & flushing by water/compressed air, hydrostatic (DM Water to be used for
SS pipeline testing), pneumatic, vacuum, spark testing and any other type of testing as specified, draining, drying
by compressed air, performing Positive Material Identification(PMI) using alloy analysers, stacking of
servicable/unservicable materials and disposal of the unservicable material including return of all unused / scarp
pipes to OWNER's storage point, completing all such works in all respects as per the specifications, drawings and
instructions of Engineer-in-Charge.

d) Pickling of SS Weld joints. Composition of pickling paste will be approved by Engineer-in-
e) Complete TIG welding (Root + Subsequent) for SS Piping.
f) Dismantling of Special Material & instruments before hydrotest & reinstallment of the same
g) Fabrication & installation of Reinforcement pads as required.
h) Preparation of temporary arrangements/connections required for water flushing.
i) Hydrotesting, Draining, Flushing, Drying, cleaning by compressed air , Card Board Blasting, as
j) Preparation of final marked up drawings (As Built Drawings).
4.1 Thickness <= 10 mm, Material: ASTM A 312 TP 304
(iii) 1-1/2" Pipe Meter 7
(v) 4" Pipe Meter 7
5 Aboveground IBR Piping
testing and any other type of testing as specified, draining, drying by compressed air, performing Positive Material
Identification(PMI) using alloy analysers, stacking of servicable/unservicable materials and disposal of the
unservicable material including return of all unused / scarp pipes to OWNER's storage point, completing all such
works in all respects as per the specifications, drawings and instructions of Engineer-in-Charge.

d) All necessary liasoning, inspection offers, getting approval of drawings, ground inspection,
fabrication, installation, hydrotest clearance and IBR approval of the system from Chief
Inspector of Boiler for IBR lines. IBR Liaison works shall consist of all activities ,manufacturing
approval ,fabrication and erection approval ,commissioning approvals required for obtaining
IBR approval for bought out equipment,interlink piping between IBR equipments ,steam and
boiler feed piping.The necessary technical inputs, viz. Drawings and material test certificates
shall be provided by the Engineer-in-Charge.
e) Dismantling of Special Material & instruments before hydrotest & reinstallment of the same
f) Fabrication & installation of Reinforcement pads as required.
g) Preparation of temporary arrangements/connections required for water flushing.

Item Total Rate in
No. Qty Rs
h) Hydrotesting, Draining, Flushing, Drying, cleaning by compressed air , Card Board Blasting, as
k) Preparation of final marked up drawings (As Built Drawings).
5.1 Carbon Steel Piping, Thickness <= 10 mm
(ii) 3/4" Pipe Meter 43
(iii) 1" Pipe Meter 24
(iv) 11/2" Pipe Meter 45
(v) 2" Pipe Meter 68
(vii) 4" Pipe Meter 7
(viii) 6" Pipe Meter 9
(x) 8" Pipe Meter 96
6 Aboveground GI Piping
Laying of galvanised pipes confirming to IS 1239 & fittings confirming to IS 1239 (Galavnised) including supply of
Teflon tapes, White lead etc. cutting the pipes to required length, making threads, as speefied / Instructed by
Engineer-in-Charge. Installation of all in line fittings/ flanges/spray nozzles/ rupture disc etc as applicable, draining
& flushing and drying by air, including hook up of new lines with existing lines, modifications/ rerouting of existing
lines if required etc. complete as per Drawings, specifications and instructions of Engineer-in-Charge and other
related scope.
e) Preparation of temporary arrangements/connections required for water flushing.
f) Preparation of final marked up drawings (As Built Drawings).
(i) 1/2" Pipe(Heavy Schedule) Meter 7
(ii) 3/4" Pipe (Heavy Schedule) Meter 13
(iii) 1" Pipe (Heavy Schedule) Meter 102
(iv) 1-1/2" Pipe (Heavy Schedule) Meter 7
(v) 2" Pipe (Heavy Schedule) Meter 149
7 Steam Tracing
Collection and transportation of all materials from OWNER's storage point to work site, cutting, bevelling, grinding,
fabrication, erection of steam tracers, cold bending, providing expansion loops at pipe fittings/valves/change in
directions/flanges (CONTRACTOR to ensure that the loops/bends are not flattened). Supplying, providing,
fastening of SS 304 wire of 18 SWG, fastening of tracers at every 1 mtr. interval including providing and
application of heat resistence cement, Supporting of all tracers (supply and return), etc., Pressure testing of steam
tracers, Insertion of Gaskets, Connecting the tracer systems with Manifold lines, equipment's and instruments etc.
as specified in technical specifications and drawings included in the bidding document and as per instruction's of
Engineer-in-Charge.

