Training Report

Training on Quality Control of Dairy Products

Submitted by:
(Name of Student)
(College)
(Course enrolled in)

Parag Dairy

Pradeshik Cooperative Dairy Federation Ltd.

Lucknow-226001
 Pradeshik Cooperative Dairy Federation Limited
Lucknow-226001
Telephone: +91-522-2236466 Fax: +91-522-
2266472

Certificate

This is to certify that the report entitled 'Quality Control of Dairy Products' is
a brief summary of
the work done by Ms. (name of student) under the Training Program at the Quality
Control
Laboratory of the Dairy during the period of _________________________

(Coordinator) :

(In-charge Quality Assurance) :

(Coordinator) :
 Acknowledgement

It gives me colossal pleasure and satisfaction to state that my project program has
been a success.
I want to extend a vote of gratitude towards the in-charge of Quality Control (QA)
of Parag Dairy,
Mr. H.S. Verma for giving me this oportunity to work in the NDDB(National Dairy
Development
Board) quality-certified laboratory of PCDF (Pradeshik Cooperative Dairy Federation
Limited)
under the brand name 'Parag'. I want to thank the Chemist, Mr. M.K. Srivastava for
his wise
guidance and suggestions.
I want to thank Mrs. Rekha, Assistant Chemist for being a guide and friend which
kept me going.
My thanks to Mrs. Kalpana, Assistant Chemist, for being a friendly support. And the
achknowledgement will go waste if I do not mention the help and support of Lab
Assistants, Mr.
Surendra Singh and Mr S. C. Yadav.
I would also give thanks to my family for giving me strength and encouragement to
complete this
work and hope their gracious blessings will continue.
I would also like the teachers of my institute for their encouragement.
At last i indeed feel honored to have worked in this laboratory which enhanced my
academic
knowledge and creativity in gentle ways.

(Name of Student)
 CONTENT

Topic Page

• About NDDB 5

• Company Profile 6

• Objectives of the Company 9

• Fundamental Knowledge of Milk 10

• Milk Products of Parag 11

• Process Flow Charts 13

• Quality Control – Chemical Analysis & Microbiologica Analysis 17

• Effluent Water Treatment 24

 National Dairy Development Board (NDDB)

The National Dairy Development Board (NDDB) was designed in 1969 on Anand Dairy
Cooperative outlines of creating district cooperative of milk producers at village
level which aim at
collection of whatever amount of milk they produce and payment to them according to
the quality
of milk they supply. Then this milk is processed and supplied to the people at
metropolitans and
other cities at nominal charges.
For about 5 yr., NDDB was dormant till the time they received presents of
Whole Milk
Powder and Butter Oil from European Union and came into action with the help of
Indian
Dairy cooperation.
Operation flood was started in 1970 under the guidance of Dr. Kurein,
Chairperson
NDDB, Anand and Mr. Jamnadas Patel in Khera, Gujarat. The objectives of Operation
Flood
are:
ü To buy the milk from the farmers and villagers as much milk as they
could
supply at reasonable prices and keep the price of milk stable whole
year.
ü To operate, procure, process and market milk and milk products.
ü Production of good milk after its qualitative and quantitative
estimation.
ü System to eliminate middleman.
ü Providing technical inputs and services to yield of milk animals.
ü Organizing an efficient transport system to collect milk from
villagers.
ü Set up of balancing dairies and storage system to convert excess milk
to
milk powder and butter oil.
ü Train personnel to plan and manage the system as well as operate the
services described.
ü To meet out these objectives, NDDB started dairy plants all over
India and
Mother Dairy was one of them. It was set up in 4 major cities at
Delhi,
Mumbai, Chennai and Kolkata.
Operation flood was a major dairy development program. Funds were
generated by the sale
of dairy commodities donated by the World Food Program (FAO-UN) which assisted
project to
carry out its mission.
This included establishing dairy cooperatives in rural milk sheds, setting
of animal
husbandry units, constructing modern dairies in cities, organizing storage and long
distance
transportation and project planning with manpower development. The first phase of
operation flood
was completed in 1979, followed by second phase (1979-1988), assisted by European
Economic
Community. Its third phase ended in 1996.
 Profile of the Company

Name of the Organization Lucknow Producer's Cooperative Milk Union

Ltd.
Address of the Organization 22. Jopling Road, Lucknow
Established 1938
Registration 23 March, 1938
First Dairy Inspector N. K. Bhargava
Place of Establishment Initially at Charbagh, shifted to Ganesh
ji, presently at 22,
Jopling Road , Lucknow.
Founder Raj Bahadur Gopal Lal Pandya
Board of Directors Mr. Gopal Pandya
Mr. N. C. Charturvedi
Mr. Tej Shankar
Mr. Pushkar Nath Bhatt
Per Day Production of Milk Initially 4000 lts.
Location Initially Charbagh, presently, 22, Jopling
Road, Lucknow
Area of Distribution Initially-Bakshi ka Talab, Tewari ganj, at
present-entire
district.

