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IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO.

2, APRIL 2008 823

Electric Fields on AC Composite


Transmission Line Insulators
IEEE Taskforce on Electric Fields and Composite Insulators
Andrew J. Phillips, Member, IEEE, John Kuffel, Fellow, IEEE, Anthony Baker, Senior Member, IEEE,
Jeffery Burnham, Senior Member, IEEE, Anthony Carreira, Senior Member, IEEE, Edward Cherney, Fellow, IEEE,
William Chisholm, Fellow, IEEE, Masoud Farzaneh, Fellow, IEEE, Robert Gemignani, Member, IEEE,
Anthony Gillespie, Member, IEEE, Thomas Grisham, Member, IEEE, Robert Hill, Member, IEEE,
Tapan Saha, Senior Member, IEEE, Bogdan Vancia, and Jennifer Yu, Member, IEEE

Abstract—This paper provides an overview of the electric field


(E-field) distribution on transmission line composite insulators ap-
plied in alternating current applications. Factors that affect the
E-field distribution are discussed as well as the influence of the
E-field distribution on the short and long term performance. Mod-
eling and measurement methods are reported and examples of cal-
culated E-field magnitudes determined are presented together with
corona ring application information. This paper was developed by
the IEEE Task Force on Electric Fields and Composite Insulators.
Index Terms—Composite insulator, corona ring, E-field, electric
field, grading ring, nonceramic insulator (NCI), polymer insulator.

I. INTRODUCTION

T HE electric field (E-field) distribution on transmission


class composite nonceramic insulators, alternatively
called polymer or nonceramic insulators (NCIs), affects both
the long and short term performance. In order to design and
apply composite insulators effectively, a fundamental under-
standing of the E-field distribution and its effect on the insulator
performance is needed.
This document is intended to provide an overview of the
E-field distribution of composite insulators and the related
issues. It is not intended to provide guidance on the design,
selection and application of corona rings. The paper does not Fig. 1. Shaded plot of the E-field distribution on the polymer surface of a com-
discuss changes in the E-field distribution stemming from posite insulator and the equipotential lines surrounding the unit. The E-field
magnitude is indicated in grayscale with white being the highest and black the
defects in the insulators, or under contaminated or icing con- lowest. (Calculated using finite element method.)
ditions.

II. E-FIELD DISTRIBUTION ON COMPOSITE INSULATORS discussion will provide generalized information that relates to
The E-field distribution on the surface of, and within com- the E-field distribution of most transmission line applications.
posite insulators is a function of numerous parameters including It should be kept in mind that there are applications, both on
applied voltage, insulator design, tower configuration, corona transmission lines and in substations, where the E-field distri-
ring and hardware design, phase spacing, etc. The following butions will differ from those that will be presented.
In general, the E-field magnitudes are larger close to the en-
ergized and grounded ends of a composite insulator. Typically
Manuscript received May 25, 2005; revised December 4, 2006. This paper the energized end is subjected to the highest field magnitudes
was developed by the IEEE Task Force on Electric Fields and Composite Insu- [1]–[4]. In some cases the position of highest E-field occurs ad-
lators. The main authors were A.J. Phillips and J. Kuffel with contributions and jacent to the end fittings, while in other cases it may occur within
review by the other authors. Paper no. TPWRD-00313-2005.
A. J. Phillips is with the Electric Power Research Institute, Charlotte, NC a short distance of the end fitting. The case where the position
28262 USA (e-mail: aphillip@epri.com). of highest E-field magnitude occurs adjacent to the end fitting
J. Kuffel is with the University of Manitoba, Winnipeg, MB R3T 2N2 Canada is illustrated in Fig. 1. Fig. 1 shows a shaded plot of the E-field
(e-mail: kuffelj@cc.umanitoba.ca).
Color versions of one or more of the figures in this paper are available online
magnitude distribution on the polymer weather-shed surface of
at http://ieeexplore.ieee.org. a suspension composite insulator as well as lines of equal po-
Digital Object Identifier 10.1109/TPWRD.2007.911127 tential surrounding the unit.
0885-8977/$25.00 © 2007 IEEE
824 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008

Fig. 2. Example of the normalized E-field magnitude within the fiberglass rod
of a suspension I-string 115 kV composite insulator determined using 3-D fi-
nite element modeling. The axial measurement line starts at the energized end
Fig. 3. E-field profile measured along a suspension 500 kV Vee-string com-
fitting and ends at the grounded end fitting. The E-field is normalized against
posite insulator using a field probe. The unit has a corona ring in place on both
the maximum value and the distance along the insulator is normalized against
the live and grounded ends [8].
the length of the insulator.

