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Abstract: Quality control for compaction of earth fills is commonly performed by measuring the in situ density using the sand cone method.
In situ density measurements from sand cone testing are highly operator-dependent; in addition, the test procedure is tedious and time-
consuming. In this study, a dynamic cone penetrometer (DCP) was used to perform quality control (QC) of earthworks by measuring pen-
etration resistance in compacted soil. DCP tests were performed on three test pads specially constructed using different soil types—clayey
sand with gravel, clayey sand, and silty sand. The test results were expressed in terms of a dynamic penetration index (DPI), defined as the
depth of penetration of the cone per hammer blow. Correlations are developed between DPI and compacted density for the three soil types
considered. In order to meet the criterion of compacted density equal to or greater than 98% of the maximum density from a laboratory
standard Proctor test, DPI values are found to range from 5 to 8 mm=blow, corresponding to 250 mm penetration of cone on tested soil types.
The effect of the fall height of the hammer on the measured DPI is also studied by performing DCP tests for two fall heights, 575 and 450 mm.
DPI values are found to increase by 11–26% when the height of the fall increases from 450 to 575 mm, for the highest energy level considered
in the study. It is also found that DPI is very sensitive to the moisture content and in situ density of compacted layers. The DCP device
provided quick test results and was simple to operate on any subgrade layer; hence, the frequency of QC tests can be increased, leading to an
improvement in the overall quality of compaction of earthworks. DOI: 10.1061/(ASCE)CO.1943-7862.0001530. © 2018 American Society
of Civil Engineers.
Author keywords: Field density; Quality control; Dynamic cone penetrometer; Dynamic penetration index.
Introduction is met when the compacted density of the fill material is equal to or
greater than 98% of the maximum dry density (MDD) with mois-
The performance of highways under traffic loads depends on the ture content within −1 and þ1% of the optimum moisture content
quality of compaction of the earth fills over which they are sup- (OMC) (Elias et al. 2001). The MDD and OMC for a particular soil
ported. Site engineers face the challenging task, especially for large are obtained from standard Proctor compaction tests conducted as
construction sites, of assessing the quality of compacted earth- per ASTM D698 (ASTM 2012) specifications.
works. Currently, sand cone [ASTM D4914 (ASTM 2008)] and Sand cone testing for QC of compacted layers involves many
calcium carbide [ASTM D4944 (ASTM 2011b)] or direct heating steps, and even a skilled technician takes at least 30 min to perform
[ASTM D4959 (ASTM 2007b)] methods are widely used to mea- this test (Krebs and Walker 1971). Hence, indirect methods have
sure the in situ density and moisture content of compacted fill become popular in recent times to directly measure the stiffness
material (McCook and Shanklin 2000; Talbot 2000; Ping et al. or strength of compacted subgrade layers. Most common among
2002; Ampadu and Arthur 2005; Sebesta et al. 2006). The criterion them include (1) nuclear gauge [ASTM D6938 (ASTM 2010)],
for quality control (QC) or quality assessment (QA) of compaction (2) Clegg hammer [ASTM D5874 (ASTM 2007a)], (3) soil stiff-
ness gauge [ASTM D6758 (ASTM 2007d)], (4) dynamic cone pen-
1
Assistant Professor, Dept. of Civil Engineering, Vardhaman College of etrometer [ASTM D6951 (ASTM 2007f)], and (5) lightweight
Engineering, Kacharam, Hyderabad, Telangana 501218, India; formerly, deflectometer (LWD) [ASTM E2583 (ASTM 2007c)].
Ph.D. Student, Dept. of Civil Engineering, IIT Hyderabad, Kandi, Among these methods, dynamic cone penetrometer (DCP) de-
Sangareddy, Telangana 502285, India. Email: hariprasadiith@gmail.com vices are widely used for QC or QA of earthworks, because they are
2
Formerly, Masters Student, Dept. of Civil Engineering, Indian Institute simple to operate and economical, because it is relatively quick to
of Technology Hyderabad, Kandi, Sangareddy, Telangana 502285, India.
Email: thejeshgarala@gmail.com
perform the test, and because there is no need to excavate the sub-
3
Formerly, Masters Student, Dept. of Civil Engineering, Jawaharlal grade or pavement layers, as with a sand cone test. Scala (1956)
Nehru Technological Univ., Hyderabad, Telangana 500085, India. Email: developed the DCP to evaluate the quality of subgrade layers. Later,
ch.rajasekhar2277@gmail.com the US Army Corps of Engineers proposed a dual mass DCP with
4
Associate Professor, Dept. of Civil Engineering, Indian Institute of hammers of 8 and 4.6 kg (Webster et al. 1992). Fumio et al. (2004)
Technology Hyderabad, Kandi, Sangareddy, Telangana 502285, India upgraded the device by developing an automated data collection
(corresponding author). Email: buma@iith.ac.in system for a DCP with a hammer weight of 3 kg. Table 1 presents
5
Professor, Dept. of Civil Engineering, Jawaharlal Nehru Technological the characteristics of various DCP devices including American
Univ., Hyderabad, Telangana 500085, India. Email: gvnreddy@jntuh.ac.in
Note. This manuscript was submitted on August 23, 2017; approved on
standard (ASTM 1997) and Australia standard devices [AS
March 2, 2018; published online on July 3, 2018. Discussion period 1289.6.3.2 (AS 1997)].
