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Don't Away fro m Away from fir e or Don't stack on K eep good
disasse mble moistu re h igh temperature the inverter ve ntilation
2.Introduction
‧Fully digital con trolled by a n advanced CP U, T N-1500 is a tru e sine wave
inverter equipped with a n AC charger and solar charger. It can also operate
under UPS and E nergy saving modes. (D escriptions which are high lighted
represents func tion s only for the TN-15 00 series)
‧TS-1500 series only possess the inve rter function . It uses batterie s as the input
source and converts the energy into A C output.
‧TN-1 500 is cap able of drawin g energy from so lar panel thus pro vide
uninterrupted power (UPS mode). B esides p roviding uninte rrup ted pow er, it
also has use r adjustable ene rgy saving mod e. The main purposes of energy
redu ction and bu ilding an indepe nden t su b power station are realized. We can
s ay tha t T N -1 5 00 se r ies is a m ult i -fu nct i o na l an d d esi g ne d to b e
environm entally friendly.
1
‧TN-1500 series will autom atically detect the input sources (whether AC main or
solar panels exist) and then adjust its internal setting. Users ca n also set up the
operatin g mode, output voltage, frequency, and saving mode by themselves
based on their special needs, geographic area, and environmental conditions.
‧With pure sine wav e output, TN/TS -1500 can provide 1500W continuously,
1750W for 3 min utes, or 20~40A of peak current for all kinds of load such as
inductive, capacitive, or re sistive. General applications in clude PC, ITE,
vehicles, yachts , home applian ces, motors, power tools, industrial control
equipme nts, AV system, a nd e tc...
2.1 Features
‧Selectable UPS or Energy saving mode ‧So lar charging current 3 0A max
‧True sine wave output (THD<3%) ‧Fa st transfer tim e 10ms (Ty p.)
‧1500W rated output
‧H igh effic iency up to 90%
‧C om plete LE D ind ication for opera ting status
‧Battery low a larm and indicator
‧Surg e power capability up to 3000W
‧O utput vo ltage / frequency selecta ble
‧Fully digital controlled
‧C om pliance to UL458 / FCC / E 13 / CE
‧C an b e u sed for m ost of electronic products with AC inp ut
‧3 year glo bal warranty
2.2 Main Specific atio n
MODEL 112 12 4 148 212 224 248
Rated 1500W max. continuously, 1750W max. for 180 seconds, 1875W max. for 10 seconds,
power 3000W for 30 cycle
Surge
O
Curren t
U Factory
T 110V 60Hz 2 30V 50H z
set ting
P
Output voltage 100 / 110 / 115 / 120V 2 00 / 220 / 230 / 2 40V
U
T Frequency 60±0.1 Hz 5 0±0.1Hz
WAVEFORM True s ine wave (THD < 3.0%)
PROTECTION AC sh ort、Ove rload 、 Over Tem perature
BAT. VOLTAGE 10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V 10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V
I DC CURRENT 150A 75A 37.5A 150A 75A 37.5A
N EFFICIENCY 87% 89% 89% 88% 90% 91%
P
OFF MODE
U
CURRENT Under 1 .0mA at power s witch OFF
T DRAW
PROTECTION Over current、battery polarity reverse by fuse、battery low shutdown、battery low alarm
CHARGE
14.5V 29.0V 58.0V 14.5V 29.0V 58.0V
VOLTAGE
C AC CHARGE
H 5.5A ±0 .5A 2.7 A ±0.4A 1.35A ±0.2A 5. 5A ±0.5A 2.7A ±0.4A 1.35A ±0. 2A
CURRENT
A SOLAR OPEN
R 25Vmax 45Vmax 75Vma x 25Vmax 45Vmax 75Vmax
CIRCUIT
G
VOLTAGE
E
SOLAR
R
CHARGE 30A ma x.
CURRENT
2
2 .3 S yste m B lock Dia gra m
TN-1500 Inverter
E MI
fi l ter
AC
Input CPU LED
C ontroll er Display
AC ch arger
F use Circui t
Solar c harger Break er
12 0V/230V
200V DC /400V D C 50 Hz/60H z
Fuse
Battery Polari ty DC/ DC DC/AC AC
LOAD
12V/2 4V /48V detect Converter Inverte r Output
Solar P anel
3
B F
AC OU TPU T
S OLA R CHARGE
ON
AC CHA RG E
A B ATTE RY LOA D
Se ttin g E
100
OFF INV ERT ER
1 00
On
0
0 Ba t Lo w
C AC I N BY PAS S
Sa vin g
G
Remote
port
Load C ond ition Ind icator: repre sents the magnitude of output loads.
