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Wartungs- und Reparaturanweisung Wartungs- und Reparaturanweisung

INSTRUCTIONS FOR INSTALLATION AND SAFE OPERATION - ANSI

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TABLE OF CONTENT

Table of Content

Flange Bolt Torquing...................................................................................................................................................... Page 3

Bolt Torque Requirements.............................................................................................................................................. Page 4-5

Bolt Torque Sequence.................................................................................................................................................... Page 6

Bolt and Stud Lengths.................................................................................................................................................... Page 7-8

Pressure Testing Plastic Lined Pipe................................................................................................................................. Page 9

Storage and Maintenance.............................................................................................................................................. Page 10

2 www.cranecpe.com
FLANGE BOLT TORQUING

for Resistoflex Plastic-Lined Piping Products

Torquing
Retorquing
When assembling flange connections, always use a full
complement of clean, new high strength A193-B7 bolting. If A retorque should be applied within 24 hours of the initial
using stainless steel bolting, the bolts should be A320/ torque or after the first thermal cycle. This allows for seating
A320M Class 2 B8 (304 SS) or Class 2 B8M (316 SS) with A of the plastic and for relaxation of the bolts. If the system is to
94/A194M Grade 8 or 8A Nuts (for 304 SS) or Grade 8M or perform at elevated temperatures, it is recommended that hot
8MA (for 316 SS). If other bolting materials are used, the end water be circulated at the maximum operating temperature
user must ensure that the new bolting material strength of the process (if possible) for a minimum of 24 hours. This
properties exceed the calculated bolt stress values to be allows for the pipe system to experience one thermal
generated in making the piping connection. cycle. After cool-down, retorquing of the system should be
done. Torquing should only be done on the system in the
1) Always use flat washers on both sides of the connection. ambient, cooled state, never while the process is at elevated
temperature, or excessive force could be applied to the plastic
2) Tighten the flange bolts with a calibrated torque wrench. faces. Never disassemble a flange joint in a hot system. Wait
The recommended bolt torque values are shown in the until the system has cooled to ambient temperature.
tables on next pages. Note: For zinc-plated bolts, or with
anti-seize compounds, the torque values will be different. Hydrostatic Testing
Please contact Resistoflex for more information.
Normally, after initial torque and retorque, a hydrostatic test
3) Tighten the flange bolts with a torque wrench, using should be performed following ANSI requirements. Experience
a “crisscross” pattern that alternately tightens the bolts has shown that if the above procedure has been followed very
located 180 degrees apart. few, if any, of the flange joints may fail the hydrostatic test.
If a flange joint does leak, first check the torque values, then
4) Using this pattern, tighten the bolts in 20% increments of tighten in 10% increments over the specified bolt torques
the final bolt torque until 80% of final bolt torque has been until sealed. However, if 150% of the specified torque value is
achieved. reached and the flange joint still leaks, stop and disassemble
the flange joint. Something else is probably wrong such as
5) For tightening to the final torque values, tighten bolts a scratched plastic face. Only after the hydrostatic test has
seq-uentially clockwise once around the flange. This will been successfully completed and any leaks corrected, can the
help ensure that the bolts are evenly stressed. pipeline be signed off and commissioned.

6) Care should be taken to avoid over-torquing, which can Annual retorquing


cause damage to the plastic sealing surfaces.
Retorquing should be considered at least annually
NOTES: thereafter, especially if the process line experiences elevated
temperatures or extreme ambient temperature situations.
Gaskets are not required at lined pipe and/or fittings Torquing should only be done on the system in the
connections. ambient, cooled state, never while the process is at elevated
temperature or excessive force could be applied to the plastic
When bolting together dissimilar materials, always faces.
tighten to the lowest recommended torque of the
components in the joint. Using higher torques may cause
excessive deformation of the “softer” material in the joint.

Install a 1/2” (12mm) thick spacer between Resistoflex


plastic-lined
pipe or fittings and other plastic-lined components, if the
diameters of the raised plastic faces are different, as is often
the case with plastic-lined valves. Spacers should also be
used when mating plastic-lined piping to unlined pipe,
fittings, valves, pumps, etc.

Belleville washers may be used if properly engineered.