About the Company

The common brand name of the company is “PARAG” the meaning of PARAG is the pollen
of flower the slogan in the logo is: -
PURE NATURAL & GOOD HEALTH
Parag milk shed is situated in the Lucknow, the capital of Uttar Pradesh since
independence it has
formed part of the traditional supply line of agriculture products from the village
to the big cities
rich in its milk potential the milk shed has, in the source of last few decades
been thoroughly
exploited by small traders and powerful contractors and well organized private
dairies. Thus, while
such intermediaries were retaining large profits the rural milk producers found
their position
deteriorating day by day.
In 1950-a co-operative milk supply union was organized in Lucknow , which started
collecting milk
from village and supplied to Lucknow and local markets. This milk union continued
function for
about a decade, in the mean time Lucknow milk scheme was established by government
of India in
1959-60 to ensure cheaper milk to the local pollution of Lucknow. The scheme
started operating
through 12 chilling centers in Eastern Uttar Pradesh. These chilling centers were
mainly coated in
thither district of Lucknow , Barabanki, Raebareli , Kanpur, Unnao, Sitapur etc .
The milk was
mainly collected through contractors. 10 milk unions were also found almost at the
same time,
around each chilling center. These continued functioning in a rather lop-sided
manner till 1977.
Gradually all the milk union almost become defunctioning and was supplying very
little quantity of
milk during the years 1970-77. Obviously contractors had monopoly and collected
major share of
milk which was either supplied to Lucknow or to the local population of the city.
This programmer was launched in Uttar Pradesh in 1972 and the implementing agency
in the was
pradeshik cooperative dairy federation limited which was framed in the year. The
basic idea was
to replicate anand pattern societies in Uttar Pradesh. In august September 1972
organization of
societies in Lucknow district was taken up bar out, Mohanlalganj,Amausi blocks. A
spear head team
from national dairy development board was posted in Lucknow , which started
functioning from
April 1978 with a team of 27 employees drawn from Lucknow milk 198 milk procurement
cooperative societies by the year 1981, when the operation fllod-14 programme
ended.
Feeded balancing dairy, Lucknow Producer’s Co-operative Milk Union Ltd was set up
under
operation flood-1 programmer with the specific purpose of supplying milk of local
markets and
other districts.
Dairies and conversion surplus milk into various dairy products. This dairy is
situated in the middle
of Lucknow . The dairy was commissioned in April 1978 and processed the liquid milk
procured
from the then milk shed comprising Lucknow, Raebareli, Barabanki and Unnao.
The purpose of establishing feeder balancing dairy, Lucknow co was to provide
remunerative
market for milk produced in the milk shed comprising district of Lucknow ,
Barabanki, Raebareli,
Kanpur and Sitapur as envisaged under operation flood-1 scheme. Thus feeder
balancing dairy was
oblized to receive entire surplus milk from the rural areas, through a network of
milk coop. In 1978-
79 the average handing of milk per day at fbd-Lucknow Producer’s Co-operative Milk
Union Ltd
was 49,300kg. With peak handing of 1, 04,950kg in the feb.
In April 1981 Lucknow Producer’s Co-operative Milk Union Ltd launched pasteurized
whole milk
packed in polythene sachet for local consumers. The supply of milk was gradually
extended to other
local markets. As the basic idea of establishing FBD-Lucknow Producer’s Co-
operative Milk Union
Ltd was to convert surplus milk into various dairy-products, this activity started
in sept. 1978 with
manufacture of skimmed milk powder and ghee. The manufacturing of table butter was
started from
April 1981. In view of milk production procurement and marketing potential of
Lucknow
Producer’s Cooperative Milk Union Ltd , and expansion programme has been undertaken
by
N.D.D.B. On turn basis. The target set is as under:
 Increasing processing capacity from 1 lack to 3.5 liters per day.
 Increasing powder plant capacity from 10 tones to 40 tones per day.
 Increasing the capacity of ghee plant from 1.m.t. to 4.m.t. per day.
 Increasing the capacity of butter manufacturing up to 16.m.t. per day
 The work of expansion has been complete in 1989.
The work of expanded dairy started functioning on full capacity in 1991-1993 year.
The liquid milk
and products are selling in the market in the brand name of PARAG. The milk product
has been
marketed by P.C.D.F. luck now. The sale of liquid milk has been carried out Lucknow
Producer’s
Co-operative Milk Union Ltd, Lucknow. In the year 1983 P.C.D.F. Ltd. started
working under
Operation Flood – II (White revolution) scheme. Mostly unit milk Sahakari Board
where connected
under Operation Flood – II, having the name Dugdh Utpadak Sahakari Sangh (D.U.S.S.)
Ltd.
P.C.D.F. Ltd. takes royalty of common brand name PARAG and all the important policy
taken by
Pradeshik Cooperative Dairy Federation Ltd. Who monitors to all the D.U.S.S. Ltd.
i.e. Lucknow ,
Kanpur, Varanasi. PARAG provides hygienic, nutritious milk and milk product. In the
year 1983
Operation Flood – II scheme was launched, the main objectives of the Operation
Flood were
following –
· To collect the milk directly from the producers (Villagers through society).
· To insure the supply of quality milk collected from the villagers which being
sold in the market
area of city.
· To save the producers, villagers and the customers from the middle man.
· The milk is collected firstly to the society level then it comes to D.U.S.S.
level finely it comes
under the state level i.e. Federation.