b) Work at all elevations including scaffolding , as required.
c) Flushing and blowing of steam tracing including fixing of all inline valves, fittings etc.
(i) 1/2" Tracer Meter 1628
8 Erection of Valves
Erection of valves including transportation of valves (Including special & motor operated valves) from the
OWNER's storage point to the work site, Erection of valves at site including lifting, placing, installing of supports at
all levels & locations, leveling, aligning, jointing with Flanges/ Welding/ Threading with the adjoining piping/ piping
components, Equipment nozzles, placing of proper gaskets, bolting, connecting the system to the required other
system, equipment, pumps etc., and performing Positive Material Identification(PMI) using alloy analysers as per
specification, drawings and directions of Engineer-in-Charge and other related scope.
Rates to include the following
a).All required consumables and labour etc
b).Work at all elevations including scaffolding, as required
8.1 Carbon Steel Gate/Globe/Check/Ball/Plug Valves, Flanged (Up to 300#) (IBR/Non-IBR)

(i) Size 2" No 101
(ii) Size 3" No 31
(iii) Size 4" No 33
(iv) Size 6" No 36
(v) Size 8" No 39
(vi) Size 10" No 7
(vii) Size 12" No 9
(viii) Size 14" No 3
(ix) Size 26" No 2
(x) Size 30" No 2
8.2 Carbon Steel Gate/Globe/Check/Ball/Plug Valves, SW (800# and above)
(i) Size 1/2" No 66
(ii) Size 3/4" No 341
(iii) Size 1" No 110
(iv) Size 1-1/2" No 110
8.3 Stainless Steel Gate/Globe/Check/Ball/Plug Valves, Flanged (Up to 300#)
(i) Size 2" No 2
(ii) Size 8" No 3
8.4 Stainless Steel Gate/Globe/Check/Ball/Plug Valves, SW (800# and above)

Item Total Rate in
No. Qty Rs
(i) Size 3/4" No 22

(ii) Size 1" No 11
8.5 Alloy Steel Gate/Globe/Check/Ball/Plug Valves, Flanged (Up to 300#)
(i) Size 8" No 1
(ii) Size 10" No 1
8.6 Alloy Steel Gate/Globe/Check/Ball/Plug Valves, SW (800# and above)
(ii) Size 3/4" No 11
(ii) Size 1-1/2" No 4
8.7 Control Valves
(i) Size 1" No 3
(ii) Size 1-1/2" No 1
(iii) Size 3" No 4
(iv) Size 4" No 3
(v) Size 6" No 3
(vi) Size 10" No 1
(vii) Size 12" No 1
8.8 Safety Valves
(i) Inlet Size 3/4" No 2
(ii) Inlet Size 1" No 2
(iii) Inlet Size 2" No 2
(iv) Inlet Size 3" No 2
9 Erection of Special Materials
Erection of Special Material including collection & transportation from the OWNER's Storage point to the Site.
Erection of S.M.items at site including lifting, placing, installing supports at all levels & locations, leveling, aligning,
jointing with Flanges/ Welding/ threading with the adjoining piping/ piping components, Equipment nozzles, placing
of proper gaskets, bolting, connecting the system to the required other system, equipment, pumps etc., as per the
Specifications, Drawings & instructions of Enginner-In-Charge and other related scope. Erection of Special
Material includes erection of all type of inline filters. One item shall be considered which contains sub valves (e.g.
Strainer with drain valve shall be consider as one item, Filter with drain valve shall be consider as one item).
Rates to include the following
a).All required consumables and labour etc
b).Work at all elevations including scaffolding, as required
9.1 T Type Strainers