www.cranecpe.com 3
Bolt Torque Requirements
BOLT TORQUERequirements
REQUIREMENTS
Bolt Torque
ANSI Class 150 Systems
ANSI Class
Lightly 150
Oiled Systems
A193 Gr. B7 Bolts and A194 2H Nuts
ANSI Class 150 Systems
Lightly Oiled A193 Gr. B7 Bolts and A194 2H Nuts
Lightly Oiled A193 Gr. B7 Bolts and A194 2H Nuts
Bolt Torque, ft-lb per Bolt (Nm per bolt)
Pipe Size PP Bolt Torque, ft-lb per Bolt (Nm per
PVDF bolt)
PTFE PFA
Pipe Size Min. PP Max. Min. PVDF Max. Min. PTFE Max. Min. PFA Max.
NPS 1/2 (DN15) Min.
-- Max.
-- Min.
-- Max.
-- 6 Min. (9) 11Max.(15) 9 Min.(13) 14Max.(19)
1/2 (DN20)
NPS 3/4 (DN15) -- -- -- -- 96 (9)
(13) 11
16 (15)
(22) 9
14 (13)
(19) 14
20 (19)
(28)
NPS 13/4 (DN25)
(DN20) 13 - - (18) 17 - - (24) 17 - - (24) 21 - - (29) 89 (13)
(11) 16
13 (22)
(18) 14
12 (19)
(17) 20
17 (28)
(24)
NPS 1 1/2(DN25)
(DN40) 13
31 (18)
(43) 17
41 (24)
(56) 17
41 (24)
(56) 21
50 (29)
(68) 198 (11)
(26) 13
31 (18)
(43) 12
28 (17)
(38) 17
41 (24)
(56)
NPS 21 1/2 (DN40)
(DN50) 31
65 (43)
(89) 41
85 (56)
(116) 41
85 (56)
(116) 50
104 (68)
(142) 19
39 (26)
(53) 31
65 (43)
(89) 28
59 (38)
(81) 41
85 (56)
(116)
NPS 32 (DN80)
(DN50) 65
103 (89)
(140) 85
134 (116)
(182) 85
134 (116) 165
(182) 104 (224)
(142) 39
62 (53)
(85) 65
103 (89)
(140) 59
93 (81)
(127) 85
134 (116)
(182)
NPS 43 (DN100)
(DN80) 103
67 (140)
(91) 134
88 (182)
(120) 134
88 (182) 165
(120) 108 (147) (224) 62
40 (85)
(55) 103
67 (140)
(91) 93
61 (127)
(83) 134
88 (182)
(120)
NPS 64 (DN150)
(DN100) 67
124 (91)
(169) 88
161 (120)
(219) 88
161 (120) 199
(219) 108 (270)
(147) 40
75 (55)
(102) 67
124 (91)
(169) 61
112 (83)
(152) 88
161 (120)
(219)
NPS 86 (DN200)
(DN150) 124 (169)
167 (227) 161 (219)
217 (295) 161 (219) 199 (270) 75
217 (295) 267 (363) 100 (136) 167 (227)(102) 124 (169) 112 - - (152) 161 - - (219)
8 (DN200)
NPS 10 (DN250) 167 (213)
157 (227) 217 (277)
204 (295) 217 (278)
205 (295) 252
267 (342)
(363) 157
100 (213)
(136) 204167 (277)
(227) -- --
10 (DN300)
NPS 12 (DN250) 157 (262)
193 (213) 204 (341)
251 (277) 205 - - (278) 252 - - (342) 193 157 (262)
(213) 251204 (341)
(277) -- --
12 (DN350)
NPS 14 (DN300) 193 - - (262) 251 - - (341) -- -- 193 (211)
154.9 (262) 259251 (352)
(341) -- --
14 (DN400)
NPS 16 (DN350) -- -- -- -- 154.9 (193)
141.8 (211) 237259 (322)
(352) -- --
16 (DN450)
NPS 18 (DN400) -- -- -- -- 141.8 (261)
191.9 (193) 320237 (434)
(322) -- --
18 (DN500)
NPS 20 (DN450) -- -- -- -- 191.9 (226)
166.5 (261) 278320 (377)
(434) -- --
20 (DN600)
NPS 24 (DN500) -- -- -- -- 166.5 (291)
214.2 (226) 358278 (486)
(377) -- --
NPS 24 (DN600) -- -- -- -- 214.2 (291) 358 (486) -- --
ANSI Class 300 Systems
ANSI Class 300 Systems
ANSI Class
Lightly 300
Oiled Systems
A193 Gr. B7 Bolts and A194 2H Nuts
Lightly Oiled A193 Gr. B7 Bolts and A194 2H Nuts
Lightly Oiled A193 Gr. B7 Bolts and A194 2H Nuts
Bolt Torque, ft-lb per Bolt (Nm per bolt)
Pipe Size PP Bolt Torque, ft-lb per Bolt (Nm per
PVDF bolt)
PTFE PFA
Pipe Size Min. PP Max. Min. PVDF Max. Min. PTFE Max. Min. PFA Max.
NPS 1/2 (DN15) Min.
-- Max.
-- Min.
-- Max.
-- 6 Min. (9) 11Max.(15) 9 Min.(13) 14Max.(19)
1/2 (DN20)
NPS 3/4 (DN15) -- -- -- -- 6 (9) 11
10 (15)
(14) 9 (13) 14
13 (19)
(18)
NPS 13/4 (DN25)
(DN20) 17 - - (24) 22 - - (24) 22 - - (30) 27 - - (37) 6
10 (9)
(14) 10
17 (14)
(24) 9
15 (13)
(21) 13
22 (18)
(30)
NPS 1 1/2(DN25)
(DN40) 17
47 (24)
(64) 22
61 (24)
(64) 22
61 (30)
(83) 27
75 (37)
(102) 10
28 (14)
(38) 17
47 (24)
(64) 15
42 (21)
(57) 22
61 (30)
(83)
NPS 21 1/2 (DN40)
(DN50) 47
33 (64)
(45) 61
42 (64)
(45) 61
42 (83)
(57) 75
52 (102)
(71) 28
20 (38)
(28) 47
33 (64)
(45) 42
29 (57)
(40) 61
42 (83)
(57)
NPS 32 (DN80)
(DN50) 33
62 (45)
(85) 42
80 (45)
(85) 42
80 (57)
(109) 52
99 (71)
(135) 20
37 (28)
(51) 33
62 (45)
(85) 29
56 (40)
(76) 42
80 (57)
(109)
NPS 43 (DN100)
(DN80) 62
81 (85)
(110) 80
105 (85)
(110) 80
105 (109) 130
(143) 99 (135)
(177) 37
49 (51)
(67) 62
81 (85)
(110) 56
73 (76)
(99) 80
105 (109)
(143)
NPS 64 (DN150)
(DN100) 81
83 (110) 108
(113) 105 (113)
(110) 108 105 (147) (143) 132 130 (179)(177) 49
50 (67)
(68) 81
83 (110)
(113) 73
75 (99)
(102) 105 (147)
108 (143)
NPS 86 (DN200)
(DN150) 83 (113) 108 (113)
130 (177) 169 (177) 169 (230) 207 (281)108 (147) 132 (179) 50
78 (68) 83
(106) 130 (177) (113) 75 -- (102) 108 -- (147)
NPS 10
8 (DN200)
(DN250) 130 (184)
135 (177) 175 169 (184)
(177) 176 169 (239) (230) 216 207 (293)(281) 135 78 (106) 175
(184) 130 (238)(177) -- --
NPS 12
10 (DN300)
(DN250) 135 (184)
186 (253) 242 (253) 175 (184) 176 -- (239) 216 -- (293) 135 (184) 175
186 (253) 242 (329) (238) - - --
12 (DN350)
NPS 14 (DN300) 186 - - (253) 242 - - (253) -- -- 186 (143)
105 (253) 175 242 (238)(329) -- --
14 (DN400)
NPS 16 (DN350) -- -- -- -- 105 (193)
142 (143) 237 175 (322)(238) -- --
16 (DN450)
NPS 18 (DN400) -- -- -- -- 142 (194)
143 (193) 237 (322) -- --
18 (DN500)
NPS 20 (DN450) -- -- -- -- 143 (211)
155 (194) 257 237 (349)(322) -- --
20 (DN600)
NPS 24 (DN500) -- -- -- -- 155 (292)
215 (211) 358 257 (486)(349) -- --
NPS 24 (DN600) -- -- -- -- 215 (292) 358 (486) -- --
Note: Resistoflex recommends the use of flat washers on both flanges.
Note: Resistoflex recommends the use of flat washers on both flanges.