open until December 3, 2018; separate discussions must be submitted However, in India, limited studies are available on compaction
for individual papers. This paper is part of the Journal of Construction QC or QA of earth fills using DCP device. Indian standards
Engineering and Management, © ASCE, ISSN 0733-9364. recommend conducting sand cone and calcium carbide tests to
dures. In this study, DCP widely used in several countries for QA of methods on many projects. Field tests were conducted on these ma-
pavement layers was considered as a substitute to regular testing terials for various configurations of the DCP device (different
methods, and its feasibility for QA of Indian subgrade soils was weights of the hammer). The moisture content and soil type was
assessed. Three test pads were specially constructed with different found to have a significant effect on the DCP results. Lee et al.
soil types (clayey sand with gravel, clayey sand, and silty sand) in (2014) used DCP and soil stiffness gauge (SSG) devices to estimate
Hyderabad, India, to develop correlations between dynamic pen- the engineering properties of three soil types: poorly graded sand
etration index (DPI) and in situ compacted density. A procedure (SP), silty sand (SM), and well-graded sand with silt (SW-SM). DPI
is proposed to remove the outliers in the test data while developing and modulus of elasticity (ESSG ) values were found to be affected
correlations between the DPI and in situ compacted density. by the moisture content for SM and SW-SM soils, while the effect
The influence of compaction energy and the height of the fall of of water content was found to be insignificant for SP soils.
the DCP hammer on the measured DPI values were also studied. According to Livneh et al. (2000), several countries (Australia,
Furthermore, guidelines were provided to develop correlations be- New Zealand, South Africa, England, Norway, etc.) use DCP for
tween DPI and compacted dry density in order to use DCP devices quality assessment of pavement layers and subgrades. Also, several
for compaction QC in the field. states in the United States (California, Florida, Illinois, Minnesota,
Mississippi, and Texas) have made the use of DCP devices a regular
Background practice for pavement and site investigations. On the other hand,
Indian design codes still recommend conventional sand cone
The quality assessment of compacted subgrade layers using DCP and calcium carbide tests, which are time-consuming and uneco-
devices is widely reported in the literature (Kleyn 1975; Harison nomical, to determine in situ density and water content to assess
1987; Burnham 1997; Gabr et al. 2000; Alshibli et al. 2005; the quality of compacted pavement layers. To the authors’ knowl-
Rahman et al. 2008; Yoon et al. 2009; Kim et al. 2010; Meehan edge, there is a scarcity of data to assess the compaction quality of
et al. 2012; Yang et al. 2016; Ganju et al. 2016). However, most Indian subgrade soils using DCP. In this study, the authors have
ΣNi DPI
100 cm DPIavg ¼ ð2Þ
N
(Variable)
1XN
DPIwt·avg ¼ ½ðDPIÞi ðZÞi ð3Þ
H i
2 cm
Materials Used in the Study
Fig. 1. Schematic of dynamic cone penetrometer.
Test pads were constructed with three different types of soil to
cover a good range of subgrade profiles in India. Representative
soil samples were collected from the borrow pits and the physical
properties of the soils were determined in the laboratory. Soils col-
attempted to use DCP as a field compaction quality control device
lected from the borrow areas were designated as Soil 1, Soil 2, and
for Indian subgrade soils and provide correlations between in situ
Soil 3 and were classified [ASTM 2487 (ASTM 2011a)] as clayey
density and DPI for three different subgrade soils. The character-
sand with gravel, clayey sand, and silty sand, respectively. Table 3
istics of the DCP used, materials used to construct the test pads,
gives the particle sizes [ASTM D422 (ASTM 2007e)], OMC and
methodology, and results are explained in the following sections.
MDD [ASTM D698 (ASTM 2012)], and CBR values [ASTM
D1883 (ASTM 2014)] of the borrow soils. Figs. 2 and 3 show
the grain-size distribution and compaction curves of the three soil
Dynamic Cone Penetrometer
types.