LED Display LED 1 ON LED 1~ 2 ON LED 1 ~ 3 ON LE D 1 ~ 4 ON
Battery
Capacity 0 ~ 30% 30 ~ 50% 50 ~ 75% 7 5 ~ 100%
4
3.4 Rear Panel
A Battery input (+), (-).
B Utility / AC inlet (IEC 320).
C Solar panel input terminal.
D Frame ground (FG).
Reverse Polarity
NEG POS Will Damage The
B Uni t.
Chassis
A
Ground
DC Cat .No.(1 GG1 HS-212 )
Wire Ran ge(10-4AWG Str
5
4.1 Expla nation of UPS Mode Control Logic
ON ON
Utility
Power OFF OFF
Power-On Re-power-on
ON ON
By pass
mode OFF OFF
t
ON ON ON
Inverter
Mode OFF OFF OFF
t
28.5V 28.5V 28.5V 28.5V
25.4V
26.5V
26.5V 26.5V 22.5V
(Alarm)
Battery
voltage 21V(Shut-down)
t
29.0V
ON ON ON
Solar charger ON
ON ON ON
AC charger
OFF
state OFF OFF
t
t1 t2 t3 t4 t5 t6 t7 t8 t9 t10 t11 t12
t1: To ensure the battery is at full capacity, when the T N-1500 is turned on , the
CPU will execute th e "Bypa ss M ode" automatically connecting the AC main to
the loa d. In the m ean time, it will activate both th e A C charger and solar
charger to simultaneou sly charge the batteries.
t2: Wh en the batte ries are full (battery voltage around 28.5V), both the AC and
solar charger will be turned off by the C PU to prevent overcharging and
reducing the battery lifetime. In the meantime, the system will remain in the
"Bypass Mode" and AC electricity provided to the loads is coming from public
utility.
6
t3: At this time period, TN-1500 is still in the Bypass mode. The battery voltage
level w ill d ecrease gradually d ue to standby power dissipation. Whe n the
batteries a re c onsumed to around 75% of their c apacity (ba ttery voltage
around 26.5V) the CPU will restart the charger. The CPU will use charging
current of 3 A as a guide point. When the provided charging current is u nder
3A , the AC charger will be turned ON (e.g. Night tim e or cloudy day). As for
charging current of ove r 3A, the solar charger will be turned O N in stead.
t4: If the energy provid ed by th e charger is larger than what is cons umed by the
load, voltage o f battery bank w ill increase gradually u ntil 28.5V is rea ched
then the CPU will be s hut off the charger to preve nt overcharging. A t this
point, output lo ad is still supplied by utility.
t5: Since the chargers are in the OFF mode, the battery voltage will grad ually
decrease to the range o f 26.5~28.5V (floating voltage le vel). If utility were to
fail at this mom ent, the CPU will automatically switch (<10m s) to the inverter
mode insuring u nin terrupted po wer.
t6: Once utility recovers, the CP U will switch back to the bypass mode.
t7: When battery voltage drops to below 26.5V, the battery charger will be
activated to charge the ba ttery bank (refe r to t3 for detailed description).
t8: Same as t4.
t9: Du e to lack of utility, TN-1500 will switch to the inverter mode. AC charging
functio n will be turned off. Since AC output relies pu rely on battery power, the
battery bank will be deplete d rather quickly.
t10: A s the battery di scharges to belo w 26.5V and utility remains una vai lable.
O nly the sola r ch arger is turned ON. The battery bank could be depleted
rather quickly.
t11: Same as E nergy Savin g mode.
t12: When sola r ch arger is providin g current of larger than 3A, the vo ltage lev el o f
the battery bank w ill rise slow ly. O nce the ba ttery voltage reaches inverter
m ode reactivation level, the inverter will be revived.