Note: 1 or equivalent. Please contact us for guidance on torques for other bolting/
Note:Lightly
Lightly oiledrecommends
oiled
Resistoflex isisconsidered
considered the
lubrication
lubrication with
use of flat
with WD-40
WD-40
washers 1 or equivalent.
on both flanges.Please contact us for guidance on torques for other
lubrication systems,
bolting/lubrication such
Note: Lightly oiled issystems, as
considered zinc-plated
suchlubrication bolts,
as zinc-plated or
withbolts,
WD-40bolts
or bolts
1 with withanti-seize
anti-seize
or equivalent. Pleaselubricants.
lubricants.
contact us for guidance on torques for other
Note:The
Note:The maximum
maximumsystems,
bolting/lubrication recommended
recommendedsuch astorque torque
values
zinc-plated values orare
are suggested
bolts, suggested
bolts linedfor
foranti-seize
with lined
systems systems at
operating
lubricants. operating
or near theatmaximum
or near the maximum recommended
recommended
pressures
Note:Theand
pressures and temperatures.
temperatures.
maximum recommended Systems
Systems torqueoperating
operating areunder
valuesunder lessfor
less severe
suggested severe conditions
conditions can, in
lined systems can, in
general,
operating at general,
experience experience
leak-free
or near the maximum leak-freeusing
performance
recommended performance using
lower
lower torque
pressures andvalues.
torque values. Additionally,
Additionally,
temperatures. Systemswhenwhen gaskets
gaskets
operating are are
used,
under lessweused, we
suggest
severe suggest
comparing
conditions comparing
can,the the torque
torque values
in general, values performance
of theleak-free
experience of the
plastic-lined pipingplastic-lined
andusing
the piping and
gasket,
the gasket,
lower andand
torque using theAdditionally,
using
values. lower
thetorque
lowerwhenvalue.
torque Forvalue.
systems
gaskets that
For
are used, willsuggest
systems
we require
that frequent disassembly,
will require
comparing we suggest
frequent
the torque values of theusing
disassembly, the
we minimum
plastic-linedsuggest
piping and using
the the minimum
recommended
gasket, and using
recommended torque
torque value
the lower value initially
torque
initiallyto avoid
value.
to Fordistortion
systems
avoid of the
that
distortion will
ofplastic
requireface.
frequent
the plastic face.disassembly, we suggest using the minimum
recommended 1
torque value initially to avoid distortion of the plastic face.
1WD-40 is a WD-40 is a registered trademark of WD-40 Company, San Diego, CA USA
registered trademark of WD-40 Company, San Diego, CA USA
1WD-40 is a registered trademark of WD-40 Company, San Diego, CA USA
4 www.cranecpe.com
Bolt Torque Requirements
Bolt Torque Requirements BOLT TORQUE REQUIREMENTS
ANSI Class 150 Systems
PTFE-Coated
ANSI A193
Class 150 Gr. B7 Bolts and A194 2H Nuts
Systems
ANSI Class 150 Systems
PTFE-Coated A193 Gr. B7 Bolts and A194 2H Nuts
PTFE-Coated A193 Gr. B7 Bolts and A194 2H Nuts Bolt Torque, ft-lb per Bolt (Nm per bolt)
Pipe Size PP PVDF
Bolt Torque, ft-lb per Bolt (Nm per PTFE
bolt) PFA
Pipe Size Min. PP Max. Min. PVDF Max. Min. PTFE Max. Min. PFA Max.
NPS 1/2 (DN15) --
Min. --
Max. --
Min. --
Max. 4 Min. (6) 6 Max.(9) 6 Min. (9) 8 Max.(11)
3/4 (DN15)
NPS 1/2 (DN20) -- -- -- -- 46 (9)
(6) 69 (13)
(9) 69 (13)
(9) 12
8 (17)
(11)
1 (DN25)
NPS 3/4 (DN20) 8 - - (11) 10 - - (14) 10 - - (14) 13 - - (18) 65 (7)
(9) 98 (11)
(13) 97 (10)
(13) 10
12 (14)
(17)
NPS 1 1/2 (DN40)
(DN25) 19
8 (26)
(11) 25
10 (34)
(14) 25
10 (34)
(14) 30
13 (41)
(18) 11
5 (15)
(7) 19
8 (26)
(11) 17
7 (24)
(10) 25
10 (34)
(14)
NPS 12 1/2(DN50)
(DN40) 39
19 (53)
(26) 51
25 (70)
(34) 51
25 (70)
(34) 62
30 (85)
(41) 23
11 (32)
(15) 39
19 (53)
(26) 35
17 (48)
(24) 51
25 (70)
(34)
NPS 23 (DN50)
(DN80) 62
39 (85)
(53) 80
51 (109)
(70) 80
51 (109)
(70) 99
62 (135)
(85) 37
23 (51)
(32) 62
39 (85)
(53) 56
35 (76)
(48) 80
51 (109)
(70)
NPS 34 (DN80)
(DN100) 40
62 (55)
(85) 53
80 (72)
(109) 53
80 (72)
(109) 65
99 (89)
(135) 24
37 (33)
(51) 40
62 (55)
(85) 36
56 (49)
(76) 53
80 (72)
(109)
NPS 46 (DN100)
(DN150) 75
40 (102)
(55) 97
53 (132)
(72) 97
53 (132)
(72) 119
65 (162)
(89) 45
24 (62)
(33) 75
40 (102)
(55) 67
36 (91)
(49) 97
53 (132)
(72)
NPS 68 (DN150)
(DN200) 100
75 (136) 130
(102) 97 (177)
(132) 130
97 (177) 160
(132) 119 (162) (217) 60
45 (82)
(62) 100
75 (136)
(102) 67 - - (91) 97 - - (132)
NPS 810 (DN200)
(DN250) 94
100 (128) 130
(136) 123 (177)
(167) 123 (177)
130 (167) 160
151 (217)
(205) 94
60 (128)
(82) 123 (136)
100 (167) -- --
NPS 10
12 (DN250)
(DN300) 116
94 (158) 150
(128) 123 (167) (204) - -
123 (167) 151 (205) - - 116
94 (158) 150
(128) 123 (167)(204) -- --
NPS 12
14 (DN300)
(DN350) 116 - - (158) 150 - - (204) -- -- 93
116 (127) 150
(158) 155 (204)
(211) -- --
NPS 14
16 (DN350)
(DN400) -- -- -- -- 86
93 (117) 142
(127) 155 (211)(193) -- --
NPS 16
18 (DN400)
(DN450) -- -- -- -- 116
86 (158) 192
(117) 142 (193)(261) -- --
NPS 18
20 (DN450)
(DN500) -- -- -- -- 100 (158)
116 (136) 192
167 (261)
(227) -- --
NPS 20
24 (DN500)
(DN600) -- -- -- -- 129 (175) 215
100 (136) 167 (227) (292) -- --
NPS 24 (DN600) -- -- -- -- 129 (175) 215 (292) -- --
ANSI Class 300 Systems
