INTERACTIVE SCHEMATIC

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 RENR9033-04
August 2013

16M Motor Grader

Hydraulic System
B9H1-UP
R9H1-UP

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Schematic Machine

Description
Number Location Location
Accumulator Gp - Blade Cushion 219-8035 D-5, D-7, D-8 1
Accumulator Gp - Brake 260-9428 A-2, B-2 2
Breather Assembly 9R-9925 B-8 3
Control Gp - Brake Pedal 301-4129 E-1 4
Cylinder Gp - Articulation 290-8074 D-6 5
Cylinder Gp - Blade Lift (LH) 270-7538 D-4, E-7 6
Cylinder Gp - Blade Lift (RH) 270-7538 D-5, E-8 7
Cylinder Gp - Blade Tip 9T-8944 F-3 8
Cylinder Gp - Center Shift 262-1905 F-4 9
Cylinder Gp - LH Steering 267-3863 E-3 10
Cylinder Gp - Ripper Lift 113-5264 D-7 11
Cylinder Gp - RH Steering 267-3863 E-2 12
Cylinder Gp - Side Shift 257-5083 F-4 13
Cylinder Gp - Wheel Lean 289-3054 F-6 14
Filter Gp - Pilot 191-9784 B-4 15
Filter Gp - Return 249-2307 A-8 16
Lock Gp - Center Shift 246-4477 D-4 17
Manifold Gp - Control Blade Cushion 253-1320 D-4, D-5 18
Manifold Gp - Pilot Shutoff Solenoid 263-1790 B-5 19
Motor Gp - Circle Drive 9T-5977 F-5 20
Motor Gp - Fan 304-1005 A-3 21
Pump Gp - Fan / Brake 257-6832 B-7 22
Pump Gp - Implement / Steering 246-4486 B-6 23
Pump Gp - Secondary Steer 273-8714 A-5 24
Screen - Implement Control Valve (Front) 250-1420 E-3 25
Screen - Implement Control Valve (Rear) 250-1420 C-4 26
Screen - Steer Pilot Manifold Valve 6E-5066 C-2 27
Swivel - Blade 260-6502 F-4 28
Tank Gp - Hydrualic Oil 275-6574 B-8 29
Valve - Shuttle (Load Signal Resolver) 6R-7605 B-3 30
Valve Gp - Check (E) 231-7701 B-5 31
Valve Gp - Check (Implement / Steer) 255-3631 B-6 32
Valve Gp - Check (Secondary Steer) 9T-1013 A-5 33
Valve Gp - Constant Downforce 279-6521 D-7, D-8 34
Valve Gp - Cooler Bypass 266-1595 A-4 35
Valve Gp - Fan / Brake Control 251-8256 B-3 36
Valve Gp - Implement Control (Front) (5-Bank) 261-3272
(6-Bank) 261-3273 F-2 thru F-8 37
(7-Bank) 261-3274
Valve Gp - Implement Control (Rear) (3-Bank) 261-3278
(4-Bank) 261-3281 C-4 thru C-8 38
(6-Bank) 261-3283
Valve Gp - Relief (Secondary Steer) 9T-8071 A-5 39
Valve Gp - Steering Control 301-5359 D-2 thru D-3 40
Valve Gp - Steering Pilot Manifold 254-3415 C-1 41
TAP LOCATION

Tap Schematic
Description
Number Location
AA Implement / Steering Pump Load Sense B-6
BB Implement / Steering Pump Pressure B-5
CC Pilot Supply Pressure B-5
DD Fan Motor Supply Pressure A-3
EE Service Brake LH Pressure D-1
FF Service Brake RH Pressure D-1
SOS Hydraulic Oil Sampling B-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(8) CYLINDER GP
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER (20) MOTOR GP (9) CYLINDER GP BLADE TIP
(14) CYLINDER GP CIRCLE DRIVE CENTER SHIFT 9T-8944
WHEEL LEAN 9T-5977 262-1905
289-3054 (37) VALVE GP
(13) CYLINDER GP IMPLEMENT
SIDE SHIFT CONTROL
257-5083 (FRONT)
F (28) SWIVEL 261-3272 (5-BANK) F
261-3273 (6-BANK) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
BLADE
260-6502 261-3274 (7-BANK) PILOT SHUTOFF CIRCUIT
IMPLEMENT & STEERING PUMP OUTPUT

B A B A B A B A B A B A B A BLADE TIP CYLINDER CONTROL CIRCUIT

SNOW WING & PLOW CYLINDER CONTROL CIRCUITS
SECONDARY STEERING PUMP OUTPUT
STEERING CYLINDER CONTROL CIRCUIT
CENTERSHIFT LOCK CONTROL CIRCUIT
SUPPLY LINE
SERVICE BRAKE CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SIDE SHIFT CYLINDER CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
DRAIN / RETURN LINE
BLADE LIFT CYLINDER CONTROL CIRCUITS
FAN & BRAKE PUMP OUTPUT
CENTERSHIFT CYLINDER CONTROL CIRCUIT
WHEEL LEAN CYLINDER CONTROL CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT

