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Table of Contents
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Centrifugal
Centrifugal。。。。。。。。。。。。。。。。。。。。。。。。1-3

Vacuum pump。。。。。。。。。。。。。。。。。。。。。 。4
。。。。。。。。。。。。。。。。。。。。。。
pump。。。。。。。。。。。。。。。。。。。。。

Self-priming。。。。。。。。。。。。。。。。。。。。。。5-6
Self-priming。

Pump failure and repair


repair。。。。。。。。。。。。。。。。。。7-11

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Centrifugal
This series pump is single-suction, single-stage centrifugal sanitary pump
for conveying milk, beverage, wine and other liquids, food, chemical,
pharmaceutical and other industries indispensable transportation equipment.
Single seal maximum temperature of about 120 ℃, double mechanical seal
with the highest temperature of 150 ℃.

1、The main technical parameters

Material
Material::SUS 304 SUS316L
Specification
Specification::3T-180T 0.55KW-75KW
Standard
Standard::DIN、SMS、3A、ISO、RJT
Impeller surface treatment:Polished, honed or sandblasted
treatment:
Operating temperature range :-10℃-120℃(Double mechanical seal up to 140
range:
℃)

Motor Import /
Model Flow (t/h) lift (m)
Power (kw) Export (mm)

YUY-L-0.55-3-14 3 14 0.55 38/32


YUY-L-0.75-3-16 3 16 0.75 38/32
YUY-L-1.1-4-18 4 18 1.1 38/38
YUY-L-1.5-5-18 5 24 1.5 38/38
YUY-L-2.2-10-24 10 24 2.2 51/38
YUY-L-3-15-24 15 24 3 51/51
YUY-L-4-20-24 20 24 4 51/51
YUY-L-5.5-20-36- 20 36 5.5 51/51
YUY-L-7.5-30-36 30 36 7.5 63/51
YUY-L-11-50-40 50 40 11 76/63
YUY-L-15-60-40 60 40 15 89/76
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2、Structural features

YUY series centrifugal mainly by the pump, pump cover, impeller,


mechanical seals, motors and other components. Excessive use of sleek design,
rigid structure, thick-walled design. Each part are coupled by bolts. Under the
floor there are four support legs can be adjusted, easy to install, without a fixed
installed base. When installing the installation according to the different needs
of the outlet pipe into the vertical or horizontal direction.
Centrifugal pump mechanical seal made of imported high-quality graphite and
silicon carbide custom made, greatly improving the wear resistance and
self-lubrication extended service life. The production of pump impeller with the
overall precision casting, all the parts of the surface treated. To ensure that the
size of the gap by a dedicated fixture installation.
This series of pump production of fine, difficult to scale, especially for CIP
cleaning.
This series of pump structure is simple, easy disassembly low noise, high
efficiency, material handling is gentle, with food hygiene requirements and
ensures the original flavor of the product.

3、Instructions for use

When the centrifugal pump sanitary pump is installed below the suction
level best location (such as a suction pump is installed above the surface,
before the need for pump priming the pump). Before use, check the direction
of rotation of the impeller is correct; pump inlet tube fitting nuts are tightened;
seal between the pump cover and the pump is a good cushion. And material
contact parts in steam sterilized before use to ensure food hygiene.
Outlet of the pump should be installed adjustable valve to control the flow.
Not long in the case of overload to avoid damage to the motor.
Pump CIP cleaning immediately after use to prevent material adhesion. If
there is no need to manually CIP cleaning, cleaning water through the first
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available, then remove with a scrub brush all the parts in contact with the
material pump, then rinse, wash and then sequentially loaded.
Double mechanical seal pumps hygiene precautions:
1, make sure the situation under cold water before using.
2, the cooling water pressure should not be greater than 0.1mpa
3, the cooling water temperature should be controlled within 40 ℃.
4. Do not idle or reverse.

4、Mounting dimensions

Power (Kw)
Size
(mm) 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15

A 265 300 300 320 320 375 375 425 425 545.5 545.5
B 185 243 243 243 243 283 283 343 343 373 373
C 112 125 125 140 140 160 190 216 216 356 356
D 160 205 205 210 210 233 233 330 330 430 430
E 52 60 60 60 60 67.5 67.5 69.5 69.5 76 76

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F 50 61.5 61.5 72.5 72.5 82.5 82.5 110 110 120 120
G 132 160.5 160.5 167.5 167.5 188 188 205 205 234 234
H 420 445 445 490 490 563 563 651 651 810 810
I 85 38 38 81.5 81.5 110 110 105 105 111 111
J 130 153 153 163 163 173 185 215 215 255.5 255.5
K 175 260 260 310 310 360 360 430 430 540 540

Vacuum pump
This series of centrifugal pumps belong to induce negative pressure pump
wheel deflector. By inducing the wheel, can effectively improve the ability of
anti-cavitation pump, ensure the pump at work can provide a stable and
reliable pressure head, and can be under negative pressure 0.09Mpa pressure
liquid extraction vacuum tank.