ANSI
ANSIClass
Class300
PTFE-Coated Systems
A193
300 Gr. B7 Bolts and A194 2H Nuts
Systems
PTFE-Coated A193 Gr. B7 Bolts and A194 2H Nuts
PTFE-Coated A193 Gr. B7 Bolts and A194 2H Nuts
Bolt Torque, ft-lb per Bolt (Nm per bolt)
Pipe Size PP PVDF
Bolt Torque, ft-lb per Bolt (Nm per PTFE
bolt) PFA
Pipe Size Min. PP Max. Min. PVDF Max. Min. PTFE Max. Min. PFA Max.
NPS 1/2 (DN15) --
Min. --
Max. --
Min. --
Max. 4 Min. (6) 6 Max.(9) 6 Min. (9) 8 Max.(11)
3/4 (DN15)
NPS 1/2 (DN20) -- -- -- -- 4 (6) 6 (9) 65 (7)
(9) 8 (11)
1 (DN25)
NPS 3/4 (DN20) 10 - - (14) 13 - - (18) 13 - - (18) 16 - - (22) 46 (9)
(6) 10
6 (14)
(9) 59 (13)
(7) 13
8 (18)
(11)
NPS 1 1/2 (DN40)
(DN25) 28
10 (38)
(14) 37
13 (51)
(18) 37
13 (51)
(18) 45
16 (62)
(22) 17
6 (24)
(9) 28
10 (38)
(14) 25
9 (34)
(13) 37
13 (51)
(18)
NPS 12 1/2(DN50)
(DN40) 20
28 (28)
(38) 25
37 (34)
(51) 25
37 (34)
(51) 31
45 (43)
(62) 12
17 (17)
(24) 20
28 (28)
(38) 18
25 (25)
(34) 25
37 (34)
(51)
NPS 23 (DN50)
(DN80) 37
20 (51)
(28) 48
25 (66)
(34) 48
25 (66)
(34) 59
31 (81)
(43) 22
12 (30)
(17) 37
20 (51)
(28) 33
18 (45)
(25) 48
25 (66)
(34)
NPS 34 (DN80)
(DN100) 49
37 (67)
(51) 63
48 (86)
(66) 63
48 (86)
(66) 78
59 (106)
(81) 29
22 (40)
(30) 49
37 (67)
(51) 44
33 (60)
(45) 63
48 (86)
(66)
NPS 46 (DN100)
(DN150) 50
49 (68)
(67) 65
63 (89)
(86) 65
63 (89)
(86) 79
78 (108)
(106) 30
29 (41)
(40) 50
49 (68)
(67) 45
44 (62)
(60) 65
63 (89)
(86)
NPS 68 (DN150)
(DN200) 78
50 (106)
(68) 101
65 (137)
(89) 101
65 (137)
(89) 124
79 (169)
(108) 47
30 (64)
(41) 78
50 (106)
(68) 45 - - (62) 65 - - (89)
NPS 810 (DN200)
(DN250) 81
78 (110) 101
(106) 105 (137)
(143) 114 (137)
101 (155) 124
140 (169)
(190) 81
47 (110)
(64) 105
78 (143)
(106) -- --
NPS 10
12 (DN250)
(DN300) 112
81 (152) 105
(110) 145 (143)
(197) 114 - - (155) 140 (190) 112 81 (152) 105
(110) 145 (143)
(197) -- --
NPS 12
14 (DN300)
(DN350) - -
112 (152) 145 (197) - - -- -- 63 (86) 105
112 (152) 145 (197) (143) -- --
16 (DN350)
NPS 14 (DN400) -- -- -- -- 86
63 (117)
(86) 142 (143)
105 (193) -- --
18 (DN400)
NPS 16 (DN450) -- -- -- -- 86 143 (193)
(117) 142 (194) -- --
20 (DN450)
NPS 18 (DN500) -- -- -- -- 93
86 (127) 143
(117) 155 (194)
(211) -- --
24 (DN500)
NPS 20 (DN600) -- -- -- -- 129
93 (175) 155
(127) 215 (211)
(292) -- --
NPS 24 (DN600) -- -- -- -- 129 (175) 215 (292) -- --
Note:
Note:Resistoflex
Resistoflex recommends
recommends the theuse
use
ofof
flatflat washers
washers on both
on both flanges.flanges.
Note:
Note:Lightly
Lightly oiled
oiled isis considered
considered lubrication
lubrication with with
WD-40 WD-40 1 or equivalent.
1 or equivalent. Please
Please contact us contact
for guidanceus for guidance
on torques on torques for other
for other
Note: Resistoflex recommends the use of flat washers on both flanges.
bolting/lubrication
bolting/lubrication
Note: systems,
systems,
Lightly oiled is such
such
considered asas zinc-plated
zinc-plated
lubrication bolts,
withbolts,
WD-40 orequivalent.
or1bolts
or bolts
with with anti-seize
anti-seize
Please lubricants.
lubricants.
contact us for guidance on torques for other
Note:The
Note:Themaximum
bolting/lubrication recommended
maximumsystems,
recommended torquevalues
such as torque values
zinc-plated areare
bolts, or suggested
suggested
bolts with for lined
foranti-seize
lined systems
systems operating
operating
lubricants. at orthe
at or near near the maximum recommended
maximum
recommended
pressures and pressures
temperatures. and temperatures.
Systems Systems
operating operating
under less under
severe less severe
conditionsconditions
can,
Note:The maximum recommended torque values are suggested for lined systems operating at or near the maximum incan, in general,
general, experience
experience leak-free
leak-free performance
performance
using
recommended using
lower torque lower
values.
pressures torque
and values. Additionally,
Additionally,
temperatures. when
Systems when gaskets
gaskets
operating areunder areless
used, used, we suggest
wesevere
suggest comparing
comparing
conditions can, inthe thetorque
torque
general, values of
values
experience ofthe
the plastic-lined
leak-free
plastic-lined piping and the gasket, and using the lower torque value.
areFor systems that willcomparing
require frequent disassembly,of we
piping and theusing
performance gasket,
lower and usingvalues.
torque the lower torque when
Additionally, value.gaskets
For systems that
used, wewill require frequent
suggest thedisassembly,
torque valueswe suggest using the
the
suggest using
plastic-lined the minimum
piping and the recommended
gasket, and torque
using the valuetorque
lower initially to avoid
value. For distortion
systems of the
that will plastic
require face.
frequent disassembly, we
minimum recommended torque value initially to avoid distortion of the plastic face.
suggest using the minimum recommended torque value initially to avoid distortion of the plastic face.
1WD-40 is a registered trademark of WD-40 Company, San Diego, CA USA
1WD-40 is a registered trademark of WD-40 Company, San Diego, CA USA
1WD-40 is a registered trademark of WD-40 Company, San Diego, CA USA
www.cranecpe.com 5
FLANGE BOLT TORQUE SEQUENCE