Objectives of the Company

 OBJECTIVES
PCDF’S front-end objective was to see that there was enough milk for everyone in
town.
Marketing is simply the PCDF’S tool to achieve their ultimate objective and
delivering the
pure parag milk to every home.

 PURPOSE
PCDF’S aims to build a system to ensure that individual farmer got a fair price for
the milk
he sold.
Management System Policy
We firmly believe that the path to progress can only be through procurement and
production of
superior quality milk & milk products, timely deliveries & total customer
satisfaction.
We will bring in qualitative change in the lives of our milk producers by ensuring
profitable returns
to their produce and offering quality & safe products at competitive price to
consumers through
proffesional excellence. We will create a vibrant work environment, continuously
imroving upon
our production, marketing ans service operations through application of quality,
food safety &
environmental management systems.
 Fundamental Knowledge of Milk
Milk is the secretion derived after complete milking of healthy milk animal,
excluding that obtained
within 15 days before or after 10 days of calving.
Composition of Milk
01. Milk Fat
Milk fat is the mixtures of 19 fatty acids. The bulk of fat in milk
exist in the form of
small globules with size approx. 0.1 to 22microns. It is an oil-in-water
type emulsion.

02. Proteins
Protein is the most complex organic substances. They are vital for
living organisms as
they constitute an indispensable part of the individual body cell. The
protein of milk
consists of Casein, Lacto globulin and Lacto albumin. It is in colloidal
state. Casein is
only found in milk. It is easily coagulated by heat treatment.

03. Water
It provides the medium in which all the milk constitutes are either
dissolved or
suspended. Most of it is free and only a small portion is in bound form,
being firmly
by protein and phospholipids.

04. Lactose(Milk Sugar)

It is found only in milk. It exist in true solution phase and is
fermented by bacterial to
yield lactic acid. It is very important for cultured milk products. It
can also cause
souring in milk and its products.

05. Mineral Matter:

Although it is present in small quantity, it is very essential for human
body. These are
mostly salts like Mg, Na, P, N etc. It influences physio-chemical
properties of milk
and also affects the nutritive value.

06. Phospholipids:
There are three types of phospholipids (Lecithin, Cephalic and
Sphingomylein).
Lecithin is important constituent as it helps in the formation of outer
membrane of fat
globules.

07. Pigment:
There are two type of pigment present in milk, Fat Soluble and Fat
insoluble.
Carotene is fat soluble and is responsible for the yellow color of milk.
The other two
are Xanthophylls and riboflavin. Carotene also acts as an anti oxidant
and as a source
of Vitamin A.

08. Milk Enzymes

The important milk enzymes and their specific action are as follows:
 - Anise (diasterase) Starch
- Lipase Fat splitting, leads to rancid flavor
- Phosphatase It is capable of splitting certain
phosphoric esters.
- Protease It is capable of splitting proteins.
- Catalase decomposed hydrogen peroxides.
 09. Vitamins

Vitamins are present in minute quantities in milk or any other food

but play a very
important role in vital functioning of human body. There are 25
vitamins present in
milk. These are fat soluble e.g. Vit. A, D, E,K. apart from fat
soluble there are water
soluble vitamins as B-complex(B1, riboflavin or B2, pantothenic
acid, niacin,
pyridoxine or B6.)

Milk Products of Parag

1. Packaged Milk: Pasteurised and standardised packaged milk is available in 500
ml and 200
ml packs of four types, viz., Parag Gold (full cream milk), Parag Taaza
(toned milk), Parag
liter (skimmed milk), Double Toned Milk. Flavored Milk is also available in
200 ml packs.
2. Butter: It contains less than 80% milk fat and more than 15% moisture and
high acidity. It is
prepared exclusively from milk cream of curd of cow or buffalo milk without
the addition of
salt, color or any preservative and is intended for cooking or for
preparation of Ghee. Parag
Butter is avaialble in 20 gm, 100 gm and 500 gm packs.
3. Ghee: About 43% of total quantity of milk produced in India is manufactured
first into
butter and then converted into Ghee. Bulk of Ghee is derived from buffalo
milk because it is
richer in fat that cow milk. In Parag surplus butter is mutted in steam
jacket kettles. Which
are equipped with mechanical stirrers and heated with steam till the
moisture is removed.
4. Dahi: Commonly known as Yoghurt. Two type of dahi is avaialble viz., curd and
sweetened
curd (Mishti Dohi) in 200 gm packs.
5. Paneer: Commonly called as Cottage Cheese. In Parag, Paneer is produced by
the
traditional method in which citric acid is added to the boiled milk and the
milk immediately
gets adulterated and water is separated and paneer is obtained. It contains
less than 50% frat
of more than 60% moisture.
6. Others: Other Parag products avaialable in the market are: Peda, Cream, Ice-
cream, Kheer (
chhena and rice), Rasogulla, Gulab Jamun, Besan laddu etc.

