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Agenda
Protecting People, Assets and Environment through fully Integrated Fire & Gas Solution
- Challenges in the Process Industry
- International codes and standards
- Fire & Gas in an industrial Facility
- Honeywell´s industrial Integrated F&G solutions
- Case Study – KNPC
- Honeywell F&G portfolio overview
- Summary and Q&A
Agenda
Protecting People, Assets and Environment through fully Integrated Fire & Gas Solution
- Challenges in the Process Industry
- International codes and standards
- Fire & Gas in an industrial Facility
- Honeywell´s industrial Integrated F&G solutions
- Case Study – KNPC
- Honeywell F&G portfolio overview
- Summary and Q&A
To be Achieved by:
Following
Reliable Codes & Standards
Fire & Gas System
Products and Solutions selection…..
Improve Plant Safety Improve Plant Reliability
• Full Coverage and Early Detection • Reduce Down Time
• Accurate locations and Type • No False Alarms
• Automated Mitigation Actions
Agenda
Protecting People, Assets and Environment through fully Integrated Fire & Gas Solution
- Challenges in the Process Industry
- International codes and standards
- Fire & Gas in an industrial Facility
- Honeywell´s industrial Integrated F&G solutions
- Case Study – KNPC
- Honeywell F&G portfolio overview
- Summary and Q&A
BS 5839-1 EN 54 Standards
(UK code - British Code) (European - EU Approval)
NFPA 72 UL Standards
(US code - National Fire Alarm (Under writers laboratories –
Code) US Approval)
protection
• Location of the F&G devices
• Type of detectors / working principle 21’
15’ 15’
’
30
20' x 20’
30' x 30’
40' x 40’
Process Area
NFPA and BS do not cover Fire & Gas detection in Process Areas.
-IEC: International Electrotechnical Commission, the world's leading organization prepares and publishes
International Standards for all electrical, electronic and related technologies.
• IEC 61508 – Functional Safety of Electrical/Electronic/Programmable Safety Related Systems
• IEC 61511 – Functional Safety: Safety Instrumented Systems for the Process Industry Sector
Identify Requirement
for FGS
Agenda
Protecting People, Assets and Environment through fully Integrated Fire & Gas Solution
- Challenges in the Process Industry
- International codes and standards
- Fire & Gas in an industrial Facility
- Honeywell´s industrial Integrated F&G solutions
- Case Study – KNPC
- Honeywell F&G portfolio overview
- Summary and Q&A
Alarm,
Logic Mitigation
Detection
Solver &
Protection
Continuously monitor Heat, Smoke and Gas levels within the plants,
To provide early warning of abnormal situation before it becomes a hazard.
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
15
Layers of Protection
Mitigation
Fire and Gas System
Agenda
Protecting People, Assets and Environment through fully Integrated Fire & Gas Solution
- Challenges in the Process Industry
- International codes and standards
- Fire & Gas in an industrial Facility
- Honeywell´s industrial Integrated F&G solutions
- Case Study – KNPC
- Honeywell F&G portfolio overview
- Summary and Q&A
Honeywell uses a layered, yet integrated and holistic approach to Fire & Gas that includes our own leading
Technologies, Consultation, Design, installation and support Service solutions
UL
Honeywell
One-Stop
F&G Supplier
Logic Solver &
Services
Networking Technologies
• Safety consulting services including
• SIL-3 solutions: Honeywell safety systems Safety audits, Hazop and SIL verification
• Fire alarm panels & Validation
• Public address/voice alarm systems • Fire system design services
• Fire Networks, Bus & Ring Topologies • Project services including Design,
• OneWirelessTM Infrastructure Engineering & Commissioning
• Project management
• Lifecycle support services & training
F&G Solution
FAS IND
• FAS SEC
GAS
Integrated F&G • Addressable devices Smoke
Area 1 Safe-Net
Area 2
ESD & FGS
FTE
Fire-Net
FAS
Area 4 Area 3
CAPEX
• Easy Configuration and Engineering, Huge cost saves in Engineering. (50%)
• Huge cost and time saving in Testing, Commissioning and Startup, (50%)
• Allows multiple systems to communicate together through the same Network.
• Common Workstation for all systems Applications
OPEX
• Running Cost, Upgrades, Expansions, Compatibilities, etc.
• Reduce Maintenance cost, less H/W, etc.
• Reduce training cost.