7
4.2 Expla nation of Energy Saving Mode Control Logic
ON
Uti lity
Power OFF
Power-On
ON ON
Bypass
mode OFF O FF
t
ON ON ON
In verter
mode OFF O FF O FF
t
28.5V 28.5 V 28.5 V 28.5 V
26.5 V
22 .5 V 26 .5V
26.5 V (Alarm) 22.5 V
(Alarm)
Bat tery
voltage 22V 21 .0 V (Sh ut-down)
t
ON ON ON
Solar charg er ON
state O FF O FF OFF OFF
t
ON ON
AC ch arger
st ate OFF O FF
t
t1 t2 t3 t4 t5 t6 t7 t8
t1 : When the TN-1500 is turned on, CPU will execute the "Bypas s Mode"
automatically conn ecting the A C m ain to the lo ad. In the m ean tim e, it will
activate both the A C charge r an d so lar charger to simultaneously ch arge the
batteries.
t2 : When the batteries are ful l (ba ttery voltage around 28.5V), both the AC and
solar charger will be turne d off to prevent overcharging a nd reducing the
battery lifetime . In the m eantime , the system will switch to the "Inverter M ode"
and the AC electric ity provided to the loads will be coming from the batteries.
t3: When the batteries are de pleted to around 75% of their capacity (battery
voltage aro und 26.5V), CP U w ill restart the solar cha rger but not the AC
charger to achieve the purpose of en ergy-saving.
t4: If the energy provided b y the solar p anels is larg er than the load requirem ent,
voltage of battery ban k will increa se gradually until reaching 90% capacity
(battery vo ltage around 28.5V) and then the solar charger will be shut off to
prevent the batteries from overcharg ing .
8
t5: When the capacity of batteries go down to about 75% (battery voltag e around
26.5V), solar charg er w ill restart and beg in charg ing.
t6: If the energy provided by the solar panels is lower than consumed by the loads,
voltage of battery bank w ill decrease gradually to 20% of its capacity
(battery voltage aro und 22V), the b uilt-in bu zzer will be activated and inform
the users to take proper action.
t7: If the power consumption of the loads d oes not decrease an d the AC main is
normal, CPU w ill detect this and the unit will be transferred to "Bypass Mo de".
Th e utility will provide energy to the loads and charge th e battery ba nk at the
same time in order to preve nt the un it from shutting off. If the so lar current is
higher than 3A , the CP U will not a ctivate the "AC charger" and just let the
"Solar Charger" charge the batteries to achieve the goal of energy-saving.
t8: When lacki ng AC main, the C PU will shut down the whole system if the capacity
of external battery bank is less than 10% (battery voltage around 21V)
in order to p revent o ver-discharging and reducing its lifetime. After shut d own ,
the CP U will pro vide LE D in dication to the user know why the inverter has shut
off.
5. Initial Setup of TN/TS-1500 (Operating Mode, O utput Voltage, Frequency,
an d Saving Mode)
5.1 In itial Sta te
The initial state of TN/TS-1500 is set to 120Vac/60Hz or 230Vac/50Hz, "UPS mode"
and disabled "Saving Mode" is activated. If the users need to revise it for certain
application, it can be done through the setting button on the front panel (Please
refer to section 5.3). The unit will start up automatically after the setting procedure
is finished and the new settings will be executed. These new settings will be kept
ev en if AC, battery, and sola r is disc onnecte d or occu rrence o f fault condition s
leading to failure of output voltage thus requi ring powering the inverter OFF and
ON.
5.2 In itial Set Poin t for Transition Voltage s
TN /TS-1500
F acto ry S etting 112 212 124 224 148 248
AC Cha rger
Transition Voltage 14 .3V 28.5V 57 V
AC Cha rger
Sta rt Up Vo ltage 11V 22V 44 V
Solar C harg er
Sta rt Up Vo ltage 13 .3V 26.5V 53 V
Solar Charge r
Shut Dow n Voltag e 14.3V 28.5 V 57 V
Inver ter
Shut Dow n 10.5V 21 V 42 V
9
5.3 Proce dure of Setting Op erating Mode, O utput Voltage, Frequency, and
Sa ving Mode
Note: TS-1500 does not ha ve S tep 3~5.
STEP 1: The inverter should be turned off while resetting. Input batteries
should be conne cted, A C main ca n e ither be connected or
di scon nected, and the loads should be removed .
STEP 2: Use an insulated stick to press the setting button and then turn on the
power switch. After pressing for 5 seconds, the inve rter will send out
a "Beep" sound. Users can release the button and go into the setting
procedure.