Future Products:
Some new products like coffee powder, ready to make ice-cream powder, baby food
and other milk drinks are in the testing stages.
 Process FlowCharts

Process Flowchart for liquid milk Packaging

Milk Reception in Cans and Tankers

Grading,Sampling,Testing
Weighment

Unloading through online Strains

Chilling

Raw milk storage tank

Balance tank of pasteurizer

Recombination Pasteurisation Seperation

Sampling
& Homogenisation (78 deg. Celsius for 15 sec)
& Testing
Cream Storage
Tank
Milk Chiller

Pasteurized Milk Storage Tank

sampling & chiller
testing
Sampling & Testing

Pouch machine balance tank Tanker

Pouch Filling Polyfilm

Sampling & Testing

Crating

Cold Storage

Dispatch

_________________________________________________________________________
 Standard Operating Procedure for Flavored Milk

Pasteurised Milk
Standardization
Testing in QC
Taken in Presanitized Tank

Addition of Sugar (7% of Milk)

Filteration
Sugar Syrup made
in different
tank or vessel
heated upto 80 deg.
Chilled upto 7
deg.
Addition of Color & Flavor
Testing in QC
Packaging (PoplyPack)

Stacked in Milk Crates

Stored at 4 deg. Celsius

testing in QC
Dispatch
______________________________________________________________

Process Flow Diagram for Dahi Plain/ Sweetened Dahi

Standardised Milk from Storage Tank

Boiled Sugar Solution Heating of Milk at 95 deg. Celsius approx.

(In Case of Sweetened Dahi)
Culture at 1.0-1.5% Cooling Milk to 44 deg. Celsius
(Inoculant and Milk)

Filling Cups
(Earthern and Plastic)
 Fixing Lid and Sealed

Placed in Corrugated Trays & then in Crates

Transferred to Incubation Room maintained at 42 deg celsius

Transferred Crates to Cold Storage maintained at < 5 deg celsius

Dispatch
_______________________________________________________________________

Process Flow Diagram for Ghee

Pasteurised Cream

Churning Removal of Butter

White Butter in Trolleys/20 kg in cartons

Butter Melting vat

Ghee Kettle (110 +- 2 deg. Celsius)

Transfer to Settling/Storage tank

Sampling and Testing Classification

Storage Tank

Filteration

Ghee Filling Tank

Filling Filling and Soldering of

Tins

PolyPack Filling/lined Cartons

 Monocartoning and cartooning

Storage

Dispatch
________________________________________________________________________

Process Flow Diagram of Butter

Pasteurization of cream

Storage Tank

loading to churn

Churning Removal of Butter

Milk

Pasteurised Water Washing with pasteurized water

Preworking

Unloading in Trolleys

Packing in Ploythene liner & c.box hardening in Cold Store

Storage for Self Consumption

 Quality Control
Quality control is an essential and most important department for any manufacturer.
Today every
organization has efficient quality control system. Quality control is depend upon
only practical
(Survey Analysis and Right Procedure). In D.U.S.S. Ltd. LUCKNOW at reception point
of milk
from different societies (Producers Villagers) Milk is collected and basic test are
carried out quickly
after cleaning it is send for further processing. Finally after pasteurization
three type of milk obtain
that is Full cream milk. Toned Milk, Janta Milk.
Milk procedure out through some stages----------------------
1. Organo Leptic Test
It passes through three stages. This is the first stage:
Seeing
Smelling
Testing
2. MBRT (Methyl Blue Reduction test)
It is done to check the hygenic quality of milk. It gives an idea about the
becterial load in
milk.
10 ml milk is taken ina test tube along with 1 ml of Methyl blue. It is
kept for observation at
37 deg. Celsius. Bacterial load is inversely proportional to disappearnce
of blue color.
3. Gerber Method
It is done for fat content of milk
10 ml mik is taken in milk butyrometer. 10 ml conc. H2SO4(1.0-1.182
specific gravity) is
added to it. 1 ml Amyl alcohol (0.85 specific gravity) is added. Lock
stopper is put on
butyrometer and it is centrifuged for 3-5 mins.
Scale reading is observed.
4. SNF(Solid not Fat) Analysis
SNF=CLR(Corrected Lactometer Reading)/4 + 0.2*Fat + 0.29 (This formula is
used for Big
lactometer)
SNF=CLR/4 + 0.2*Fat + 0.50 (for small lactometer)
5. Acidity test
This is done to find out the pH of milk. Acidity of milk should be between
0.10 – 0.15.
Curdling occurs at 0.18.
9ml milk is taken in a beaker. 1% Phenophtahlein indiactor is added. 0.1N
NaOH is take to
be titrated against.
Acidity=9*N*V(vol of NaOH)/w(milk)
Milk Adulterants
Soda
2 ml of milk is taken in a test tube.
2ml rosalic acid solution (0.05N) is added t it.
If red color appears – soda +ve
If pale ornage color appears – soda -ve