)(

(4) CONTROL GP
E BRAKE PEDAL E
301-4129

PLOW ANGLE PLOW LIFT WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP (25) SCREEN (12) CYLINDER GP
FRONT IMPLEMENT RH STEERING
(6) CYLINDER GP (7) CYLINDER GP CONTROL VALVE 267-3863
BLADE LIFT (LH) 250-1420
(1) ACCUMULATOR BLADE LIFT (RH) (1) ACCUMULATOR
270-7538 270-7538 BLADE CUSHION (17) LOCK GP
BLADE CUSHION
219-8035 219-8035 CENTER SHIFT
298-2600
CONSTANT (5) CYLINDER GP
(40) VALVE GP
ARTICULATE (6) CYLINDER GP
FORCE BLADE LIFT (LH) (7) CYLINDER GP (10) CYLINDER GP STEERING
290-8074 EE
ATTACHMENT (34) VALVE GP (1) ACCUMULATOR 270-7538 (1) ACCUMULATOR BLADE LIFT (RH) LH STEERING CONTROL
267-3863 CL CR
(34) VALVE GP CONTANT FORCE (11) CYLINDER GP BLADE CUSHION BLADE CUSHION 270-7538 308-0935
CONTANT FORCE 279-6521 RIPPER LIFT 219-8035 219-8035
279-6521 113-5264 FF
CENTER SHIFT
LOCK

D D
LE

(38) VALVE GP L
(18) MANIFOLD GP 261-3278 (4-BANK)
CONNECTS CONNECTS TO (18) MANIFOLD GP BLADE CUSHION
B A TO BLADE LIFT B A BLADE LIFT 261-3281 (5-BANK)
RT VALVE BLADE CUSHION (NOTE C) R
LT VALVE 261-3283 (6-BANK) RE
WING CYLINDERS SYMBOLS WING CYLINDERS SYMBOLS (NOTE C) 253-1320
SAME AS PLOW CYLINDERS SAME AS PLOW CYLINDERS 253-1320
B A B A B A B A B A B A (41) VALVE GP
STEERING PILOT
MANIFOLD
254-3415

C C
)(
Ps

EF

Ts

WING TILT WING LIFT RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
(3) BREATHER AS P LS T (27) SCREEN
(29) TANK GP (26) SCREEN (30) VALVE
9R-9925 (STEER PILOT
HYDRAULIC REAR IMPLEMENT SHUTTLE
275-6574 (32) VALVE GP (LOAD SIGNAL MANIFOLD
CONTROL VALVE
CHECK (IMP/STEER) RESOLVER) VALVE)
(22) PUMP GP
AA 255-3631 BB CC 250-1420
6E-5066
6R-7605
FAN/BRAKE (23) PUMP GP
257-6832 IMPLEMENT/
STEERING
246-4486 PS
B B
LS

(36) SCREEN
SOS A1
(FAN/BRAKE
CONTROL)
6E-5066

(19) MANIFOLD GP (15) FILTER GP (2) ACCUMULATOR GP

PILOT SHUTOFF PILOT P CE BRAKE
(31) VALVE GP SOLENOID 191-9784 260-9428
(16) FILTER GP CHECK(E) 263-1790
RETURN 231-7701
249-2307
A2
(33) VALVE GP LINE PATTERNS
CHECK
Pressure Line
(SEC STEER)
FAN/BRAKE PUMP 9T-1013 Pilot / Load Sensing Pressure

Drain / Return Lines

T
IMPLEMENT/ (21) MOTOR GP Component Group
A STEERING (39) VALVE GP DD FAN VALVE GP Attachment A
304-1005 FAN/BRAKE
RELIEF CONTROL Air Line
(SEC STEER) 251-8256
CALLOUTS
9T-8071
YY Taps (Pressure, Sampling, Sensor - by letter)

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER HYDRAULIC SYSTEM

(24) PUMP GP
(35) VALVE GP MEDIA NUMBER: RENR9033-04
SECONDARY
COOLER SCHEMATIC PART NUMBER: 254-7844, CHANGE: 02, VERSION: -
STEER
BYPASS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
273-8714 in neutral and with parking brake set.
266-1595 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

16 33 3 29 24 5 17 40 8 27 41 13 9 7 1 18 34 10
22

23
39

15
11

21

32

19 35 36 2 5 4 26 30 38 6 28 20 12 14 37 25

35 23 22 16 3 29 27 40 41 17 26 38 30 6 7 1 18 34 25 37

33
32
19
21
11

15 39 36 24 2 5 4 8 13 9 28 20 10 12 14
FAN / BRAKE CONTROL
VIEW ALL CALLOUTS

35

DD
IMPLEMENT / STEERING CIRCUIT
VIEW ALL CALLOUTS

29

19
23

AA CC
BB

SOS

15
19 15
SERVICE BRAKES
VIEW ALL CALLOUTS

EE (LH) FF (RH)

LH VIEW