PREVENTIVE MAINTENANCE SCHEDULE FOR BOWL MILL & COAL FEEDER OF “U# 8 ,D.P.P.S.

DATE → 15.09.17 22.09.17 02.11.17 06.11.17 29.11.17 02.03.18 06-4-18

DESCRIPTION
↓

Running Hours 13586

PTW No. & confirmation 1411 1425 1548 1558 1615 1674
Roller Setting DONE DONE DONE DONE R2 replaced due to brg failure DONE DONE
Scrapper Checking & Necessary DONE DONE DONE DONE DONE DONE DONE
Maintenance
Mill Liners Checking & Necessary DONE DONE DONE DONE DONE DONE DONE
Maintenance
Air Inlet Vane Checking OK OK OK OK OK OK DONE
Classifier Blade Checking OK OK OK OK OK OK DONE
MDV Checking And Necessary Maintenance DONE DONE DONE DONE DONE DONE
Cleaning of PA Duct Internal, Scrapper Zone DONE DONE DONE DONE DONE DONE DONE
and Rejection Passage
Spring Compression(As per Requirement) DONE DONE DONE DONE DONE DONE
Roller Journal oil level checking OK OK OK OK OK OK DONE
Mill Motor Coupling Greasing DONE DONE DONE DONE DONE DONE
Dismantling of coupling, DONE DONE DONE DONE DONE DONE
conditioning checking of coupling, DONE DONE DONE DONE DONE DONE
assemble of coupling & alignment of DONE DONE DONE DONE DONE DONE
coupling
MILL Lube Oil Filter Cleaning DONE DONE DONE DONE DONE DONE
Gear Box Oil Level Condition Checking OK OK OK OK OK OK DONE
CCP Leakage Repair(As Per Requirement) DONE DONE DONE DONE DONE DONE
Coal Feeder Belt Tension Adjustment DONE DONE DONE DONE DONE DONE DONE
Feeder Belt Condition Checking DONE DONE DONE DONE DONE DONE DONE
Feeder Bearing Greasing DONE DONE DONE DONE DONE DONE
Feeder Gear Box Level Condition Checking OK OK OK OK OK OK DONE
Feeder Lube Oil Replacement DONE DONE DONE DONE DONE DONE
Feeder drop pipe chute cleaning DONE DONE DONE DONE DONE DONE
 PREVENTIVE MAINTENANCE SCHEDULE FOR BOWL MILL & COAL FEEDER OF “U# 8 ,D.P.P.S.”

EQUIPMENT: MILL GROUP # 8A

EQUIPMENT: MILL GROUP # 8B

DATE → 13-4-18
DESCRIPTION 14.09.17 10.10.17 08.11.18 02.03.2018
↓

Running Hours 14681

PTW No. & confirmation 1405 1466 1567 1675
Roller Setting DONE DONE DONE DONE DONE
Scrapper Checking & Necessary DONE DONE DONE DONE DONE
Maintenance
Mill Liners Checking & Necessary DONE DONE DONE DONE DONE
Maintenance
Air Inlet Vane Checking OK OK OK OK DONE
Classifier Blade Checking OK OK OK OK DONE
MDV Checking And Necessary Maintenance DONE DONE DONE DONE
Cleaning of PA Duct Internal, Scrapper Zone DONE DONE DONE DONE DONE
and Rejection Passage
Spring Compression(As per Requirement) DONE DONE DONE DONE
Roller Journal oil level checking OK OK OK OK DONE
Mill Motor Coupling Greasing DONE DONE DONE DONE
Dismantling of coupling, DONE DONE DONE DONE
conditioning checking of coupling, DONE DONE DONE DONE
assemble of coupling & alignment of DONE DONE DONE DONE
coupling
MILL Lube Oil Filter Cleaning DONE DONE DONE DONE
Gear Box Oil Level Condition Checking OK OK OK OK DONE
CCP Leakage Repair(As Per Requirement) DONE DONE DONE DONE
Coal Feeder Belt Tension Adjustment DONE DONE DONE DONE
Feeder Belt Condition Checking DONE DONE DONE DONE DONE
Feeder Bearing Greasing DONE DONE DONE DONE
Feeder Gear Box Level Condition Checking OK OK OK OK
 PREVENTIVE MAINTENANCE SCHEDULE FOR BOWL MILL & COAL FEEDER OF “U# 8 ,D.P.P.S.”

Feeder Lube Oil Replacement DONE DONE DONE DONE

Feeder drop pipe chute cleaning DONE DONE DONE DONE
EQUIPMENT: MILL GROUP # 8C

DATE → 16-4-18

DESCRIPTION 16.09.17 11.10.17 31.10.17 04.03.2018

↓

Running Hours 12425 13305

PTW No. & confirmation 14.16 1475 1538 1676
Roller Setting DONE DONE DONE DONE DONE
Scrapper Checking & Necessary DONE DONE DONE DONE DONE
Maintenance
Mill Liners Checking & Necessary DONE DONE DONE DONE DONE
Maintenance
Air Inlet Vane Checking OK OK OK OK DONE
Classifier Blade Checking OK OK OK OK DONE
MDV Checking And Necessary Maintenance DONE DONE DONE DONE
Cleaning of PA Duct Internal, Scrapper Zone DONE DONE DONE DONE DONE
and Rejection Passage
Spring Compression(As per Requirement) DONE DONE DONE DONE
Roller Journal oil level checking OK OK OK OK DONE
Mill Motor Coupling Greasing DONE DONE DONE DONE
Dismantling of coupling, DONE DONE DONE DONE
conditioning checking of coupling, DONE DONE DONE DONE
assemble of coupling & alignment of DONE DONE DONE DONE
coupling
MILL Lube Oil Filter Cleaning DONE DONE DONE DONE
Gear Box Oil Level Condition Checking OK OK OK OK DONE
CCP Leakage Repair(As Per Requirement) DONE DONE DONE DONE
Coal Feeder Belt Tension Adjustment DONE DONE DONE DONE
Feeder Belt Condition Checking DONE DONE DONE DONE DONE
Feeder Bearing Greasing DONE DONE DONE DONE
Feeder Gear Box Level Condition Checking OK OK OK OK DONE
 PREVENTIVE MAINTENANCE SCHEDULE FOR BOWL MILL & COAL FEEDER OF “U# 8 ,D.P.P.S.”