(i) Size 2" No 2
(ii) Size 4" No 1
(iii) Size 6" No 2
(iv) Size 12" No 2
9.2 Y Type Strainers
(i) Size 1" No 1
(ii) Size 1-1/2" No 2
9.3 Steam manifold 1-1/2" No 3
9.4 Condensate manifold 1-1/2" No 3
9.5 Orifice Assembly with flanges (rating of flange 300#)
(i) Size 4" No 2
(ii) Size 8 No 4
(iii) Size 12 No 1
(iv) Size 14" No 1
9.6 Sample Cooler 0.75" No 1
9.7 Sample Cooler 1" No 2
10 Erection of In line Instruments
Erection of in line instruments including transportation from the OWNER's storage point to the work site, Erection
at site including lifting, placing, installing of supports at all levels & locations, leveling, aligning as per specification,
drawings and directions of Engineer-in-Charge and other related scope.
10.1 Flow Meters
(i) Size 1" No 1
(ii) Size 1 1/2" No 1
10.2 Desuperheater
(i) Size 12" No 1
10.3 Orifice Plate
(iii) Size 2" No 1
11 Pipe Supports - Fabrication
Fabrication of pipe supports like shoes, cradles, hangers, clamps (of all sizes/thicknesses manufactured by
forming method using die), turn buckles, saddles, guides, special supports, pads, T post etc. of all types including
all necessary equipments, consumables, labour, returning surplus materials and scrap etc. to OWNER's storage
points and completing work as per drawings, specifications and instructions of Engineer-in-charge.
11.1 Pipe Supports - Rolled Section of Carbon Steel (IS: 2062) MT 17

11.2 Pipe supports using pipes (Free issue material) for trunion supports. Quoted rates to include collection of material
from OWNER's storage point. MT 1
11.3 Pad supports for uninsulated pipes fabricated using pipes (Free issue materials). Quoted rates to include
collection of material from OWNER's storage point. MT 1
12 Pipe Supports - Erection

Erection(at all elevations) of fabricated pipe supports, completing the work as per drawings, specifications
including Modifications/rectifications, if required; and adjustment/ alignment during precommisioning,
commisioning and instructions of Engineer-in-charge.

Item Total Rate in
No. Qty Rs

b) Work at all elevations including scaffolding , as required.
c) Supply of materials like packers, sleeves, grouting materials etc.
d) Supports for all types of Pipes.
e) Site welding and modification during erection, if required.
12.1 Pipe Supports - Rolled Section of Carbon Steel (IS: 2062) MT 17
12.2 Erection of fabricated pipe supports (made using pipes) for trunion supports. MT 1
12.3 Erection and welding of Pad supports (fabricated using pipes) for uninsulated pipes . MT 1
13 Erection of Spring Supports
Installation of Spring Supports/ Hanger Assembley by bolting & fixing/welding, including erection at all elevations,
locking/isolation of all the springs before hydrotesting, unlocking of spring supports during commissioning and
completion the works as per drawings, specifications and instructions of Engineer-in-Charge. MT
1
b) Work at all elevations with scaffolding as required.
14 Surface Preparation & Primer
Surface Preparation of fabricated pipe supports and spring supports by Blast Cleaning (grit/ shot blasting) to
SSPC-SP-6 as per MRPL painting spercification (00-ES-100-005, Rev 7, 12 sheets) & applying Primer, P-2, One
coat of epoxy mastic, 100 microns dft of approved make as per specifications & as directed by the Engineer-in-
Charge.
14.1 Pipe Supports - Rolled Section of Carbon Steel (IS: 2062) Sq.m 300
14.2 Trunion Supports. Sq.m 200
15 Intermediate Coat
Intermediate, P-3, One coat of epoxy high build, polyamide cured, 100 microns dft
16 Finish Paint
Finish, P-5, One coat of acrylic polyurethene aliphatic isocyanate cured, 40 microns dft
17 Liquid Penetrant Inspection/Dye Penetrant Inspection
Conducting liquid penetrant test of piping weld joints over and above the 10% LPT of total welding joints by each
welder included in the scope of works for Piping, including supply of consumables, labour and supervision as per
specification and direction of Engineer-in-Charge.
b) Work at all elevations.
c) Repeat inspection test due to Contractor’s fault such as weld joints requiring repair etc.
(i) Per inch dia per pass of weld Inch
Dia 396
18 Radiography - Weld Joints