Urea
2 ml milk is taken in a test tube.
2 ml DMAB (dimethyl benzaldehyde) solution is added to it.
If light color (yellow) – urea -ve
If dark color (yellow) – urea +ve

Salt
1 ml of milk is taken in a test tube.
5 drops of salt detecting sol.(Potassium chromate)added
5 ml AgNO3(0.1342%) is added.
Yellow color – salt +ve
Brown color – salt -ve

Glucose
1 ml milk is taken in a test tube.
1 ml gluscose detection sol. A(Barfold sol) added
Gave boiling water bath for 3 mins.
Immediately dipped in cold after 3 mins
Added 1 ml Solution B(Phosphomonolytiv acid)
dark blue color – gluscose +ve
Light blue color – glucose -ve

Precaution-
In this test the test tube should not be subjected to heat for more than 3 minutes
while giving water
bath.
This can result in a false positive result.
Sugar
1 ml milk is taken in a test tube
2ml sugar detecting sol.(resorcinol) is added
Kept in water bath for 1 – 3 mins
Brick red color – sugar +ve
Light color – sugar -ve

Starch
3ml milk is taken in a test tube
It is boiled and then cooled
4-5 drops of starch detecting sol(iodine sol.)added
Yellow color – starch -ve
Blue color – starch +ve

Ammonium Compound
5ml milk is taken
1ml amm. Comp. Detection sol.
Light shade – test -ve
Dark shade – test +ve
Product Testing
Curd
Acidity of Curd:
9gm curd is weighed.
10 ml distilled water is added
It is titrated against 0.1 N naOH.
As per experiment, 9.7 ml naOh was consumed, hence acidity of curd was 0.97.

Butter
Moisture in Butter:
Empty Beaker was weighed: 51.7036 gm
10 gm butter was taken. Butter was melted and moisture was boiled off.
Weight if butter = 59.743-51.7036=8.040 gm
Implies, misture % = 13.57 %
Standard moisture should not be more than 16%.
Acidity of butter:
20 gm butter is weighed.
90 ml d.w. Is added to it. Butter is melted.
Acidity = 9*N*V/w = 9*0.02*1.5/20 = 0.01
Standard acidity should not be more than 0.05
Salt in Butter:
Vapor is boiled off from 10 gm butter.
Petroleum etehr is added due to which fat seperates.
The seperated fat is weighed: 16.8693 gm.
250 ml distilled water is added. The salt dissolves in water.
17.6ml of solution is taken in a seperate beaker. 5 drops of K2Cr2O7 (0.1204 N) is
added. 0.04 ml
of AgNO3 is added.
Standard salt content should not be more than 2-2.5%.

Paneer
Acidity of paneer:
9 gm paneer is taken and distilled water is added to it.
1 ml phenophthalein is added to it and it is then titrated against 0.1 N NaOH.
1.3 ml NaOH is consumed, hence acidity is 0.13.
Moisture content of Paneer:
Beaker is weighed: 53.9982 gm
Weight of beaker with ghee: 69.643 gm
Weight if beaker with paneer: 74.6433 gm
Weight after boiling off moisture: 71.6669 gm
Implies, 74.6433-71.6699=2.9764 moisture is present in 5 gm paneer.
Implies, Moisture content is 59.52%, thus in 100 gm, 40.480 gm is dry weight.
Fat test:
Same as gerber method of fat analysis.

Microbiological Analysis of Milk

Purpose:
To test the liquid milk-
Standard Plate Count (SPC)
Equipment used:
1) Laminar Air Flow
2) Sampling Bottle
3) Auto pipette with tips
4) Dilution Blank (9 ml or 99 ml)
5) Test Tube/Culture Tube
6) Plating Media
7) Durham’s Tubes
8) Petri Dish
9) Hot Air Oven
10) Autoclave
11) Incubator
12) Colony Counter
13) pH Strips
14) Refrigerator

Sterilization: Sterilize sampling and plating equipments whenever possible with dry
heat in a hot
air oven at 170°C for two hours. Sterilize the media and materials that are likely
to be charred in dry
oven, by autoclaving at 15 psi (127°C) for 20 minutes.
After sterilization all media should be stored in hygienic condition.
Collection of sample:
Milk sample received should be stored in refrigerator below 7°C till tested.
General Precautions:
a) Use only sterilized bottle to collect sample
b) Collect all samples aseptically.
c) Stoppers or lid of the bottles should not be removed from the bottles
unless necessary.
d) Replace the stopper or lid immediately after the sample is obtained.
e) Do not fill the bottle more then three fourth of its capacity.
f) Clearly label each sample bottle indicating the source, date etc.
g) Keep the sample immediately in refrigerator below 7°C.