1 8

1 3
5 4

4 2 3 6

4 Bolt Pattern
7 2

8 Bolt Pattern

1 5 1 9
16 5
12 9
8 13

8 3 12 3

11
4
4 7
14 7
10 11 6 15
10 2
6 2
12 Bolt Pattern 16 Bolt Pattern

1 13 24 1 9 17
12 5
20 17 16 5
8 13
8 9
20 21
16 3 12 3
4 15 4 11
22 19
10 7
14 7
18 19 6 15
6 11 18 10 2 23
14 2
20 Bolt Pattern 24 Bolt Pattern

6 www.cranecpe.com
Bolt and Stud Lengths for ANSI Class 150 Systems
Bolt and Stud Lengths for ANSI Class 150 Systems
BOLT AND STUD LENGTHS FOR ANSI CLASS 150 SYSTEMS
ANSI Class 150 (Inches)
ANSI Class 150 (Inches)
ANSI Class 150 (Inches)
Bolt Bolt Length (inch) Stud Length (inch)
Pipe Size Qty
Bolt
Size FxF Bolt Length
F x R (inch) R x R F x F Stud Length
F x R (inch) RxR
Pipe Size Qty
NPS 1/2 (DN15) Size
1/2" 4 F 2x F F 2x R R xR
2.25 F 3x F F 3x R R xR
3.25
NPS 3/4
NPS 1/2 (DN20)
(DN15) 1/2"
1/2" 44 22 2
2.25 2.25
2.25 33 3
3.25 3.25
3.25
NPS 1
NPS 3/4 (DN25)
(DN20) 1/2"
1/2" 44 2
2.25 2.25
2.50 2.25
2.50 3
3.25 3.25
3.50 3.25
3.50
NPS 1 (DN25)
NPS 1 1/2 (DN40) 1/2"
1/2" 44 2.25
2.50 2.50
2.75 2.50
3.00 3.25
3.50 3.50
3.75 3.50
4.00
NPS
NPS121/2(DN50)
(DN40) 1/2"
5/8" 44 2.50
3.00 2.75
3.00 3.00
3.25 3.50
4.25 3.75
4.25 4.00
4.50
NPS 32 (DN80)
NPS (DN50) 5/8"
5/8" 44 3.00
3.25 3.00
3.50 3.25
3.75 4.25
4.50 4.25
4.75 4.50
5.00
NPS43 (DN100)
NPS (DN80) 5/8"
5/8" 84 3.25
3.50 3.50
3.75 3.75
4.00 4.50
4.75 4.75
5.00 5.00
5.25
NPS 64 (DN150)
NPS (DN100) 5/8"
3/4" 88 3.50
3.75 3.75
4.25 4.00
4.50 4.75
5.25 5.00
5.75 5.25
6.00
NPS 6 (DN150)
NPS 8 (DN200) 3/4"
3/4" 88 3.75
4.00 4.25
4.50 4.50
4.75 5.25
5.50 5.75
6.00 6.00
6.25
NPS 10
NPS 8 (DN250)
(DN200) 3/4"
7/8" 128 4.00
4.75 4.50
5.00 4.75
5.25 5.50
6.50 6.00
6.75 6.25
7.00
NPS 12
NPS 10 (DN300)
(DN250) 7/8"
7/8" 12
12 4.75
4.50 5.00
4.75 5.25
5.00 6.50
6.25 6.75
6.50 7.00
6.75
NPS 12 (DN300)
NPS 14 (DN350) 7/8"
1" 12
12 4.50
5.25 4.75
6.25 5.00
7.00 6.25
7.00 6.50
8.00 6.75
8.75
NPS 16
NPS 14 (DN400)
(DN350) 1"
1" 12
16 5.25
5.50 6.25
6.50 7.00
7.50 7.00
7.25 8.00
8.25 8.75
9.25
NPS 18
NPS 16 (DN450)
(DN400) 1"
1 1/8" 16
16 5.50
5.75 6.50
6.50 7.50
7.50 7.25
7.75 8.25
8.50 9.25
9.50
NPS 18 (DN450)
NPS 20 (DN500) 11 1/8"
1/8" 16
20 5.75
5.00 6.50
6.00 7.50
7.00 7.75
7.00 8.50
8.00 9.50
9.00
NPS 24
NPS 20 (DN600)
(DN500) 11 1/4"
1/8" 20
20 5.75
5.00
6.25 7.00
6.00
7.25 8.00
7.00
8.25 7.75
7.00
8.50 8.75
8.00
9.50 9.75
9.00
10.50
NPS 24 (DN600) 1 1/4" 20 6.25 7.25 8.25 8.50 9.50 10.50