Performance of radiographic inspection on piping of all types & thickness including providing or hiring of all
necessary equipment including but not limited to necessary chemicals, films, radiographic source, cameras,
penetrameters, scaffoldings, dark rooms, viewers and whatever else even though not expressly mentioned but
required to perform the work as per specifications and instructions of Engineer-in-Charge. Radiograps shall be
submitted to the Engineer-in-Charge.
(Repeat Radiography due to CONTRACTOR's fault and additional radiography necessitaited due to poor
performance of CONTRACTOR's welders shall be done at CONTRACTOR's cost)
While taking radiographs of welds joints, overlaps are to be provided as per the applicable Codes. Overlaps of
weld length shall not be measured for billing purpose and only circumfrential weld length of joints as calculated
shall be considered for payment. No payments shall be made for Radiographs in case of weld joints require repair.
Inch
(i) Radiography of weld joints in pipes of various sizes 2750
Dia
19 Stress Relieving
Carrying out stress relieving of weld joints on all type of pipings as called for on shop / site fabricated system
including supply of all material, consumables, recording devices, insulating materials etc. proving all normal and
special equipments and gadgets, skilled and unskilled labours, specialists, supervisory staff and completing the
work in all respect as per instructions of Engineer-in-Charge. Repet performance due to defective stress reliving or
any other account shall be on CONTRACTOR's cost (Payment shall be done only after submission and approval
of Chart)
Inch
(i) Stress Relieving of weld joints in pipes of various sizes Dia 440
20 Modification Works
Cutting, bevelling, fitup, welding of different sizes of CS(IBR/NON IBR)/AS /SS piping of all types and thicknessess
in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc
from owner's storage point to work site/ work shop,
making necessary scaffoldings, consumables, machinery, tools, tackles, labour and supervision including
attending repairs for completing the work as per the instruction of Engineer-in-charge.
Inch
20.1 Flame Cutting CS Piping IBR/Non IBR 550
Dia

Item Total Rate in
No. Qty Rs
Inch
20.2 Bevelling CS Piping IBR/Non IBR 550
Dia
Inch
20.3 Fitup and Welding CS Piping IBR/Non IBR 550
Dia
Inch
20.4 Cutting Alloy steel P9 Piping 110
Dia
Inch
20.5 Bevelling Alloy steel P9 Piping 110
Dia
Inch
20.6 Fitup and Welding Alloy steel P9 Piping 110
Dia
Inch
20.7 Cutting SS304 Piping 110
Dia
Inch
20.8 Bevelling SS304 Piping 110
Dia
Inch
20.9 Fitup and Welding SS304 Piping 110
Dia
21 Erection of Static Equipment
Transportation of Static Equipments (columns, vessels, tanks, filters, drums, etc.) from OWNER's storage point to
work site, unloading of equipments from trailers, as applicable, necessary alignment in ground as required for
erection of the equipment, assembly of parts, subassemblies, erection at all elevations, aligning, verticality
checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs,erection of wooden pillow for
cold vessels, installation of mixer/agitator, internal cleaning and flushing by water, draining, drying by compressed
air, inertising the equipment with related piping including preparation for startup, providing all tools, tackles,
machinery, consumables, transportation equipment, erection equipment, instruments, labour, ancilliary, etc. to
complete the work in all respects as per drawings, equipment detail, specifications and instructions of the
Engineer-in-Charge.
21.1 Vessels, Drums, Filters, Heat Exchangers, etc.