Feeder Lube Oil Replacement DONE DONE DONE DONE

Feeder drop pipe chute cleaning DONE DONE DONE DONE

EQUIPMENT: MILL GROUP # 8D

DATE →
03.09.17 21.09.17 14.10.17 12.12.17 04.03.2018.
DESCRIPTION
↓ O/H

Running Hours 10641

PTW No. & confirmation 1384 1423 1488 1666 1923
Roller Setting DONE DONE DONE DONE 03 no new roller fitted
Scrapper Checking & Necessary DONE DONE DONE DONE DONE
Maintenance
Mill Liners Checking & Necessary DONE DONE DONE DONE DONE
Maintenance
Air Inlet Vane Checking OK OK OK OK OK
Classifier Blade Checking OK OK OK OK OK
MDV Checking And Necessary Maintenance DONE DONE DONE DONE DONE
Cleaning of PA Duct Internal, Scrapper Zone DONE DONE DONE DONE DONE
and Rejection Passage
Spring Compression(As per Requirement) DONE DONE DONE DONE DONE
Roller Journal oil level checking OK OK OK OK OK
Mill Motor Coupling Greasing DONE DONE DONE DONE DONE
Dismantling of coupling, DONE DONE DONE DONE DONE
conditioning checking of coupling, DONE DONE DONE DONE DONE
assemble of coupling & alignment of DONE DONE DONE DONE DONE
coupling
MILL Lube Oil Filter Cleaning DONE DONE DONE DONE DONE
Gear Box Oil Level Condition Checking OK OK OK OK OK
CCP Leakage Repair(As Per Requirement) DONE DONE DONE DONE DONE
Coal Feeder Belt Tension Adjustment DONE DONE DONE DONE DONE
Feeder Belt Condition Checking DONE DONE DONE DONE DONE
Feeder Bearing Greasing DONE DONE DONE DONE DONE
 PREVENTIVE MAINTENANCE SCHEDULE FOR BOWL MILL & COAL FEEDER OF “U# 8 ,D.P.P.S.”

Feeder Gear Box Level Condition Checking OK OK OK OK OK

Feeder Lube Oil Replacement DONE DONE DONE DONE DONE
Feeder drop pipe chute cleaning DONE DONE DONE DONE DONE

EQUIPMENT: MILL GROUP # 8E

DATE →

DESCRIPTION 25.10.17 03.03.2018

↓

Running Hours 7826

PTW No. & confirmation 1525 1677
Roller Setting DONE DONE
Scrapper Checking & Necessary DONE DONE
Maintenance
Mill Liners Checking & Necessary DONE DONE
Maintenance
Air Inlet Vane Checking OK OK
Classifier Blade Checking OK OK
MDV Checking And Necessary Maintenance DONE DONE
Cleaning of PA Duct Internal, Scrapper Zone DONE DONE
and Rejection Passage
Spring Compression(As per Requirement) DONE DONE
Roller Journal oil level checking OK OK
Mill Motor Coupling Greasing DONE DONE
Dismantling of coupling, DONE DONE
conditioning checking of coupling, DONE DONE
assemble of coupling & alignment of DONE DONE
coupling
MILL Lube Oil Filter Cleaning DONE DONE
Gear Box Oil Level Condition Checking OK OK
CCP Leakage Repair(As Per Requirement) DONE DONE
Coal Feeder Belt Tension Adjustment DONE DONE
Feeder Belt Condition Checking DONE DONE
 PREVENTIVE MAINTENANCE SCHEDULE FOR BOWL MILL & COAL FEEDER OF “U# 8 ,D.P.P.S.”

Feeder Bearing Greasing DONE DONE

Feeder Gear Box Level Condition Checking OK OK
Feeder Lube Oil Replacement DONE DONE
Feeder drop pipe chute cleaning DONE DONE

EQUIPMENT: MILL GROUP 8F

DATE →

DESCRIPTION
↓

PTW No. & confirmation

Roller Setting
Scrapper Checking & Necessary
Maintenance
Mill Liners Checking & Necessary
Maintenance
Air Inlet Vane Checking
Classifier Blade Checking
MDV Checking And Necessary Maintenance
Cleaning of PA Duct Internal, Scrapper Zone
and Rejection Passage
Spring Compression(As per Requirement)
Roller Journal oil level checking
Mill Motor Coupling Greasing
Dismantling of coupling,
conditioning checking of coupling,
assemble of coupling & alignment of
coupling
MILL Lube Oil Filter Cleaning
Gear Box Oil Level Condition Checking
CCP Leakage Repair(As Per Requirement)
Coal Feeder Belt Tension Adjustment
Feeder Belt Condition Checking
 PREVENTIVE MAINTENANCE SCHEDULE FOR BOWL MILL & COAL FEEDER OF “U# 8 ,D.P.P.S.”

Feeder Bearing Greasing

Feeder Gear Box Level Condition Checking
Feeder Lube Oil Replacement
Feeder drop pipe chute cleaning