ANSI Class 150 (mm)


ANSI Class 150 (mm)
ANSI Class 150 (mm)
Bolt Bolt Length (mm) Stud Length (mm)
Pipe Size Qty
Bolt
Size FxF Bolt Length
F x R (mm) RxR F x F Stud Length
F x R (mm) R x R
Pipe Size Qty
NPS 1/2 (DN15) Size
1/2" 4 F47
xF F50
xR R53
xR F72
xF F75
xR R77
xR
NPS 3/4
NPS 1/2 (DN20)
(DN15) 1/2"
1/2" 44 47
50 50
53 53
56 72
75 75
78 77
81
NPS 1
NPS 3/4 (DN25)
(DN20) 1/2"
1/2" 44 50
56 53
60 56
63 75
81 78
84 81
88
NPS1 11/2 (DN25)
NPS (DN40) 1/2"
1/2" 44 56
63 60
66 63
70 81
87 84
91 88
95
NPS
NPS121/2(DN50)
(DN40) 1/2"
5/8" 44 63
70 66
74 70
78 87
99 91
103 95
107
NPS 32 (DN80)
NPS (DN50) 5/8"
5/8" 44 70
81 74
86 78
92 99
109 103
115 107
120
NPS43 (DN100)
NPS (DN80) 5/8"
5/8" 84 81
83 86
89 92
95 109
111 115
117 120
123
NPS 4 (DN100)
NPS 6 (DN150) 5/8"
3/4" 88 83
93 89
100 95
107 111
128 117
135 123
142
NPS 86 (DN200)
NPS (DN150) 3/4"
3/4" 88 93
101 100
110 107
118 128
136 135
145 142
153
NPS 10
NPS 8 (DN250)
(DN200) 3/4"
7/8" 128 101
110 110
118 118
125 136
149 145
157 153
164
NPS 12
NPS 10 (DN300)
(DN250) 7/8"
7/8" 12
12 110
115 118
122 125
128 149
154 157
161 164
167
NPS 14
NPS 12 (DN350)
(DN300) 7/8"
1" 12
12 115
131 122
153 128
175 154
175 161
197 167
219
NPS 16
NPS 14 (DN400)
(DN350) 1"
1" 12
16 131
136 153
160 175
184 175
180 197
204 219
228
NPS 18
NPS 16 (DN450)
(DN400) 1"
1 1/8" 16
16 136
140 160
164 184
188 180
188 204
212 228
236
NPS 20
NPS 18 (DN500)
(DN450) 11 1/8"
1/8" 16
20 140
147
124 164
173
150 188
199
176 188
195
172 212
221
198 236
247
224
NPS 24
NPS 20 (DN600)
(DN500) 1 1/8"
1 1/4" 20
20 124
155 150
181 176
207 172
206 198
232 224
258
NPS 24 (DN600) 1 1/4" 20 155 181 207 206 232 258
FFxxFF==Fixed
Fixedx Fixed
x Fixed
FFxxRF==Fixed x Rotatable
Fixed x Rotatable
Fixed
FxR
R x R = Rotatable x Rotatable
RF x R = Rotatable
Fixed x Rotatable
x Rotatable
R x R = Rotatable x Rotatable
www.cranecpe.com 7
Bolt and Stud Lengths for ANSI Class 300 Systems
Bolt
BOLTand Stud
AND Lengths
STUD for ANSI
LENGTHS ClassCLASS
FOR ANSI 300 Systems
300 SYSTEMS
ANSI Class 300 (Inches)
ANSI Class 300 (Inches)
ANSI Classe 300 (Inches) Bolt Bolt Length (inch) Stud Length (inch)
Pipe Size Qty
Bolt
Size F x F Bolt Length
F x R (inch) R x R F x F Stud Length
F x R (inch) R x R
Pipe Size Qty
NPS 1/2 (DN15) Size
1/2" 4 FxF
2.25 F xR
2.25 R2.5
xR FxF
3.25 F xR
3.25 R3.5
xR
NPS 3/4
NPS 1/2 (DN20)
(DN15) 1/2"
5/8" 44 2.25
2.5 2.25
2.75 2.5
2.75 3.25
3.75 3.25
4 3.5
4
NPS 1
NPS 3/4 (DN25)
(DN20) 5/8"
5/8" 44 2.5
2.50 2.75
2.75 2.75
3.00 3.75
3.50 4
3.75 4
4.00
NPS1 11/2 (DN25)
NPS (DN40) 5/8"
3/4" 44 2.50
3.00 2.75
3.00 3.00
3.25 3.50
4.25 3.75
4.25 4.00
4.50
NPS
NPS121/2(DN50)
(DN40) 3/4"
5/8" 84 3.00
3.25 3.00
3.25 3.25
3.50 4.25
4.50 4.25
4.50 4.50
4.75
NPS 2 (DN50)
NPS 3 (DN80) 5/8"
3/4" 88 3.25
3.75 3.25
4.00 3.50
4.25 4.50
5.00 4.50
5.25 4.75
5.50
NPS43 (DN100)
NPS (DN80) 3/4"
3/4" 88 3.75
4.00 4.00
4.25 4.25
4.50 5.00
5.25 5.25
5.50 5.50
5.75
NPS 64 (DN150)
NPS (DN100) 3/4"
3/4" 128 4.00
4.75 4.25
5.00 4.50
5.25 5.25
6.25 5.50
6.50 5.75
6.75
NPS 6 (DN150)
NPS 8 (DN200) 3/4"
7/8" 12
12 4.75
5.25 5.00
5.50 5.25
5.75 6.25
6.75 6.50
7.00 6.75
7.25
NPS 10
NPS 8 (DN250)
(DN200) 7/8"
1" 12
16 5.25
6.00 5.50
6.50 5.75
6.75 6.75
7.75 7.00
8.25 7.25
8.50
NPS 10 (DN250)
NPS 12 (DN300) 1"
1 1/8" 16
16 6.00
6.25 6.50
6.50 6.75
6.75 7.75
8.00 8.25
8.25 8.50
8.50
NPS 14
NPS 12 (DN350)
(DN300) 11 1/8"
1/8" 16
20 6.25
6.75 6.50
7.50 6.75
8.50 8.00
8.75 8.25
9.50 8.50
10.50
NPS 16
NPS 14 (DN400)
(DN350) 11 1/4"
1/8" 20
20 6.75
7.00 7.50
8.00 8.50
9.00 8.75
9.00 9.50
10.00 10.50
11.00
NPS 16 (DN400)
NPS 18 (DN450) 1 1/4"
1 1/4" 20
24 7.00
7.25 8.00
8.00 9.00
9.00 9.00
9.25 10.00
10.00 11.00
11.00
NPS 20
NPS 18 (DN500)
(DN450) 11 1/4"
1/4" 24
24 7.25
7.50 8.00
8.50 9.00
9.50 9.25
9.50 10.00
10.50 11.00
11.50
NPS 24
NPS 20 (DN600)
(DN500) 11 1/4"
1/4" 24
24 7.50
7.75 8.50
9.00 9.50
10.00 9.50
10.00 10.50
11.25 11.50
12.25
NPS 24 (DN600) 1 1/4" 24 7.75 9.00 10.00 10.00 11.25 12.25