(i) Erection of each Equipment weighing less than 10 MT MT 45
(ii) Erection of each Equipment weighing greater than 10 MT and less than 20 MT MT 52
22 Erection of Rotary Equipment
Transportation of Rotating Equipment & miscellaneous items from OWNER's storage points to work
site/CONTRACTOR's stores/location shown in the equipment layouts or plot plans, unloading, unloading of
equipments at their respective places wherever direct installation is possible, assembly of sub-assemblies,
placing the equipments on foundations including chipping & dressing of foundations, providing and placing
packings, shims, levelling, alignment of equipment with pipe and without pipe, bolt tightening and final alignment of
equipment , flushing and filling of lubricant, replacement of gland packing with mechanical seals, completing the
work in all respects as per drawings, technical specifications specifications and instructions of Engineer-in-Charge.
22.1 All type of Pumps with Drivers and all accessories MT 20

23 Insulation of Equipments
Providing thermal insulation including supply of all insulating and ancillary material, heat resistant paint/foils,
weather protective covering, consumables and other necessary materials, testing of the material as required
including transportation of the materials to work sites, applying insulation on surfaces as specified, including all
preparatory works thereon, all binding, tying, lacing, stitching and/or otherwise securing, finishing with
plain/corrugated sheet cladding or as specified, providing bolts, rivets, self tapping screws wherever specified,
providing inspection windows etc., providing necessary scaffolding, all tools and tackles, equipment, apparatus
etc., labour & supervision and completing the work in all respect at all heights as per drawings, specifications (EIL
specification no 6-44-0002 Rev 2, 53 pages) and instructions of Engineer- in-Charge. Rates to include work at all
elevations, including scaffolding as required.
23.1 Type of Equipment

(i) Vessels
a Insulation thickness 25 mm, Personal protection type Sq.m 23
b Insulation thickness 25 mm, Hot type Sq.m 25
c Insulation thickness 45 mm, Hot type Sq.m 2
d Insulation thickness 150 mm, Hot type Sq.m 14
(ii) Heat Exchangers
a Insulation thickness : 25 mm, Hot type Sq.m 10
b Insulation thickness : 30 mm, Hot type Sq.m 29
c Insulation thickness : 75 mm, Hot type Sq.m 7
d Insulation thickness : 80 mm, Hot type Sq.m 6
e Insulation thickness : 120 mm, Hot type Sq.m 31
f Insulation thickness : 150 mm, Hot type Sq.m 110
g Insulation thickness : 200 mm, Hot type Sq.m 17
24 Insulation of Piping
Providing thermal insulation over piping (including pipe fittings, valves and flanges) including supply of all
insulating and ancillary materials, weather protective coverings, consumable and other necessary materials,testing
of materials as required, including trasportation of materials to work site, sample check/inspection at site by
Engineer-in-charge, applying insulation on surfaces as specified including all preparatory work there on, all byding,
typing, lacing, stiching and/or otherwise securing, finishing with clading as per specifications, providing bolts,
rivets, and self tapping screws wherever specified, providing inspectin windows, end seals for flanges etc.,
Providing steel scaffolding, all tools, tackles, equipments etc., labour, supervision and completing the work in all
respect, at all heights as per drawings, specifications (EIL specification no 6-44-0002 Rev 2, 53 pages) and
instructions of Engineer- in-charge.
Rates to include work at all elevations, including scaffolding as required.

Item Total Rate in
No. Qty Rs
24.1
Insulation
Insulation Type Pipe Size (In Inches)
thickness (In MM)
25 HOT INSULATION (IH) 0.5 RMT 7
25 HOT INSULATION (IH) 1 RMT 7

Item Total Rate in
No. Qty Rs
24.2
Insulation
thickness (In MM)
25 PERSONAL PROTECTION (IS) 0.75 RMT 94
25 PERSONAL PROTECTION (IS) 1 RMT 14
25 PERSONAL PROTECTION (IS) 1.5 RMT 13
24.3
Insulation
thickness (In MM)
30 TRACED HOT INSULATION (IT) 1 RMT 7
45 TRACED HOT INSULATION (IT) 0.75 RMT 7
24.4 Aluminium Foil:
Supply and instalation of aluminium foil of 0.1 mm (42 SWG) thick as per ASTM B 209 alloy 3003 H16 or IS 737
Sq M 165
deignation 31000 condition H3 for flat sheets, as specified in specification ((EIL specification no 6-44-0002 Rev 2,
53 pages) for insulation of SS surfaces and as per instructions from Engineer-In-Charge
25 Painting of Piping
Providing and supplying all required materials supported with necessary test certificates, carrying out grit/ shot
blasting to SSPC-SP-6 & painting of piping systems as per MRPL Painting specification (00-ES-100-005, Rev 7,
12 sheets) including supply of all consumables, tools, tackles, & providing covered shed etc. Completing the work
in all respect as per specifications, drawings & instructions of Engineer-in-Charge.

