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Other equipments: no spare to be provided, due to either their high degree of reliability (example:
deaerator) or the ability to by-pass their functions for a limited period of time (example:blow
down facilities).
The deaerator shall have a hold-up time of 20 minutes between normal level and low-level alarm
based on design flow.
These facilities shall be sized, on a hydraulic standpoint, on the basis of the most stringent
discharge case.
KO drum and seal drum shall be designed according to API 521 criteria.
During normal operation, the flare system is operated at a slightly positive pressure to prevent
from air-in leakage by mean of Fuel gas sweeping.
Temperature = ambient in normal operation. Design temperature shall be evaluated based on
maximum temperatures deriving from both single discharges and common failure cases.
13.6 Material selection
All Plant sub-headers and headers
In general, plant sub-headers and headers shall be specified for moderate wet H2S service, and
will be in CS + 3 mm corrosion allowance. LTCS to be applied if required due to cold reliefs.
KO drum, seal drum and associated pumps
These facilities shall be specified for severe wet H2S service. Drums will be in CS + 6 mm
corrosion allowance. The slop and oily water pumps shall be specified as well for severe wet H2S
service.
14.1 Introduction
The objective of this study is to define the list of essential electrical consumers that shall be
connected to the back-up power supply system of the refinery.
The back-up power supply system will be ensured by Emergency Diesel Generator (EDG). It will
allow for the safe shutdown of the refinery
Absorbed
Item N° Designation Power
kW (Note1)
91-P8301 Fire water Pump 397
90-P8709 A Storm / Fire water collection pump 133 (Note2)
90-P8709 B Storm / Fire water collection pump spare 133(Note2)
90-P8710 Storm / Fire water collection pump (spare in warehouse) 34(Note2)
90-P8401 A Flare slop Pump 19
90-P8401 B Flare slop Pump Spare 0
90-P9404 A Potable water distribution pump 20
90-P9404 B Potable water distribution pump spare 0
90-Y9405 Potable water chiller package 58
90-Y9405 Condenser for potable water chiller package 22
90-P9403 A Service water feed pump 10
90-P9403 B Service water feed pump spare 0
Emergency lighting / control room and substations 201
DC Charges / ASP / UPS 219
HVAC 1914
Administrative Building 875
SUBTOTAL 3735
Notes:
1. Absorbed power values are indicative only. Refer to the Electrical consumer list
255/82/00/EL/CN/NA/001.
2. Intermittent Services. Not included in subtotal
Fire water pump is considered having a flow rate of approximately 930 m3/ h each. Total fire
water demand is 1844.5 m3/h maximum. This demand is met by one electrical driven pump (930
m3/h) & other diesel driven pump (930 m3/h).
The back- up power consumption is an estimate based on LR1 + delta if any and shall have to be
confirmed at EPC stage.
14.3.2 Other consumers that have to be connected to the emergency power supply
Process consumers:
Absorbed
Item N° Power
kW(Note1)
82-P1205 A Condensate fractionator Bottoms Product Pump 273
82-P1205 B Condensate fractionator Bottoms Product Pump Spare 0
82-E1212 Condensate fractionator 1st stage condenser (8 motors out of 8) 119
82-E1213 Condensate fractionator 2nd stage condenser (8 motors out of 16) 241
82-P1209 A Condensate fractionator reflux pump 125
82-P1209 B Condensate fractionator reflux pump spare 0
90-Y9201 A Boiler package – Blower 40
90-Y9201 B Boiler package – Blower 40
90-Y9201 A Boiler package – Gas recirculation fan 9
90-Y9201 B Boiler package – Gas recirculation fan 9
Analyzer and analyzer shelter 24
Unit-16, FG COMPRESSOR AUX L.O. PUMP A 3
Local cubical analyzer 9
TOTAL 892
Notes:
1. Absorbed power values are indicative only. Refer to the Electrical consumer list
255/82/00/EL/CN/NA/001.
In order to reduce the flare load in case of general electric power failure, the motors of the unit 12
Condensate Fractionator air condenser and associated reflux pumps are to be connected to the
back-up power supply.
In order to ensure hydrocarbon circulation in the condensate heater to prevent coking due to full
vaporization of the heater hold-up, the Heavy gas oil pumps are also to be connected to the back-
up power supply.
As no specific requirement to keep the recycle compressor in service in case of power failure is
specified in UOP Schedule A, it was decided not to consider connecting the NHT Products
condenser to the back-up power.
The same applies with AXENS, whose PDP mentions no specific requirement to keep the
Kerosene HDT recycle compressor in service.
See § 14.4.4 for the summary of total back-up power supply.
Utilities :
Steam system
None of the steam consumers appears to be essential:
- Stripping steam to unit 12 can be stopped, the process itself being shut down.
- Flare smokeless steam: in case of power failure, the flare discharge will be at its design capacity
and the smokeless system is not designed for this case anyway. Smokeless steam shall not be
considered as being required in case of power failure.
- Steam to sour water stripper reboiler can be stopped, the sour water stripping unit itself being
shut down.
- LPG vaporizing is not required during power failure
- Need of snuffing steam for the heater and steam lances are not to be cumulated with a total
power failure as agreed with LRC for LR1.
However, the steam system will be maintained in operation in case of power failure by securing
the boilers blowers power supply. Therefore, boilers will be kept as long as deaerator BFW hold-
up and instrument air allow it.
Cooling water
There is no requirement to keep the cooling water system in service in case of a general power
failure, as all the users will be shut down. Moreover, as air coolers ensure columns condensation,
keeping water coolers in service will not help in reducing the flare load in case of general power
failure.
Rotating equipment:
NHT recycle compressor will stop. Lube oil water cooler is not critical
equipment. KHT recycle compressor and stripper off-gas compressor will stop.
Air compressor: see below.
Instrument air
There is no requirement to keep the instrument / plant air compressor in service in case of power
failure: the instrument air receiver allows for 30 minutes of back up air. After this delay,
instruments will move to their safety position.
Nitrogen
The nitrogen system remains operational in case of power failure since the cryogenic storage tank
operates under sufficient pressure to provide the nominal 8 bar header pressure.
14.3.3 Conclusion
The list of electrical consumers to be connected to the emergency power supply is as show in the
following table. The Absorbed power values are based on LR1 EPC documentation.
The EDGs are to be sized for 120% of the estimated absorbed power.
Absorbed
Item N° Designation Power
kW (Note1)
90-P8301 Fire water Pump 397
90-P8709 A Storm / Fire water collection pump 133 (Note2)
90-P8709 B Storm / Fire water collection pump spare 133 (Note2)
90-P8710 A Storm / Fire water collection pump (spare in warehouse) 34 (Note2)
90-P8401 A Flare slop Pump 19
90-P8401 B Flare slop Pump Spare 0
90-P9404 A Potable water distribution pump 20
90-P9404 B Potable water distribution pump spare 0
90-Y9405 Potable water chiller package 58
90-Y9405 Condenser for potable water chiller package 22
90-P9403 A Service water feed pump 10
90-P9403 B Service water feed pump spare 0
Emergency lighting / control room and substations 201
DC Charges / ASP / UPS 219
HVAC 1914
Administrative Building 875
SUBTOTAL 3735
TOTAL 4627
Notes:
1. Absorbed power values are indicative only. Refer to the Electrical consumer list
255/82/00/EL/CN/NA/001.
2. Intermittent Services. Not included in subtotal/total
Total absorbed power is 4.6 MW about and the EDG will be designed for 2.0 MW each.
This value has to be finalized during EPC phase after motors selection.
15. APPENDIX-1