As can be seen from Fig. 1 the magnitude of the E-field close 4) the geometry of the attachment hardware, conductor bun-
to the energized end is higher than that at the grounded end. It dles, grounded hardware and grounded structure;
can also be seen from the equipotential lines surrounding the 5) the orientation of the insulator and its physical relation-
insulator that the direction of the E-field is predominantly along ship to the attachment hardware, corona rings, conductor
the axis of the insulator. bundle, grounded hardware and line structure;
Fig. 2 is a plot of the normalized E-field magnitude within the 6) value of the energized line voltage;
fiberglass rod measured along an axial line. As can be seen from 7) presence of nearby phases and their energized voltages;
Fig. 2 the E-field magnitude is high at the energized end and 8) presence of the earth.
reduces exponentially along the insulator length. The magnitude Each of these parameters must be taken into account when
increases again at the grounded end but to a far lesser extent. determining the E-field distribution through either modeling or
Numerous field observations and results from accelerated measurement techniques. Depending on the specific case the
aging tests have shown that E-fields play a significant role in impacts of variations in these parameters will vary. When de-
the degradation of polymer material. As such, the E-field is termining the E-field through modeling or measurements, it is
recognized as a significant factor in the aging mechanisms of important to determine which of these needs to be accounted for
NCIs [5]–[7]. and to what degree.
The E-field distribution indicated in Fig. 2 is the norm for Since the E-field distribution is dependant on a wide range of
most applications of composite insulators. However, there are parameters, identical composite insulators applied in different
a significant number of applications where this may not be the situations will have different E-field distributions. Similarly, dif-
case. The most common of these occurs in overhead transmis- ferent composite insulator designs applied in the same situation
sion line insulators equipped with corona rings. The application will have different E-field distributions.
of a corona ring may result in the highest E-field magnitude oc-
curring a short distance away from the end fitting rather than ad- IV. REGIONS OF INTEREST
jacent to it [1]. An example of this is illustrated in Fig. 3 which There are three main regions of interest when considering the
shows the magnitude of the E-field along the axis of one of the E-field distribution of composite insulators.
NCIs used in a Vee-string assembly which utilizes corona rings. 1) On the surface of, and in the air surrounding, the polymer
It can be seen in Fig. 3 that the presence of the corona rings weather-shed surface and surrounding the end-fitting seal
results in a shift of the position of highest E-field to a location [6]–[8].
3 sheds away from the live end fitting. On insulator assemblies 2) Within the fiberglass rod and polymer rubber weather-shed
utilizing corona rings, the location of the highest E-field is a material, as well as at the interfaces between these mate-
function of the size and location of the corona ring [1]. rials and the metal end fitting [10].
3) On the surface of, and in the air surrounding the metallic
III. FACTORS THAT INFLUENCE THE E-FIELD DISTRIBUTION end fittings and attached corona rings [8].
There are numerous factors that influence the E-field distri- If the E-field magnitude in any of the these three regions ex-
bution [1]. The most important of these include: ceeds critical values, excessively large magnitudes of, discharge
1) geometry of insulator; including weather-shed system, activity can ensue, and the long or short term performance of the
fiberglass rod and end fittings; insulator may be affected
2) electrical properties of polymer weather-shed, fiberglass There is a direct relationship between the E-field distribution
rod material and possibly semi-conductive grading [9]; and the resulting discharge activity on and within composite
3) the dimensions and position of the corona rings and their insulators. The presence, location and magnitude of discharges
attachment method; are a function of the magnitude and direction of the local E-field.
PHILLIPS et al.: ELECTRIC FIELDS ON AC COMPOSITE TRANSMISSION LINE INSULATORS 825

Fig. 4. Example of discharge activity in contact with weather-shed material.