a) Work at all elevations inculding scaffolding as required .
b) Temporary arrangement, if any, required for executing the job.
25.1 Surface Preparation
Sq.m 1954
Blast cleaning (Grit/ Shot blasting) to SSPC-SP-6
25.2 Primer
(i) Primer, P-2, One coat of epoxy mastic, 100 microns dft Sq.m 231
25.3 Intermediate Coat
(i) Intermediate, P-3, One coat of epoxy high build, polyamide cured, 100 microns dft Sq.m 231
25.4 Finish Paint / Coat
(i) Finish, P-5, One coat of acrylic polyurethene aliphatic isocyanate cured, 40 microns dft Sq.m 231
(i) 3 coats of Epoxy Phenolic coating (P-12 @ 80 microns dft/coat Sq.m 1242
(ii) 3 coats of heat resistant Silicone Aluminium paint suitable upto 500 deg C, P-8, 20 microns dft per coat Sq.m 481
26 Painting of Equipments
Providing and supplying all required materials supported with necessary test certificates, carrying out hand tool
cleaning to SSPC-SP-2 and painting of equipments as per MRPL Painting specification (00-ES-100-005, Rev 7, 12
sheets) including supply of all consumables, tools, tackles, and providing covered shed etc. Completing the work
in all respect as per specifications, drawings and instructions of Engineer-in-Charge.

a) Work at all elevations.
b) Lettering, Stenciling for the purposes of identification (Equipment Name, Equipment Number &
Service Description etc.)
c) Temporary arrangement required for executing the job.
26.1 Surface Preparation
Sq.m 880
Hand tool cleaning to SSPC-SP-2.
26.2 Primer
(i) Primer, P-2, One coat of epoxy mastic, 100 microns dft Sq.m 220
26.3 Intermediate Coat
(i) Intermediate, P-3, One coat of epoxy high build, polyamide cured, 100 microns dft Sq.m 220
Item Total Rate in
No. Qty Rs

(i) Finish, P-5, One coat of acrylic polyurethene aliphatic isocyanate cured, 40 microns dft Sq.m 220
(i) 3 coats of Epoxy Phenolic coating, P-12 @ 80 microns dft/coat Sq.m 220
(ii) 3 coats of heat resistant Silicone Aluminium paint suitable upto 500 deg C, P-8, 20 microns dft per coat Sq.m 220
(iii) 3 coats of heat resistant Aluminium paint, P-7, 20 microns dft per coat Sq.m 220
27 Aboveground Alloy Steel Piping
testing and any other type
of testing as specified, draining, drying by compressed air, performing Positive Material Identification(PMI) using
alloy analysers, stacking of servicable/unservicable materials and disposal of the unservicable material including
return of all unused / scarp pipes to OWNER's storage point, completing all such works in all respects as per the
specifications, drawings and instructions of Engineer-in-Charge.
Rates to include the followings:
after hydrotest
e) Fabrication & installation of Reinforcement pads as per branch table included in enquiry.
f) Preparation of temporary arrangements/connections required for water flushing.
g) Hydrotesting, Draining, Flushing, Drying, cleaning by compressed air , Card Board Blasting, as
applicable, reinstallation of control valves, safety valves, final box up of the piping system,
preparation of flange history sheet, depressurising the system, inertising the system by inert
gas if required & making the system ready for pre commissioning.
h) Positive Material Identification (PMI) of all pieces of pipes, all weld joints and all the fittings with
recorder.
j) Preparation of final marked up drawings (As Built Drawings).
27.1 Alloy Steel Piping, Thickness <= 10 mm, Material: ASTM A 335, GR. P9 B36.10 Seamless
(ii) 1-1/2" Pipe Meter 7
(iii) 8" Pipe Meter 14
Note:
1. Quoted rates shall be inclusive of all supplies, Labour, materials, required PPE ’S for the deployed personnel, consumables, overheads and all other costs,
charges, expenses including all applicable taxes/ duties, excluding GST.
2. GST shall be extra at actuals to MRPL A/c.
3. Quantities shown in SOR are indicative only. No minimum Quantity/Value is guaranteed. However Payment shall be released based on the actual Quantity
executed by the contractor.
4. Rates shall be firm and fixed till execution of the contract.
5. MRPL may call for detailed breakup of the quotes, if required later.
6. All expenditure related to the scope of work to be included in the quote.
7. Bidder shall quote the Service Tariff Code (STC) for each of the items.
8. Un-priced ‘Priced bid format’ copy indicating quoted items shall be submitted along with Technical bid.
Place: ................................ Signature: ..............................................
Date: .................................. Name of Company: .............................