Fig. 1 shows the DCP device used in the present study. The DCP
consists of an 8-kg hammer with a standard height of fall equal to Site Description and Construction of Test Pads
575 mm [ASTM D6951 (ASTM 2007f)]. The hammer is dropped
on the anvil of the lower shaft and it consists of a cone with an apex The test sites described in the study were located at Ghatkesar,
angle of 60°. The hammer directly transfers the energy to the cone along National Highway 202, following the Outer Ring Road
through the lower shaft. The inverted scale engraved on the lower (ORR), Hyderabad. ORR is a 158-km, 8-lane, ring-road expressway
shaft is used to measure the penetration of the cone per each blow.
Initially, seating blows are given to ensure that the wider portion of
the cone is flush with the compacted surface, and the depth of
penetration of the cone corresponding to each hammer blow is re-
corded. The results are expressed in terms of dynamic penetration
index, which is defined as depth of cone penetration per blow and
is computed using Eq. (1) (Embacher 2006; Mohammadi et al.
2008):
piþ1 − pi
DPI ¼ ð1Þ
N iþ1 − N i
3.5m
1 2 3
Fig. 6. DPI versus depth of penetration of cone for Test Pad 1, Fig. 8. DPI versus depth of penetration of cone for Test Pad 3,
corresponding to Energy Levels 2 and 3. corresponding to Energy Levels 2 and 3.
25
Energy Level 1
Energy Level 2
Energy Level 3
20
DPI (mm/blow)
15
10
16
DPI (mm/blow)
DPI (mm/blow)
9
12
6
8
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3
4
0 0
Energy level 1 Energy level 2 Energy level 3 Energy level 1 Energy level 2 Energy level 3
Fig. 10. Measured DPI values for two heights of fall of hammer, Fig. 12. Measured DPI values for two heights of fall of hammer, cor-
corresponding to the three energy levels, for 250-mm penetration of responding to the three energy levels, for 250-mm penetration of the
the cone on Test Pad 1. cone on Test Pad 3.
20
2.05
Height of fall-575mm 7 Test pad 1 and Hf= 575 mm
Height of fall-450mm 2.00
8 6
16
1.95 5 4
9
Dry density (g/cm3)
1.90
DPI (mm/blow)
12
1.85 = 2.193 × DPI −0.077
d
1.60
0 0 5 10 15 20 25
Energy level 1 Energy level 2 Energy level 3 DPI (mm/blow)
Fig. 11. Measured DPI values for two heights of fall of hammer, cor- Fig. 13. Variation of field dry density with DPI for 250-mm penetra-
responding to the three energy levels, for 250-mm penetration of the tion of the cone on Test Pad 1, corresponding to a height of fall of
cone on Test Pad 2. 575 mm.
two heights of fall (Hf ). For each test pad, a few data points were dry side of the compaction curve, or exactly at OMC and MDD;
located completely away from rest of the data points; these are con- this governs the value of DPI obtained in the field. Soils with
sidered as outliers in this study. greater in situ density offer more resistance to DCP cone penetra-
It is worth mentioning that the DPI measured in this study is tion, resulting in lower DPI value. Also, the DPI value varies based
sensitive to several parameters, the most important of which are on whether moisture content is less than or greater than OMC.
in situ density and moisture content. It is quite difficult to meet In addition, for the same density, moisture content can either be on
exact compaction criteria in the field, i.e., obtaining laboratory- the wet side of the compaction curve or on the dry side of the com-
determined MDD and OMC values from the field-compacted pave- paction curve, and this can result in different values of DPI for the
ment layers. Knowing the difficulty in field conditions, standard same density. This might be one of the reasons for the outliers in
codal provisions provide flexibility in the QC or QA of field- this study. The following paragraph explains the procedure fol-
compacted pavement layers, i.e., field MDD equivalent to 98% of lowed in this study to eliminate outliers while developing the cor-
laboratory MDD and moisture content at 1% laboratory OMC is relations between dry density (ρd ) and DPI.
acceptable for field-compacted pavement layers. Therefore, the In general, for a given moisture content, DPI should decrease
moisture content and density obtained from field-compacted earth with an increase in compacted density. Therefore, at a given test
fills can either be on the wet side of the compaction curve, on the location on a particular test pad, the measured DPI and density
1.65 3 1.75 3
1.60 1.70
0 5 10 15 20 25 4 6 8 10 12 14
DPI (mm/blow) DPI (mm/blow)
Fig. 14. Variation of field dry density with DPI for 250-mm penetra- Fig. 16. Variation of field dry density with DPI for 250-mm penetra-
tion of the cone on Test Pad 1, corresponding to a height of fall of tion of the cone on Test Pad 2, corresponding to a height of fall of
450 mm. 450 mm.