Fig. 5. Image of dry corona activity from the metallic end fitting of an in-ser-
vice 500 kV composite insulator installed without a corona ring.
The effect of the E-field distribution on discharge activity may
be categorized into four distinct sections:
D. Corona Activity From Metallic End-Fittings or Corona
A. Corona Discharges on the Surface of, or in Contact With, Rings
the Polymer Weather-Shed Material and/or End-Fitting Seals
Excessively high E-field magnitudes on the surface of and the
Corona activity, either under dry or wetting conditions, has area surrounding the energized and grounded metallic end fit-
been shown to result in degradation or changes in the surface tings and corona rings can result in corona activity under dry
properties of polymer weather-shed material. Fig. 4 is an ex- conditions. Corona activity also occurs from water drops at-
ample of such discharge activity. tached to the hardware in wet conditions as a result of localized
Under wetting conditions discharges can result due to en- enhancement of the E-field at the droplet tips. Corona activity
hancement of the E-field caused by high permittivity water results in radio interference and audible noise. Continuous dry
coming in contact with the surface of the rubber material [6], discharge activity near the rubber weather-shed system or end
[7], [11]. fitting seal can cause material degradation [12]–[14]. Fig. 5 is
Both research and field experience have shown that prolonged an example of such activity on a 500 kV string which was mis-
exposure to corona activity, regardless of its underlying cause, applied without a corona ring.
can damage NCIs.
V. CRITICAL E-FIELD VALUES
B. Dry Band Arcing Under Contaminated Conditions
In order to prevent or reduce the discharge activity discussed
Under critical wetting conditions, contaminated insulators in the previous section, the maximum magnitude of the E-field
may have leakage currents flowing on their surfaces. These should be kept below critical values. While there are no such
leakage currents cause dry band arcing, which can result in universally accepted values available, the following critical
damage to the insulator weathershed material. The potential for values have been mentioned in the literature. The values are for
occurrence and the magnitude of this dry band arcing are both dry uncontaminated composite insulators and are indicated in
influenced by the E-field magnitude. kV/cm (rms):
In the case of dc systems, high electrostatic forces result in • surface E-field magnitudes on weather-shed material and
contamination and moisture being drawn in the direction of the surrounding the end fitting seal 4.5 kV/cm (rms) measured
high E-field. This results in increased accumulation of contam- 0.5 mm above the surface of the sheath [1], [8];
inants in the high E-field magnitude regions, and therefore in- • internal to the fiberglass rod and rubber weather-shed ma-
creases the likelihood of dry band arcing. While important dc terial: 30 kV/cm (rms);
applications, this effect is secondary for insulators applied on • surface E-field magnitudes on the metallic end-fittings and
ac systems. corona rings: These should be controlled such that the unit
passes the radio interference/corona test indicated in ANSI,
C. Discharges Internal to the Fiberglass Rod and Polymer CEA, IEC standards and IEEE guide [15]–[20]. A surface
Weather-Shed Material or at the Interface Between the Rod E-field 21 kV/cm is often used as a reference value for
and Weather-Shed System design purposes. Some utilities utilize values as low as 17
kV/cm to account for corona activity from water drops on
If a critical E-field magnitude is exceeded in these areas, de- the metal hardware surfaces [20].
fects such as voids, inclusions or de-bonding may result in in- Since air density effects the corona onset E-field, correction
ternal discharge activity. This internal discharge activity may factors must be applied to the specified E-field magnitudes sur-
result in damage to the rod or weather-shed material, ultimately rounding the metallic end fittings and corona rings for applica-
resulting in either an electrical or mechanical failure [10]. tions at elevations significantly sea level [16], [17].
826 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008

Fig. 7. E-field magnitude in the air 0.5 mm above the sheath surface of a com-
posite insulator for 300 mm away from the energized end fitting. The E-field
magnitude profile is shown both with and without a corona ring.