Tender No. 3300005682: Earth Work, Excavation and Backfilling

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Tender No. 3300005682: Earth Work, Excavation and Backfilling

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Tender No.

SL no Code Description Unit Quantity Rate Amount

This work is applied to stripping earth for site preparation. The

Excavation - this work item shall be applied for excavation in all

2 A041 0 m to 1.5m cu.m 1088.4

Backfil- this work covers transportation of soil from temporary

MRPL Tender No. 3300005682 1 of 16

Disposal of surplus /unsuitable earth available in above item

Providing mixing tamping consolidating and curing, plain cement

providing, mixing, VIBRATING ,CURING and roughening the

providing, mixing, VIBRATING ,CURING and roughening the

providing, mixing, VIBRATING ,CURING and roughening the

MRPL Tender No. 3300005682 2 of 16

For encasement fire proofing of structural steel members as per

Providing & fixing adequate centering and leak-proof, form

Providing & fixing adequate centering and leak-proof, form

Providing , cleaning, cutter, bending, placing in position, lapping

MRPL Tender No. 3300005682 3 of 16

Providing and fixing position holding down/anchor bolts material

Casting, supplying and erecting in position reinforced Cement

Providing and laying impregnated fire board shalitex/

MRPL Tender No. 3300005682 4 of 16

Fabricating and installing structural steel work and plates, steel

Providing, fabricating & fixing 1050 mm high and hand railing

Providing and fixing position electroforged rectangular pattern

MRPL Tender No. 3300005682 5 of 16

Providing and fixing position electroforged rectangular pattern

Supplying fabricating & fixing at all levels MS chequered plate

Providing and fixing position of edge protection angles ISA 65 X

Proving and fixing ladders minimum 450mm wide steel

Providing hexagonal headed high strength connection bolts

MISCELLANEOUS WORKSAll charges

dismantling/Breaking/Cutting of PCC paving by any suitable

Providing and placing 20 Dia. Rebar in existing concrete (HILTI

EARTHWORK IN EXCAVATION BY MECHANICAL MEANS (JACK

MRPL Tender No. 3300005682 6 of 16

EARTHWORK IN EXCAVATION BY MECHANICAL MEANS (JACK

Poly sulphide sealing compound (for pit basin, concrete floor,

Asphalt expansion joint (for concrete floor, road, pavement) as

Bitumen filling at construction joint as per specification and

Place: ................................ Signature: ............................................

Date: .................................. Name of Company: .............................

MRPL Tender No. 3300005682 7 of 16

B. SCHEDULE OF RATES (SOR) FOR PIPING AND EQUIPMENT ERECTION WORKS

Item Total Rate in

1 Fabrication of Piping Specials from Pipes (Supplied by OWNER)

Rates to include the followings

Rates to include the followings

MRPL Tender No. 3300005682 8 of 16

(ix) 8" Pipe Meter 218

Rates to include the followings

Rates to include the followings

MRPL Tender No. 3300005682 9 of 16

Rates to include the followings

8.1 Carbon Steel Gate/Globe/Check/Ball/Plug Valves, Flanged (Up to 300#) (IBR/Non-IBR)

MRPL Tender No. 3300005682 10 of 16

(i) Size 3/4" No 22

9.1 T Type Strainers

11.1 Pipe Supports - Rolled Section of Carbon Steel (IS: 2062) MT 17

12 Pipe Supports - Erection

MRPL Tender No. 3300005682 11 of 16

a) All required consumables and labour, etc.

18 Radiography - Weld Joints