Digital Cameras
Analog Cameras
Alarm! Fixed or Pan, Tilt, Zoom
Cameras Supported
SECTION
One Honeywell
2 Integrated Fire & Gas Solution
Fire & Gas and DVM Integration
Agenda
Protecting People, Assets and Environment through fully Integrated Fire & Gas Solution
- Challenges in the Process Industry
- International codes and standards
- Fire & Gas in an industrial Facility
- Honeywell´s industrial Integrated F&G solutions
- Case Study – KNPC
- Honeywell F&G portfolio overview
- Summary and Q&A
KNPC - Kuwait
Largest Fire & Gas Project delivered by Honeywell – 2012
Upgradation of Obsolete Fire & Gas Detection, Alarm and Suppression System at KNPC Sites including the
Phase out of Halon System
KNPC - Kuwait
Largest Fire & Gas Project delivered by Honeywell – 2012
Upgradation of Obsolete Fire & Gas Detection, Alarm and Suppression System at KNPC Sites including the
Phase out of Halon System
Honeywell Solution
This project should be treated as an unprecedented project in the fire and gas history with extremely huge
numbers of Fire Alarm Panels and Fire & Gas and Alarm devices accommodated.
Design, Supply, Installation and Commissioning of Fully integrated solution for Process and Non-Process
Areas with.
Supply:
• 11 Experion servers & 40 Operator Stations
• 60+ Safety Manager (MFAP)
• 190+ Fire Alarm Panels XLS3000 (SFAP)
• 180+ Gas Suppression Panels XLS140 (GSP)
• 38,000 Gas & Flame detectors, Addressable sensors, notification devices,
• High Sensitivity Smoke Detection (HSSD)
Integration:
• Interface with 140+ different 15 brands of existing F&G systems.
• Experion based Fire & Gas supervisory system to the Honeywell DCS in all the three Refiners
• Experion based Fire & Gas supervisory system to Emerson and Invensys DCS systems in Mina Al-Ahmdi
Honeywell Confidentialrefinery
- © 2016 by Honeywell International Inc. All rights reserved.
31
KNPC - Kuwait
Largest Fire & Gas Project delivered by Honeywell – 2012
Upgradation of Obsolete Fire & Gas Detection, Alarm and Suppression System at KNPC Sites including the
Phase out of Halon System
Block Diagram
CCR Safety Manager
Fire Station
XLS3000
MCP
LFACP
Gas Detector
Flame Det.
Heat Det.
Horn/Strobe
• Dual Ring FO
- Modbus + XLS-Net
- Modbus
Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.
32
KNPC - Kuwait
Largest Fire & Gas Project delivered by Honeywell – 2012
Upgradation of Obsolete Fire & Gas Detection, Alarm and Suppression System at KNPC Sites including the
Phase out of Halon System
Typical Architecture
Supervisory System
Experion PKS Operator DSA to other
Station EPKS Servers
Fault-Tolerant Ethernet
MFACP ESD
(Safety Manager) Safety System
4-20 ma Devices
KNUS GLASSET
TRYKK HER PRESS HERE
BREAK GLASS
Agenda
Protecting People, Assets and Environment through fully Integrated Fire & Gas Solution
- Challenges in the Process Industry
- International codes and standards
- Fire & Gas in an industrial Facility
- Honeywell´s industrial Integrated F&G solutions
- Case Study – KNPC
- Honeywell F&G portfolio overview
- Summary and Q&A
DI
AI
DO
AO Multi
Core
Cables
DI
AI
DO
AO
Fiber optic
Fiber optic
Fiber optic
CAPEX savings
• External field power
• Various I/O modules
• Junction boxes, Marshalling cabinets, Field auxiliary room (None or smaller)
• Home run cables, Cable ducts and infrastructure
• Expansions do not require additional multi core cables
OPEX savings
• Simplified hardware engineering loop drawings
• Reduced test time
• More efficient commissioning and start up,
• Reduced maintenance cost
• Increase Flexibility
AI
DO
DO
DI
DI
AI
AI
• Etc.
Smart Detectors
Multi-criteria SMART range
• True multi-criteria range for highest performance systems
• Microprocessor combination of sensing elements
• Configurable sensitivity for many applications
• Provide Early Detection
• Reduce False Alarms
Inputs Outputs
Public Address Voice Alarm (PAVA)
• Smart Tool for Alarming and Orderly Safely People Evacuation
in the shortest possible time during emergency situations VARIODYN®
D1
• Only13% of people react in a timely manner to a tone alarms,
VAPA System
Headend
While
• 75% of people react to a voice message explaining the nature
of the emergency
Agenda
Protecting People, Assets and Environment through fully Integrated Fire & Gas Solution
- Challenges in the Process Industry
- International codes and standards
- Fire & Gas in an industrial Facility
- Honeywell´s industrial Integrated F&G solutions
- Case Study – KNPC
- Honeywell F&G portfolio overview
- Summary and Q&A
Early Detection
Accurate locations and Type (Process & Non-Process)
Real Alarms – No False Alarms
Automated Mitigation Actions
Live Video and vision
Proactive decisions to minimize losses
Q&A
Thanks,
Moataz Ziadi