distribution. Fig. 7 shows an example of the E-field profile of a


composite insulator with and without a corona ring installed.
Corona rings are not applied in all applications, Table I indi-
cates generic recommendations for corona ring application from
five different manufacturers. These recommendations may or
may not represent the latest thinking.
Corona rings are generally designed and tested for standard
transmission line applications. If composite insulators are ap-
plied in nonstandard transmission line applications (e.g., in sub-
stations or with nonstandard hardware), the generic recommen-
dations may not apply. Modeling and testing may be necessary.
Fig. 6. Examples of the E-field magnitude distribution surrounding three dif- Fig. 8 is a daytime corona camera image of discharge activity
ferent designs of composite insulator end fittings. from insulators installed in a substation with standard transmis-
sion line corona rings that were inadequate for this application.
Industry information has described several examples of
No altitude corrections have been developed for the critical corona rings being improperly installed. Examples include
E-field magnitudes on weathershed surfaces. Using standard al- rings installed in an incorrect location with respect to the end
titude correction methods in this case is considered conservative fitting, not be sufficiently tightened, installed backwards as
as the onset of corona from water drops is strongly dependant shown in Fig. 9, or not installed at all.
on electrohydrodynamic forces. This has been shown for water In order to overcome these concerns, insulator manufacturers
drops attached to conductors [22]. have designed attachment methods to minimize installation er-
Factor A above, the E-field on the surface of the weather- rors. The implementation of an effective education and inspec-
shed material, is usually the controlling value when considering tion program can limit errors [12], [24].
corona ring selection and end-fitting design. 3) Application and Design of Extra Hardware: The appli-
cation of extra hardware, such as arcing horns, extra links, and
additional field grading devices all influence the E-field distribu-
VI. CONTROL OF E-FIELD DISTRIBUTION tion. For example if an extra shackle or link is inserted between
the insulator and the conductor, the maximum E-field magni-
The E-field distribution may be controlled as follows.
tude on the NCI may be increased. Similarly, if an arcing horn
1) End Fitting Design: The design of the end fitting has an
is applied, the maximum E-field maybe reduced. Hardware that
influence on the E-field distribution within the composite insu-
is in close proximity to the composite insulator has the largest
lator, on the surface of the weather-shed material and on the sur-
effect on the E-field distribution.
face of the metallic end-fittings. Large end fittings with rounded
edges tend to reduce the peak magnitude of the E-field values
VII. DETERMINATION OF E-FIELD DISTRIBUTION
in close proximity of the end fittings. Examples of E-field dis-
tributions for different end fitting designs are shown in Fig. 6. The E-field distribution on composite insulators can be deter-
2) Corona Ring Application: The application of appropri- mined by either modeling or measurement.
ately designed corona rings can also be used to reduce the
maximum E-field magnitudes and move the position of the A. Modeling
maximum E-field away from the end-fitting (as the end-fitting Commercially available software packages employing one of
seal is considered critical). The dimensions and location of two different mathematical methods for determining E-field dis-
the corona ring have a significant influence on the E-field tributions can be used: the finite element method (FEM), and
PHILLIPS et al.: ELECTRIC FIELDS ON AC COMPOSITE TRANSMISSION LINE INSULATORS 827

TABLE I
COMPARISON OF GENERIC RECOMMENDATIONS OBTAINED FOR FOUR INSULATOR DESIGNS INDICATING WHAT RING SIZE TO USE (OUTER DIAMETER IS
INDICATED IN INCHES). IT SHOULD BE NOTED THAT THESE ARE GENERIC RECOMMENDATIONS; MANUFACTURERS MAY ADJUST RECOMMENDATIONS
FOR DIFFERENT CONFIGURATIONS OR SITUATIONS. THE 3 in RING INDICATED FOR MANUFACTURER Z IS PERMANENTLY ATTACHED TO THE END-FITTING
DURING MANUFACTURE ( MAY BE REQUIRED IN CERTAIN APPLICATIONS. SPECIAL DESIGN REQUIRED)