Composition And Preparation Of Media:

Plate Count Agar (Tryptone Glucose Yeast Agar) For S.P.C. :
Ingredients:
1) Tryptone 5.0 Gms. / litre
2) Glucose (Dextrose) 1.0 Gms. / litre
3) Yeast Extract 2.5 Gms. / litre
4) Agar 15.0 Gms. / litre
5) Final pH 7.0 ± (0.1)
Preparation: Suspend 23.5 gm of ready made Plate Count Agar in 1000 ml distilled
water, add 6.5
gm NaCl, dissolve and adjust the pH 7. Boil to dissolve the medium completely and
fill it in flask or
bottles.
Sterilization: Sterilize by autoclaving at 15 lbs pressure for 20 minutes. At the
time of use
completely melt the media, then cool it in water bath set at 45°C.
Standard Plate Count Test:
Materials required:
1) Plating chamber
2) Petri plates
3) Plate count agar
4) Auto pipette with tips (1.0)/pipette 2.2 ml.
5) Dilution tubes containing 9 ml of batch phosphate buffer
solution.

Procedure:
1-Transfer 1 ml of well mixed sample to 9 ml diluents (phosphate buffer
solution).Mix
Well and transfer 1 ml of this suspension to second tube to make second
dilution.
 Similarly make third and fourth dilution as per requirement
2-Arrange the Petri plates for each dilution to be tested, mark them with
sample no. and
Date.
3-Transfer 1 ml in each plate from respective dilution of sample being
tested.
4-Melt the plate count agar, cool it about 45°C and pour 10 ml of this
medium into the
Petri dishes. Mix the agar by rotating the plate.
5-Allow the agar to set, invert and incubate the plates at 37°C for 48
hours.
6-At the end of 48 hours remove the plate from the incubator and count the
colonies.
7- Also prepare a control plate with 15 ml media for checking its sterility
Counting and Expression Of results:
Count the colonies grown in Petri plates. Count only those plates, which
have 30 -300
colonies.
Computation:
Count the colonies developed in each plate for respective dilution.
Multiply colonies per plate by dilution used and report the arithmetic
average as plate
count per milliter/gram.
Recording / Reporting Of Results:
Record and report the result as – Standard Plate Count/ml/gm---Or SPC/ml/gm

EFFLUENT WATER-TREATMENT
Water is used for chilling the milk so that bacterial action in milk can be
reduced. There are many
impurities present in the water. There is several treatment of water for reduce
these impurities &
turbidity from the water.

EFFLUENT TREATMENT PLANT (E T P)

Dairy effluent are organic in nature which have high BOD when it is discharge as
such in water
bodies the bacteriological action will deplete the oxygen content of stream which
is not good for
animals ,fishes & plants. Life which depend on oxygen . Therefore, it is necessary
to remove the
organic matter content prevent in the effluent before discharging it in to the
environment.
The ETP have following stages:-
1: Oil collection sump/ fat removed unit:-
It is a devices which is used to remove out fat, oil,other greasy substances and
floating materials
from the effluent water coming out from the dairy industries.
2:-Equalization tank /Neutralisation tank :-
Diffused aeration line provided in the equalization tank .Diffused aeration
prevention the formation
of lactic acid and reduced BOD about 50%. Neutralization tank are meant for to
control the pH of
effluent. Due to this, the acidity of effluent water is reduced and it becomes
harmless for the next
stage treatment.
3:-Aeration Tank:-
In this tank extended are provided. In this tank, with the help of micro-organism ,
in the presence of
air the organic matter is converted into simpler material through floculation
process and water
becomes less harmfull. In this tank activated sludge takes place. The sludge
digestion takes through
aerobatic process. The sludge new active microbial cell here which are common by
referred as
mixed liquour suspended solids which is golden brown in colour, and a part of the
sludge with the
old cell in sent for clarifier /sludge setting tank.
4:-clarifier:-In this, sludge is separated and is collected in sludge drying beds
with the help of pump
and the rest of liquid material is repumped into aeration tank for purification.
5:-Sludge Drying Beds:- In this, with the help of Solar radiation sludge in a very
good fertilizer
which contain good amount of carbon, moister, inorganic material and metals
contents, which can
used for agricultural purpose.
6:-Vee notch chamber:- In this chamber a sample of treatment water is tested and if
treatment water
have all the standards of UPPCB then it is drained into water bodies.