4 2.10
2.05 Test pad 2 and Hf= 575 mm
Test pad 3 and Hf= 575 mm
8
2.00 2.05
9 = 2.672 × DPI −0.131
2 d
Dry density (g/cm3)
1.95 7 2.00
5 −0.07
d = 2.26 × DPI 6 3
r = 0.18 (With outliers) 4
1.90 6 1.95 d = 2.406 × DPI −0.091
r = 0.42 (With outliers)
1.85 1
−0.114 5
d = 2.451 × DPI 1 1.90
1.80 r = 0.73 (Without outliers)
3
1.85 2
1.75
6 8 10 12 14 16 18 1.80
5 6 7 8 9 10 11 12 13 14
DPI (mm/blow)
DPI (mm/blow)
Fig. 15. Variation of field dry density with DPI for 250-mm penetra-
Fig. 17. Variation of field dry density with DPI for 250-mm penetra-
tion of the cone on Test Pad 2, corresponding to a height of fall of
tion of the cone on Test Pad 3, corresponding to a height of fall of
575 mm.
575 mm.
2.00 density and DPI by varying the relative density from 25 to 75%. In
9
5 order to compare these correlations with the correlations proposed
4
2 in this study, the relative density (Dr ) versus DPI curve of Moham-
1.95
madi et al. (2008) is modified into dry density versus DPI using the
8 soil properties stated in Mohammadi et al. (2008). For the same
3
1.90
d = 2.453 × DPI −0.111 values of DPI from Mohammadi et al. (2008), dry densities are de-
termined from the proposed correlations for a height of fall of
r = 0.31 (With outliers) 1
1.85 575 mm and shown in Fig. 19. The trend observed between
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DPI and dry density from the present study compares very well
with Mohammadi et al. (2008), though the dry density values in
1.80 this study are higher than those from Mohammadi et al. (2008).
5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
High DPI values for a given density from the present study when
DPI (mm/blow) compared to Mohammadi et al. (2008) could be due to the different
soil gradations used in the two studies. Mohammadi et al. (2008)
Fig. 18. Variation of field density with DPI for 250-mm penetration of
used poorly-graded sand with maximum dry density of
the cone on Test Pad 3, corresponding to a height of fall of 450 mm.
1.78 g=cm3 , whereas in this study maximum dry density of all
the soils considered was greater than 2 g=cm3 . Thus, using the cor-
relations proposed in this study, field engineers can assess the QC
Table 5. Test Pad 2 for height of fall of 575 mm or QA of subgrade layers made of the same materials as in
Reference point DPI (mm=blow) Dry density (g=cm3 ) Score
this study.
The correlations proposed in this study are for specific subgrade
1 17.30 1.819 7 materials and for a specific uncompacted lift thickness (300 mm)
2 16.00 1.961 3 and final compacted lift thickness (250 mm). In addition, the pro-
3 12.30 1.769 6
posed correlations are valid for the range of water contents consid-
4 8.80 2.040 3
5 8.70 1.926 5 ered in the study. For different subgrade materials and for different
6 8.70 1.914 5 uncompacted and compacted lift thicknesses, field engineers can
7 8.10 1.937 6 follow the guidelines mentioned in the following section to develop
8 7.70 1.948 6 correlations between the DPI and in situ density of the com-
9 7.20 1.976 7 pacted soil.
Table 6. Summary of correlations developed between compacted dry density and DPI corresponding to a height of fall of 575 mm
Location Soil type Water content (%) Correlation Correlation coefficient (r)
−0.120
Test Pad 1 Clayey sand with gravel 5.0 ρd ¼ 2.436 × DPI 0.78
Test Pad 2 Clayey sand 7.0 ρd ¼ 2.451 × DPI−0.114 0.73
Test Pad 3 Silty sand 4.0 ρd ¼ 2.672 × DPI−0.131 0.83
Note: ρd = dry density (g=cm3 ); and DPI = dynamic penetration index (mm=blow).
Table 7. Summary of correlations developed between compacted dry density and DPI corresponding to a height of fall of 450 mm
Location Soil type Water content (%) Correlation Correlation coefficient (r)
Test Pad 1 Clayey sand with gravel 5.0 ρd ¼ 2.260 × DPI−0.091 0.82
Test Pad 2 Clayey sand 7.0 ρd ¼ 2.309 × DPI−0.086 0.79
Test Pad 3 Silty sand 4.0 ρd ¼ 2.723 × DPI−0.165 0.80
Note: ρd = dry density (g=cm3 Þ; and DPI = dynamic penetration index (mm=blow).
level. For the three energy levels considered in this study, DPI
1.8
corresponding to Energy Level 3 was 70, 46, and 41% lower
1.7 than that for Energy Level 1 for 250 mm penetration of the cone
1.6 and for a fall height of 575 mm.
2. DPI values decrease by 26.4, 11, and 14.5% when the height of
1.5 fall decreases from 575 to 450 mm, corresponding to 250 mm
1.4 penetration of the cone and compaction energy equal to Energy
Level 3 for three test pads considered.
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