1、Mounting dimensions:
dimensions:

Size Power(kw)
(mm) 0.75 1.1 1.5 2.2 3 4 5.5 7.5
A 300 300 332 332 375 375 425 425
B 243 243 243 243 243 243 343 343

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C 125 125 140 140 160 190 216 216
D 208 208 208 215 240 240 330 330
E 127 127 127 127 127 127 127 127
F 71 71 71 71 79.5 79.5 79.5 79.5
G 169 169 169 169 187.5 187.5 187.5 187.5
H 520 520 591 591 658 658 733 733
I 38 38 81.5 81.5 110 110 105 105
J 153 153 163 163 185 185 215 215
K 260 260 310 310 360 360 430 430

Self-priming
CIP pump, part of the material from the pump, are acid-resistant stainless
steel (International Standard for AISI316), acid corrosion properties, is
particularly significant, in line with food hygiene requirements.
This pump is mainly used to deal with some of the transportation of gas
materials. So it is widely used in liquid level is unstable, even level is below the
pump inlet materials absorb various occasions, such as during breast pump,
milk since milk can be sucked out of the bucket. Or automatic CIP cleaning
system, as the cleaning cylinder return pump.

The main technical parameters and performance

ModelParameters Flow lift Import and Power


export
YUY-Z-2.2 10 15 51/51 2.2
YUY-Z-4 15 18 51/51 4
YUY-Z-5.5 20 24 63/63 5.5
YUY-Z-7.5 30 24 76/76 7.5
YUY-Z-11 40 24 76/76 11

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1. Structure and Characteristics
1.Structure

Covered by a self-priming pump, impeller, pump clamping ring, motor and


other components, radiant star wheel type pump consisting of a pump cover
and the pump cavity, when the impeller is rotated in the cavity of the pump
impeller and the inner spokes volume chamber composed of gradually
increasing from inhalation of breath, to the outlet at the composition of the
volume gradually narrowed. Thus, the liquid contained in the spoke wheel, a
suction and discharge may be reciprocating movement, a certain self-priming
ability.

2、Demolition, installation, use, etc.

The following steps should be self-priming pump disassembly, remove the


pump and connecting pipe, loosen the screw pump cover side, remove the
pump cover. Use a wrench to loosen the lock screw, you can remove the
impeller. Remove the mechanical seal ring, after removing the pump to remove
the static ring.
Instead of assembling press above steps, after assembly, the shaft is
rotated by hand can be flexible.
Installation, you should first check before using the motor rotation
direction, as viewed from the front clockwise pump, pump does not require
irrigation pumps, the installation location of the pump can be higher than the
suction surface, the export pipeline pump pressure gauge should be installed to
Learn pressure use.
Before each use of the pump, responsible for all contact with the liquid to
disinfect the site to ensure food hygiene, after use should be the first to use hot
water circulation, then immediately dismantle brush cleaned to prevent
material bonding and spoilage.
In the initial use of the pump, a small amount of liquid should be injected
into the suction port of the pump, so as to form a liquid seal.
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3、Product appearance and installation dimension

PowerParameter A B C D E F G H I J
s
2.2 16 28 38 182 18 24 10 62 36 17
0 3 5 5 0 5 0 0 8
4 19 28 38 210 18 24 10 54 36 12
0 3 5 5 0 5 0 0 0
5.5/7.5 21 34 42 222 21 33 10 72 43 88
5 2 3 5 0 5 0 0
11 25 36 52 251. 23 43 11 92 54 97
4 0 8 5 8 0 0 5 0

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Pump maintenance and fault

1、Removing the mechanical seal (see attached text code)

Single mechanical seal

1) Remove the pipe, unscrew the cap nuts (13) and remove the washer
(11, 12) and a pump (8).
2) Use a screwdriver against the coupling bolts (26) with a wrench
unscrew the locking screw (4).
3) in the counterclockwise direction (opposite the impeller) to
rotate the impeller (6), the impeller is removed, if necessary, can
be tapped to loosen the impeller wheel.
4) Remove the snap ring on the impeller (32) and pump cover 2) (a
static ring (33).

Double mechanical seal

1) 1) Remove the pipe, unscrew the cap nuts (13) and remove the
washer (11, 12) and a pump (8).
2) 2) Use a screwdriver against the coupling bolts (26) with a
wrench unscrew the locking screw (4).
3) 3) in the counterclockwise direction (opposite the impeller)
to rotate the impeller (6), the impeller is removed, if
necessary, can be tapped to loosen the impeller wheel.
4) 4) Remove the water-cooling inlet and outlet pipe.
5) 5) Remove the pump cover (2), nuts (27) and remove the washer
(28, 29), remove the pump cover.
6) 6) Remove the stationary ring and shaft mechanical seal seat
(40) (3 ring) on.