TOTAL SOLIDS(T.S.)
PRINCIPLE:- Total solids are determined as the residue left after evaporation of
the unfiltered
sample.
PROCEDURE:-
1:-Take an evaporating dish of suitable size and weigh.
2:-Evaporate 250-500 ml unfiltered sample in the evaporating dish on a water bath.
3:- take the final weight of the dish after evaporation of the sample.
CALCULATION:-
TOTAL SOLIDS,g/l=A-B*100/v
where, A=final wt. of the dish in g
B=initial wt. of the dish in g
C=volume of sample taken in ml

TOTAL DISSOLVED SOLIDS (TDS)

PRINCIPLE:-Total dissolved solids are determined as the residue left after
evaporation of the
filtered sample.
PROCEDURE:-
1:-take an evaporating dish of suitable size & wt.
2:-evaporate 250-500 ml filtered sample in the evaporating dish on a water bath.
CALCULATION :- TDS, g/l=A-B*1000/V
Where, A=final wt. of the dish in g
B=initial wt. of the dish in g
V=volume of sample taken in ml.
TOTAL SUSPENDED SOLIDS (TSS)
Determine total suspended solids as the difference between the total solids and
total dissolved
solids. TSS=TS-TDS
pH
PRINCIPLE :- pH is the negative log of the hydrogen ion concentration in a
solution. It can be
measured by colorimeteric methods using various indicators or paper strips.
However, the use of
colorimeteric methods are less convenient and less accurate. For accurate
measurement of pH ,
electrometeric methods are used employing the hydrogen ion sensitive electrodes.

APPARATUS:-There are a number of makes and models available for pH meters. Portable
pH
meters operated by battery can also be obtained. The accuracy of pH can vary from
0.01 to 0.1
depending on the make. Some pH meters employ two electrodes , an indicators glass
electrode, and
a calomel reference electrodes. Most pH meters also have a temperature compensation
system to
avoid the differences arising due to the difference temperatures.

PROCEDURE:-
1:-Follow the instructions given by the manufacturer to use the pH meter.
2:-Essential aspect to use all the pH meters is to calibrate it with suitable
buffer. Ready buffer of pH
values are also available in the market. See the pH meter with a buffer whose
values near to the
expected pH of the sample.
3:-Buffer of different pH values can also be made in the laboratory in the
following manner.

A. Potassium hydrogenphthalate buffer

Dissolve 10.2g of potassium hydrogenphthalate in
Water to prepare 1000ml of buffer.
B. Phosphate buffer
Dissolve 3.40g of KH2PO4 and 4.45g of Na2HPO4.2H20 in water to prepare 1000 ml
of buffer.
C. Borax buffer
 Dissolve 3.81g of Na2B4O7.10H2O in water to prepare 1000ml of buffer.
The values of the above buffers at various temperatures are as follows:
Temp 0’c phthalate phosphate borate
0 4.01 6.98 9.46
5 4.00 6.95 9.39
10 4.00 6.92 9.33
15 4.00 6.90 9.27
20 4.00 6.88 9.22
25 4.01 6.86 9.18
30 4.01 6.85 9.14