7) nearby phases;
8) the ground planes;
9) the voltages (potential) of the components being modeled.
The degree to which all of the above are taken into account
varies as a function of the region of interest and nature of the
configuration [1]. For example if one was interested in the
E-field distribution in the air surrounding the corona ring of a
500 kV insulator, it may not be necessary to take into account
the separate properties of the fiberglass rod and rubber. If one
was interested in the E-field distribution inside the rod itself,
one would need to take the different dielectric constants of the
Fig. 8. Corona activity from a 230 kV composite insulator applied in a non- rod and rubber into account.
standard application in a substation.
When each of these factors should be accounted for, and to
what degree, can be determined by sensitivity analyses . As
computing power becomes more accessible and affordable, it
will become increasingly more feasible to include greater de-
tail in the modeling to improve accuracy. Currently available
3-D BEM and FEM packages are difficult to use, and require
both a fundamental knowledge of electromagnetics and com-
puter aided drawing skills. The results presented in this paper
are drawn from analyses performed using several different soft-
ware packages utilized by the members of the IEEE Task Force
on E-fields on composite insulators.
Figs. 1 and 2 are examples of outputs of such modeling, while
Fig. 10 is an example of the geometry of a 500 kV model used
to determine the E-field distribution on suspension composite
insulators.
Fig. 9. Example of a corona ring installed backwards at 230 kV [23]. B. Measurement
The E-field distribution may be measured using a range of
techniques:
the boundary element method (BEM) [1], [2]. In order to obtain • by observing the deflection of a phosphor bronze wire
accurate results, the following need to be accounted for in the probe [25];
model: • electro-optic space potential probes [26];
1) the 3-D nature of the problem; • capacitive space potential probes [27].
2) dimensions and material properties of the composite insu- The measurement of E-field distribution has some limitations
lators; including:
3) the dimensions and position of the corona ring; • inability to measure in regions of interest (i.e., internal to
4) the dimensions and material properties of the structure; the insulator or close to the rubber weather-shed surface);
5) the conductor bundle; • distortion of the E-field being measured thus reducing ac-
6) the hardware that attaches the NCI to the conductor and curacy;
structure; • expensive and time consuming.
828 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008

plots for a composite insulator both with and without a corona


ring installed.
The sudden dips in the E-field magnitude, shown in Fig. 7,
are due to the measurement line passing through the rubber
weather-shed material which has a permittivity higher than that
of air, ( of approximately 4).
The influence of applying a corona ring is also evident in
Fig. 7. It can be seen that the peak E-field is reduced in magni-
tude and shifted away from the end-fitting to between the third
and fourth sheds.

IX. E-FIELD MAGNITUDES


Since the E-field distributions vary considerably by insulator
design and application there is a wide range of values that may
exist. The following section provides examples of magnitudes
determined in order to provide the reader with an indication of
Fig. 10. Example of a 500 kV three phase geometry modeled.
this range.
A. E-Field Magnitudes on the Surface of, and Surrounding
Both the Weather-Shed Material and End Fitting Seal
A considerable amount of modeling of various configurations
has been performed by numerous organizations. In some cases
different organizations have modeled the same configuration
and compared results illustrating that the results are repeatable.
This has been done using both BEM and FEM modeling.
Fig. 12 is a plot of the maximum E-field magnitudes (rms) as
a function of system voltage for a range of configurations com-
piled by one organization [29]. As can be seen maximum E-field
magnitudes varied from 1.5 kV/cm to more than 12.2 kV/cm
depending on the configuration. It should be noted that a 138
kV insulator without a corona ring installed may have higher
E-field values on the rubber surfaces than a 500 kV insulator
with a corona ring installed.
Fig. 11. Shaded plot of the E-field magnitude surrounding the energized end
of a 500 kV composite insulator [1].
B. Internal E-Field Magnitudes
Fig. 13 shows the maximum internal E-field magnitudes cal-
Optical inspection techniques can be used to determine culated for 230 kV composite insulators in different configura-
whether there is corona activity present under either dry or wet tions for five different manufacturers. As can be seen in Fig. 13,
conditions. Inspection options include the E-field magnitudes vary from 1.8 to 5 kV/cm depending on
• naked eye or still cameras under dark conditions; the insulator/corona ring design and configuration [29].
• standard image intensifiers under dark or low light condi-
tions; C. E-Field Magnitudes on the Surface of the Metallic
• daytime corona cameras, or other specialized devices. End-Fittings and Corona Rings
Three dimensional E-field modeling remains the preferred International and national standards and utility specifications
method of determining the E-field on the surface of the rubber require that insulators are corona free under dry conditions
material. [15]–[20]. This is verified by testing. The surface E-field mag-
nitudes on the end fittings and the corona rings are therefore
VIII. DESCRIPTION OF E-FIELD MAGNITUDES generally lower than that required for corona onset.
The E-field magnitudes may be represented in two forms: 1)
shaded plots or 2) line plots. Fig. 11 shows a shaded plot of the X. CORONA RING APPLICATION
E-field magnitude surrounding the live end of a 500 kV com- Corona rings are applied in various situations depending on
posite insulator. voltage level and configuration. Although generic recommenda-
As can be seen from Fig. 11, the E-field magnitudes are tions have been made by different organizations, these recom-
highest surrounding the corona ring and live end fitting. The mendations differ and are merely guidelines that may or may
fields on the surface of the composite insulator reduce as the not be applicable to the design of insulator or the configura-
distance from the end-fitting increases. tion [8], [23], [30]. These guidelines do not specify ring di-
Line plots of the E-field magnitude are often plotted along the mensions or location, hence care should be taken in their use.
length of the insulator. Since one is often interested in the E-field Table I illustrates the differences in corona ring applications by
in the air along the sheath of the unit, the measurement line often providing generic recommendations for five different designs of
passes through the sheds of the unit. Fig. 7 is an example of line composite insulators as provided by manufacturers.
PHILLIPS et al.: ELECTRIC FIELDS ON AC COMPOSITE TRANSMISSION LINE INSULATORS 829