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2、Installation of the mechanical seal
0.8mm± 0.2mm
Double mechanical seal

1) 1) In the secondary ring O-ring (31) cast the


right amount of silicone oil, and then put
the ring (32) together into the shaft (3).
2) 2) O-ring auxiliary stationary ring cast the
right amount of oil (31) and then put on the
stationary ring (33) together into mechanical seal seat (40).
3) 3) Replace the pump cover (2), into the washer (28, 29) and
fasten the nut (27).
4) 4) In the active ring O-ring (31) cast the right amount of oil,
then put the ring (32) together into the impeller (6). Note
the alignment pin slot machine sealed within the impeller (7).
5) 5) In the main stationary ring O-ring (31) cast the right
amount of silicone oil, and then put on the stationary ring
(33) together into the pump cover () 2.
6) 6) The impeller (6) Tighten the shaft (3), check the impeller
(6) and pump cover the gap (2) between the (should be between
0.8mm ± 0.2mm) If the clearance is not correct, you can loose
bolt in tight circles (26) to be adjusted.
7) 7) Lubricate the O-ring (5), screwed into the locking screw
(4), use a screwdriver to withstand even the bolts on the shaft
(26) with a wrench tighten the locking screw (4).
8) 8) mounted on the pump (8), into the washer (11, 12) and tighten
the cap nut (13)。

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Single mechanical seal

1) 1) The active ring O-ring (31) cast the right amount of oil,
then put ring (32) together into the impeller (6). Note the
alignment pin slot machine sealed within the impeller (7).
2) 2) In the main stationary ring O-ring (31) cast the right
amount of silicone oil, and then put on the stationary ring
(33) together into the pump cover () 2.
3) 3) the impeller (6) fastened in the shaft (3), the inspection
of the impeller (6) and pump cover the gap (2) between (among
should be 0.8mm-1.2mm), if the gap is incorrect, Loosen the
bolts tight circle (26) to be adjusted.
4) 4) Lubricate the O-ring (5), screwed into the locking screw
(4) with a screwdriver against the coupling bolts (26) with
a wrench tighten the locking screw (4).
5) 5) mounted on the pump (8), into the washer (11, 12) and tighten
the cap nut (13).

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3、Troubleshooting

Malfunction The reason Workaround


Export pipeline
resistance is too Off a small outlet valve or reduce
small, the amount the impeller diameter
of traffic
Excessive pumping Replaced with a larger motor or
ofliquid iscosity reduce the diameter of the impeller
Motor overload Motor speed is too
Frequency of inspection circuit
high
Hydrometer pumped
Reducing the impeller diameter
too large
There precipitate
Often disassembled for cleaning or
buildup in the
increase pump sewage outfall
pump
Not filled with
liquid inside the Check the bottom valve for leaks and
pump and the re-irrigation
suction pipe
Pump flow Impeller or duct
Disassemble the pump remove foreign
shortage, obstruction
inadequate or no Suction pipe leak Reseal suction piping
water lift Pipe resistance Reduce or replace the larger pipe
than the pump head resistance pump
Voltage is too
Check motor wiring and circuit
low, the motor
voltage, frequency
speed is not

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enough
Temperature of
the liquid is too Or enhance the suction pressure
high
Suction height
too high or too Reduced vascular resistance or
low suction smoke inhalation height
pressure
Temperature of
Reducing the temperature of the
the liquid is too
liquid
high
Reinstall the suction pipe or
Pump vibration, Suction pipe leak
replace the seals
increased noise,
Between the
cavitation or
impeller and the
seal leakage
pump casing of a Disassemble the pump remove foreign
foreign body
stuck
Impeller and the
Re-adjust the gap between the
pump casing
impeller and the pump casing
friction
Motor bearing
Replace motor bearings
damage
Replace all worn parts, to ensure
Dry running
that material is continuously or
mechanical seals
rinse with water seal
Rubber seal
Static ring ring
leakage
or excessive wear Replace ring or stationary ring
and tear
O-ring material Replace the O-ring material

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selection errors selection
or aging
Liquid contains Ring and stationary ring with
wear particles silicon carbide material
The crystalline
Disassemble the pump seal wash or
material in the
rinse with water
sealing surface

4、General maintenance and repair

Mechanical seals Rubber seals Motor bearings

Working 12 per Simultaneously


month (single with the
Maintenance shift) the mechanical
replacement of all seal
mechanical seals replacement
Simultaneously
Replace all seal with the
There leak
production at the mechanical
repair
end of the day seal
replacement
Periodic leak checks Recommended
and smooth running inspection
Simultaneously
Save the pump running with the If worn, replace
Planned
record mechanical all bearings
Maintenance
seal
Statistics should replacement Ensure no
arrange bearing axial
inspection clearance (see

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program motor manual)

Before installing Installation


lubricated with with silicone
silicone or grease or
Lubricating
silicone O-rings silicone oil
and sealing lubrication
surfaces before

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