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USER'S DATA
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Equivalent Total moving load per track for Bending Moment Calculation [Wm] = 2727
kN
Equivalent total moving load per track for Shear force Calculation [Ws] = 2927 kN
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DESIGN CALCULATIONS
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STEP 1 : Permanent Load
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STEP 2 : Moving Load
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STEP 3 : Impact Factor
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STEP 4 : Bending Moments
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STEP 5 : Shear Force
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STEP 6 : TRIAL SECTION OF WEB PLATE
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D3 = V/(τ_v*12)
= 1221.46*1000/(85.00*12)
= 1197.50 mm
Let us adopt a web Plate = Dw * tw = 1600 * 12 sq.mm. Marked as (A) & (E) in
the Drawing
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STEP 7 : TRIAL SECTION OF FLANGE PLATE
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Flange width = B1
= L*1000/40
= 30000.00/40
= 750.00 mm
To = B2
= L*1000/45
= 30000.00/45
= 666.67 mm
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STEP 8 : CHECK FOR MAXIMUM STRESSES
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r = distance from Centre of Flange Plate to x-x axis Located at mid section
= (Dw/2) + (tf/2)
= (1600.00/2) + (53.00/2)
= 827 mm
A = 2 * tf * Bf + Dw * tw
= 2 * 53.00 * 700.00 + 1600.00 * 12.00
= 93400.00 sq.mm
ry = √(Iyy/A)
= √(303.00*10E6/93400.00)
= 180 mm
Le = Lf*1000
= 6.00*1000
= 6000.00 mm
D0 = Dw + 2*tf
= 1600.00 + 2*53.00
= 1706.00 mm
Cs = ((2677300/(Le/ry)^2) * {1+0.05*(Le*tf/ry*D0)^2}^0.5
= ((2677300/(6000/180)^2) * (1+0.05*(6000*53/180*1706)^2)^0.5
= 2473 N/sq.mm
From Table 3 , given at the end of the report : IS: 226 (IRC:24)
stress for steel for σ_y = 236 N/sq.mm. is obtained as 87 N/sq.mm.
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STEP 9 : JOINT OF FLANGE AND WEB
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Maximum shear force at the joint of web and flange is given by τ = V * Af * y/Ixx
V = 1221.5 kN
Af = Bf * tf
= 700.00 * 53.00
= 37100.00 sq.mm
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STEP 10 : INTERMEDIATE STIFFENERS
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Dw/tw = 1600 / 12
= 133 > τv = 85 N/Sq.mm.
Adopt spacing = C
= ((528 + 2400)/2)
= 1464 mm
≈ 1500 mm
Requirement = 270 * tw
= 270 * 12
= 3240 mm > 1500 mm
h = 12 * t
= 12 * 10
= 120 mm
Adopt stiffeners plate of size = 10 * 120 sq.mm. Marked as (J) & (K) in the
Drawing
I = 10 * 120^3 / 3
= 576 * 10E3 > 472 * 10E3 sq.sq.mm.
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STEP 11 : CONNECTIONS OF VERTICAL STIFFENERS TO WEB
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STEP 12 : END BEARING STIFFENER
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The length of web plates which acts along with the stiffener plates
to bear the end reaction = Wb
= 20*tw
= 20 * 12
= 240 mm Marked as (N) in the Drawing
Area = A
= (Db * 2 + tw) * tb + 2 * Wb * tw
= (300 * 2 + 12) * 25 + 2 * 240 * 12
= 21060 sq.mm.
Where, L = 1120 mm
r = √(I / A)
= √(478*10E5 / 21060)
= 151 mm
λ = 1120 / 151
= 7.40
Referring to Table 4, given at the end of this report : Refer to (IRC: 24)
Permissible stress in axial compression = σ_ac
= 138 N/Sq.mm.
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STEP 13 : CONNECTIONS BETWEEN BEARING STIFFENERS AND WEB
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STEP 14 : LATERAL BRACING
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Wind Load = Pw
= 1.5 kN/sq.mm,
Coeff = Cw
= 0.25
Span = L = 30 m
frame = 271/2
= 136 kN
Length of Members = G
= 1.676 m
From Table 4 Refer to (IRC: 24), Permissible stress = σac = 124 N/Sq.mm
Safe Load on Member = (Dw + (tw/2) * 2) * σ_ac /1000 = 200 kN > (271 /2)
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STEP 15 : DESIGN OF CROSS FRAMES
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TABLE 1 :
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TABLE 2 :
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E.U.D.L., C.D.A. and longitudinal Loads for
Modified B.G. Loading
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TABLE 3 :
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(IRC:24)
Allowable Working Stress σbc for different Values of Critical Stress Cs (IRC:24)
TABLE 4 :
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Allowable Average Shear Stress in Stiffened Webs of Steel Confirming to IS: 226
TABLE 5 :
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