DISSOLVED OXYGEN
1.Winkler’s Iodometric Methods
PRINCIPLE :- The manganous sulphate reacts with the alkali (KOH or NaOH) to form a
white
precipitate of manganous hydroxide which in the presence of oxygen, gets oxidized
to a brown
colour compound. In the strong acid medium manganic ions are reduced by iodide ions
which get
converted to iodide equivalent to the original concentrated of oxygen in the
sample. The iodine can
be titrated against thiosulphate using starch as an indicator.
REAGENTS
A. Sodium thiosulphate, 0.025 N
Dissolve 24.82g of Na2S2O3.5H2O in boiled distilled water and make up the volume
to 1 lt.
Add 0.4g borax or a pallet of NaOH as stabilizer. This is 0.1 N stock solution.
Dilute it to 4
times with boiled distilled water to prepare 0.025 N solution (250->1000 ml).
Keep in a brown
glass stoppered bottie.
B. Alkaline Potassium iodide solution
Dissolve 100g of KOH and 50g of KI in 200ml of boiled distilled water.
C. Manganous sulphate solution
Dissolve 100g of MnSO4.4H2O in 200ml of boiled distilled water and filter.
D. Starch solution
Dissolve 1g of starch in 100ml of warm(80’c-90’c) distilled water and add a few
drops of
formaldehyde solution.
E. Sulphate acid
H2SO4.conc(sp. Gr.1.84)
PROCEDURE:
1. Fill the sample in a glass stoppered bottle (BOD bottle) of known volume
(100-
 300ml),carefully, avoiding any kind of bubbling and trapping of the air
bubbles in the bottle
after placing the stopper.
2. pour 1ml of each MnSO4 and alkaline KI solution (in case, the volume of the
sample is
about 300ml, instead of 1ml of reagents add 2ml solution of each),
well below the surface from the walls. The reagents can also be poured at
the bottom of the
bottle with the help of special pipette syringes to ensure better mixing
of the reagents with
the sample. Use always, separate pipettes for these two reagents. A ppt.
will appear.
3. Place the stopper and shake the well by inverting the bottle repeatedly. Keep
the bottle for
some time to settle down the ppt. If the titration is to be prolonged for
few days, keep the
sample at this stage with the ppt.
4. Add 1-2ml of conc. H2SO4 and shake well to dissolve the ppt.
5. Remove either the whole contents, or a part of them (50-100ml) in conical
flask for titration.
Prevent any bubbling to avoid further mixing of oxygen.
6. Titrate the contents, within one hour of dissolution of the ppt. against
sodium thiosulphate
solution using starch as an indicator. At the end point, initial dark blue
colour changes to
colourless.
CALCULATION:
When whole contents have been titrated:
Diss. Oxygen, mg/l = (ml*N)of titrated*8*1000/V1-v
When only a part of the contents has been titrated:
Diss. Oxygen,mg/l = (ml*N)of titrant*8*1000/V2(V1-v/V1)
Where,
V1=volume of sample bottle after placing the stopper .
V2=volume of the part of the contents titrated
v=volume of MnSO4 and KI added
In occanography , the unit ml/l is preferred over mg/l. It can be obtained by
dividing the value
in mg/l.
AZIDE MODIFICATION OF WINKLER METHOD
Principle
The presence of certain oxidizing and reducing material may effective interface
with the
determination of oxygen by converting iodide ions to iodide or vice-versa. The
azide
modification removes the interference of such substances especially nitrite.
Nitrite is destroyed
by sodium azide. The method, therefore ,is suitable particularly in polluted
waters, biologically
treated waters and in BOD samples.
Reagents
 A. Sodium thiosulphate ,0.025N
See winkler’s method
B. Alkaline iodide azide solution
a) Dissolve 500g of NaOH or 700g of KOH and 150g of distilled water to
make 1 lt. of
solution.
b) Dissolve 10g of NaN2 in 40ml of distilled water. Mix the two
solutions (a)&(b).
C. Manganous sulphate solution
See winkler,s method
D. Starch solution
See winkler’s method
E. Sulphate acid
H2SO4. conc. (sp. gr.1.84)
PROCEDURE
Follow the same Winkler’s method except that , add alkaline iodide azide
solution instead
of alkaline potassium iodide in the same quantities.
CALCULATIONS
Same as for Winkler’s iodide method.

BIOCHEMICAL OXYGEN DEMAND(BOD)

Principle:
Biochemical oxygen Demand (BOD) is the measure of the degradable organic material
present in a
water sample, and can be defined as the amount of oxygen required by the
microorganisms in the
stabilizing the biologically degradable organic matter under aerobatic conditions.
The principle of the methods involves, measuring the difference of the oxygen
concentrated
between the sample and after incubating it for 5days at 20’c
APPARATUS & REAGENTS
A. BOD bottles
B. BOD incubator
Having temp. control at 20’c
C. Phosphate buffer
Dissolve each 82.5g KH2PO4. 21.75g K2HPO4. 33.4g Na2HPO4.7H2O and 1.7 g
NH4CL
in distilled water to prepare 1 lt. of solution. Adjust pH to7.2.
D. Magnesium sulphate
Dissolve 82.5g MgSO4.7H2O in distilled water to prepare 1 lt. of solution.
E. Calcium chloride
 Dissolved 27.5g of anhydrous CaCl2 in distilled water to prepare 1 lt. of
solution.
F. Ferric chloride
Dissolve 0.25 g FeCl2.6H2O in distilled water to prepare 1lt. of solution.
G. Sodium sulphite solution, 0.025 N
Dissolve1.575g Na2SO4 and dilute to 1000ml. Solution should be prepared
freshly.
PROCEDURE:-
1:- Prepare dilution water in a glass container by bubbling compressed air in
distilled water for
about 30 minutes.
2:- Add 1ml each of phosphate buffer, magnesium sulphate, calcium chloride, and
ferric chloride
solutions for each lt. of dilution water and mix thoroughly.
3:- Neutralize the sample to pH around 7.0 by using 1N NaOH or H2SO4.
4:- Since the DO in the sample is likely to be exhausted ; it is usually necessary
to prepare a suitable
dilution of the sample acc. to the expected BOD range. See the table for the
dilution of the sample.
5:- Prepare dilution in a bucket or a large glass trough , mix the contents
thoroughly . fill 2 sets of
BOD bottles.
6:- Keep one set of the bottles in BOD incubator at 20’c for 5 days , and determine
the DO contents
in another.
 References
• Expanding Horizons by B.D.Singh

• www.parag.co.in

• www.nddb.co.in

• www.scribd.com

• Biochemistry by J.L.Jain

• Microbiology by Prescott