ANSI Class 300 (mm)


ANSI Classe 300 (mm)
ANSI Class 300 (mm)
Bolt Bolt Length (mm) Stud Length (mm)
Pipe Size Qty
Bolt
Size FxF Bolt Length
F x R (mm) RxR FxF Stud Length
F x R (mm) R x R
Pipe Size Qty
NPS 1/2 (DN15) Size
1/2" 4 F20
xF F20
xR R20
xR F39
xF F39
xR R39
xR
NPS 3/4
NPS 1/2 (DN20)
(DN15) 1/2"
5/8" 44 20
24 20
24 20
24 39
46 39
46 39
46
NPS 1
NPS 3/4 (DN25)
(DN20) 5/8"
5/8" 44 24
64 24
67 24
70 46
89 46
93 46
96
NPS1 11/2 (DN25)
NPS (DN40) 5/8"
3/4" 44 64
71 67
74 70
78 89
97 93
101 96
104
NPS
NPS121/2(DN50)
(DN40) 3/4"
5/8" 84 71
76 74
80 78
84 97
105 101
109 104
113
NPS 32 (DN80)
NPS (DN50) 5/8"
3/4" 88 76
91 80
96 84
102 105
120 109
126 113
131
NPS43 (DN100)
NPS (DN80) 3/4"
3/4" 88 91
99 96
105 102
111 120
129 126
135 131
141
NPS 64 (DN150)
NPS (DN100) 3/4"
3/4" 8
12 99
115 105
122 111
129 129
150 135
157 141
164
NPS 6 (DN150)
NPS 8 (DN200) 3/4"
7/8" 12
12 115
128 122
136 129
144 150
164 157
172 164
180
NPS 10
NPS 8 (DN250)
(DN200) 7/8"
1" 12
16 128
146 136
154 144
161 164
186 172
194 180
201
NPS 12
NPS 10 (DN300)
(DN250) 1"
1 1/8" 16
16 146
156 154
162 161
169 186
197 194
204 201
210
NPS 12 (DN300)
NPS 14 (DN350) 1 1/8"
1 1/8" 16
20 156
167 162
189 169
211 197
212 204
234 210
256
NPS 16
NPS 14 (DN400)
(DN350) 11 1/4"
1/8" 20
20 167
176 189
200 211
224 212
220 234
244 256
268
NPS 18
NPS 16 (DN450)
(DN400) 11 1/4"
1/4" 20
24 176
178 200
202 224
226 220
226 244
250 268
274
NPS 18 (DN450)
NPS 20 (DN500) 11 1/4"
1/4" 24
24 178
185 202
211 226
237 226
233 250
259 274
285
NPS 24
NPS 20 (DN600)
(DN500) 11 1/4"
1/4" 24
24 185
196 211
222 237
248 233
247 259
273 285
299
NPS 24 (DN600) 1 1/4" 24 196 222 248 247 273 299
FFxxFF==Fixed
Fixedx Fixed
x Fixed
FFxxRF= Fixed x Rotatable
Fixed
F x R = Fixed x Rotatable
R x R = Rotatable x Rotatable
F
R x R = Fixed x
Rotatable Rotatable
x Rotatable
R x R = Rotatable x Rotatable
8 www.cranecpe.com
PRESSURE TESTING PLASTIC-LINED PIPE

Hydrostatic Test Alternative Leak Test

Resistoflex pipe and fittings can be tested at the pressures If a hydrostatic pressure test is undesirable due to the possible
recommended by ASME B31.3. The fluid used for the chemical reactions with water and a pneumatic test in
hydrostatic test is typically water. Another suitable non-toxic undesirable due to the potential hazards, then an alternative
liquid can be substituted if there is the risk of damage due to leak test can be used. This test is not applicable to plastic lined
the adverse effects of having water in the system. The system pipe because it relates to welded systems.
should be tested at a pressure not less than 1.5 times the
design pressure. If the design temperature is above the test Initial Service Leak Test
temperature then the required test pressure is calculated by
the following equation: This test is applicable only to systems, which meet the follow-
ing requirements:
Pt = (1.5 PSt)/S
• The fluid handled is nonflammable, non-toxic, and not
Where: damaging to human tissues.