Fig. 12. Maximum E-field magnitudes (rms) on the sheath section of composite insulators modeled as a function of system voltage. (All models account only for
the presence of a single phase.) [29].

ground end hardware, geometry of configuration, conductor, rel-


ative air density and presence of nearby phases. The degree to
which these need to be accounted for is dependant of the con-
figuration being evaluated.
Field magnitudes on the rubber surfaces of composite in-
sulator sheath sections may vary considerably depending on
the design, configuration and application. Maximum values be-
tween 2 and 8.5 kV/cm have been determined for units applied
in standard configurations. Current research indicates that lim-
iting the maximum value to 4.5 kV/cm is preferable. This max-
imum value may change with increased understanding of the
influence of the E-field on the aging process.
Care should be taken when applying composite insulators in
situations for which testing or modeling has not been performed
Fig. 13. Maximum E-field magnitudes (rms) internal to 230 kV NCI applied in and there is no field experience. Examples include nonstandard
different configurations. For each configuration the geometry is identical with
BP =
only the manufacturer differing. ( braced post—all models account only and substation applications.
for the presence of a single phase.) [5]. Current manufacturers’ designs based on modeling, mea-
surement, and experience have been shown effective for of
most standard configurations. However, instances have oc-
XI. SUMMARY AND CONCLUSION curred where corona ring designs have been inadequate. Users
should consult with manufacturers as to the suitability of their
The E-field distribution on composite insulators is nonlinear standard corona rings for varying configurations.
with the regions close to the energized end normally being sub- While generic tables providing guidance when to apply
jected to the highest magnitudes. For most transmission line ap- corona rings do exist, these can be misleading as they do not
plications, the dominant direction of the E-field is along the axis account for insulator design or nonstandard configurations
of the insulator. (e.g., inclusion of extra hardware between the conductor and
The E-field distribution influences the presence and magni- insulator). Even for standard configurations no simple manu-
tude of discharge activity within and on the surface of the di- facturer independent guidelines exist specifying the dimensions
electric material, as well as discharge activity from the metal end and the location of corona rings. Such a generic guideline is
fittings. Internal and external discharge activity under both dry almost impossible to develop since it would depend heavily on
and wetting conditions need to be considered when considering the insulator end fitting design which varies considerably be-
maximum allowable fields. Dry corona and the standard RIV tween manufacturers. Guidelines also do not take nonstandard
requirements are not the only reasons for managing E-fields. applications or insulator design characteristics into account.
The E-field distribution of an insulator can be determined by Tables provide by manufacturers with guidance on when to
modeling or measurement. When determining the distribution, apply corona rings do take their specific insulator design into
it is important to account for a number of factors including: 3-D consideration. They may however, not readily apply to nonstan-
nature of problem, end fitting dimensions, corona rings, line and dard configurations (e.g., inclusion of extra hardware between
830 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008

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