Pt = minimum hydrostatic test gauge pressure • The design gauge pressure does not exceed 150 psig (10
P = internal design gauge pressure bar(g)).
St = allowable pipe stress value at test temperature
S = allowable pipe stress value at design temperature • The design temperature is between -20°F and 366°F
(-29°C and 185°C).
Typically, for the pressures and temperatures in which plastic-
lined pipe is used, the above calculation reduces to: In this test, the test fluid is the service fluid. It is rare that this
test is used with plastic-lined pipe. ASME B31.3 should be
Pt = 1.5 P considered if more information concerning this test is
required.
We recommend that the system be retorqued after the first
thermocycle. If the hydrostatic test is performed at the ex- The above is a description of some pressure test methods. In
pected operating temperature (a “hot hydrotest”) then the general, most systems are hydrostatically tested as described
hydrotest can constitute the first thermocycle and the recom- in ASME B31.3. If the hydrostatic test is impractical, then
mended retorquing can occur after the pressure test. the pneumatic test can be substituted, however, extreme
caution must be observed during this potentially hazardous
Pneumatic Leak Test test.

This pressure test is performed in some situations where the


presence of any water in the system is forbidden. The test is
very dangerous due to the stored energy of the compressed
gas. ASME B31.3 refers to the dangers of performing this test
and provides safety considerations in the standard.

Test procedures should follow the requirements of ASME


B31.3 Para 345.8 Sensitive Leak Test.

www.cranecpe.com 9
STORAGE AND MAINTENANCE

Handling and Storing Plastic-Lined Pipe by a welder who is trained and certified to ASME Boiler
and Vessel Code, Section IX. Plastic-lined pipe and fittings
To obtain maximum performance from Plastic-Lined Piping Products, should not be used as a ground for electric welders or other
it is important that the flared or molded end faces of the plastic are equipment. NOTE: NEVER WELD ON FINISHED FLANGED
protected from damage during storage, handling and installation. The PLASTIC LINED PIPE OR FITTINGS - LINER DAMAGE WILL
following should be considered when handling Plastic-Lined Piping RESULT.
Products:
Painting Plastic-Lined Piping Products
• Store indoors or under cover.
• Never put the lifts of a forklift inside of the pipe to transport. This All pipe, fittings, and valves supplied by Resistoflex have
can damage the plastic liner. a gray protective coating applied to minimize oxidation
• Products are shipped with a high performance, two component, during shipping and handling. Refer to NACE guidelines
epoxy primer protective coating. and recommendations for sandblasting and selection of
• Protective end caps are not designed for prolonged outdoor an appropriate primer and topcoat suitable for your plant
exposure. environmental conditions.
• Protective end caps on all pipe and fittings should be left in
place until the pipe is ready to be installed. It is important that the raised plastic face on all plastic-
• Do not damage the plastic sealing faces when removing the end lined piping components is protected from damage
caps. during sandblasting and painting. Make sure that the
• If end caps are removed for painting, they must be re-installed protective end caps remain in place at all times during
with bolting as soon as possible. these operations, and direct the sandblasting away from
• Avoid rough handling of plastic-lined pipe in temperatures the face of the flange. As an extra precaution, you may
below 40°F (5°C). Plastic becomes brittle in low temperatures, want to remove the protective end cap, apply protective
and is more susceptible to cracking during rough handling. tape over the plastic face, and then replace the cap before
• Avoid mechanical or thermal shock to piping that is stored in sandblasting and painting. If the exterior of the pipe is to
cold temperatures. treated with a heat-curable protective coating, exercise
• Avoid storing plastic-lined piping products where they will be caution during the heating process. Never apply heat in
exposed to ultraviolet light for long periods of time. excess of the liner’s maximum temperature rating.
• The center of gravity of MULTI-AXIS® pipe may not be readily
apparent. Be sure to handle carefully. PTFE venting collars on swaged pipe and vent holes on
PTFE THERMALOK® pipe and PTFE-lined fittings should not
Safety Precautions for Field fabricating Plastic-Lined Pipe be plugged with paint. The collars and holes are part of the
venting system needed to prevent possible gas buildup
Plastic-lined pipe can be fabricated on-site, and should only be behind the liner and possible liner collapse. Pipe, fittings,
fabricated by properly certified personnel. Please contact your and valves can also be special ordered without paint, but
Resistoflex representative for more information on certification longer lead times may result.
training. When field fabricating plastic-lined pipe, adequate
ventilation (such as exhaust fans) should be used. Overheating of the All paint systems have a poor resistance to handling
plastic can cause it to degrade and generate vapors. Avoid breathing and transit damage. This fact should be considered
vapors. Vapors can cause severe irritation to skin, eyes, and respiratory when evaluating pre-erection shop painting versus
tract. When field fabricating, never heat the plastic with a torch or in-place painting. If shop painting is selected,
open flame. touch-up will be required after job-site receipt.
Touch-up costs are for Buyer’s account.
Welding Plastic-Lined Piping Products During Field Fabrication

Welding should not be performed on Swaged plastic-lined pipe and


fittings. Heat generated from welding will cause extensive damage
to the plastic liners. If welding is necessary, use THERMALOK® plastic-
lined pipe, since the liner can be moved back and out of the way from
the heat source during welding. Any welding should be performed

10 www.cranecpe.com
CRANE ChemPharma & Energy
One Quality Way, Marion, North Carolina 28752
Tel:(828) 724-4000
Fax: (828) 724-2368

www.cranecpe.com

brands you trust.


CP-RESISTOFLEX-ANSI-IM-EN-A15-3-2013-22

Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website
information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alte-
ration can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the
Crane Co. or its subsidiaries. The Crane and Crane brands logotype, in alphabetical order, (ALOYCO®, CENTER LINE®, COMPAC-NOZ®, CRANE®,
DEPA® & ELRO®, DUO-CHEK®, FLOWSEAL®, JENKINS®, KROMBACH®, NOZ-CHEK®, PACIFIC®, RESISTOFLEX®, REVO®, SAUNDERS®, STOCKHAM®,
TRIANGLE®, UNI-CHEK®, VALVES®, WTA®, and XOMOX®) are registered trademarks of Crane Co. All rights reserved.

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