STEP 3: P lease refer to Table 5.1 an d check the LED status to see if the
Operating Mode is the one you need. If yes, please skip to STEP 5.
If change is required, pleas e follow STE P 4~11.
Table 5.1 Operatin g Mode
On ●
Energ y Saving
Bat Low ★
Mode ● Lig ht
Saving ★
○ ○ Dark
On
U PS Mode ★ Fla shin g
Bat Low ★
Saving ★
STEP 4: The LEDs w ill change state by pressing the setting button for 1
second and then rele ase. Operating Mo de can be adjusted as
required.
STEP 5: After selecting the Operating Mode, press the setting button for 3~5
seconds and the inverter will send out a "Beep" sound. Th e button
can be released and you can g o on to the setting section of
"Voltage/frequency."
STEP 6: Please refer to Table 5.2 and check whethe r the co mbination o f
output vol tage and frequen cy is the one you need. If yes, please skip
to STE P 8. If change is req uired, please follow STEP 7~11.
AC OUT PUT
SOLAR CH ARGE
ON
AC C HARGE
BATTE R Y LOA D
Settin g
OF F 100 10 0
INVERTE R
On
0 Bat Low
AC I N BY PASS
Saving
10
Table 5.2 : LED Indication of Output Volta ge / Frequency Combination
Outp ut
Volta ge 1 00Vac 11 0Vac 115Vac 120Vac
Frequen cy (2 00Vac) (22 0Vac) (230Vac) ( 240Vac)
On ● ● ● ● ● Light
50Hz Bat Low ○ ○ ● ●
○ Dark
Saving ○ ● ○ ●
On ★ ★ ★ ★ ★ Flashing
60Hz Bat Low ○ ○ ● ●
Saving ○ ● ○ ●
STEP 7: The LEDs w ill change state by pressing the setting button for 1
second and then release (refer to Fi gure 5.2). Please select the
combination of output voltage a nd frequency you need.
115Vac
110Vac (230Vac) 5 0Hz 1 20Vac
(2 20Vac) 50 Hz (240Vac) 50Hz
100Vac 10 0Va c
(200Vac) 50 Hz (200Vac) 60Hz
120Vac 110Vac
(2 40Vac) 60 Hz 115Vac (220Vac) 60Hz
(230Vac) 6 0Hz
F igure 5.2: State C ircu lation Diagram o f Ou tput Voltage and Freq uency
STEP 8: A fter sele cting th e ou tput voltage and frequency, pres s the setting
button for 3~5 seconds and the inverter will send out a "Beep"
sound. Th e button can be released and it will go into the setting
section for "Saving Mode."
STEP 9: Please refer to Table 5.3 and check whether the "Saving Mode" is set
as required. If yes, pl ease skip to STEP 11. If change is required,
pl ease fol low S TEP 10~11.
Table 5.3 LED Indication for Saving Mode O N/O FF
On ★
Sav ing Mode
Bat Low ★
ON ● Light
Saving ●
On ★ ○ Da rk
Sav ing Mode ★ Flashing
Bat Low ★
OFF
Saving ○
11
STEP 10: The LE Ds will change state by pressing the setting button for 1
seco nd a nd then release . Yo u can activate or ca ncel the "Sa ving
M ode" function by this adjustm ent.
STEP 11: Afte r ac tivating or canceling the "Saving Mo de", press the setting
button for around 5 seconds a nd the inverter will send out a "Beep"
sound. The button can be released an d al l the settings are finished .
The inverter will automatically sto re all the settings and then start
to operate.
5.4 Remo te M onitoring So ftw are
(A)Users can also make Operating Mode, voltage/frequency, saving m ode,
and transition voltage adjustments by using this software. Software update
can be downloaded from the MW we bsite. Please c ontact us or our
distributor if yo u ha ve any questions.
(B)DB9-USB conversion cable should not be use d because it will not be
compa tible with the monitoring software.
6. Protection
6.1 In put Protection
(A)Battery Polarity Protection: If the battery input is connected in reverse
polarity, the internal fuse will blow and the inverter should be send back to
MEAN WELL for repair.
(B)Battery Under Voltage Protection: When the battery voltage is lower than
the pre set value, the inverter will automatically terminate the output and
"Battery Low" signal on the front panel will light up. Please refer to Table 6.1
for more detail about the failure signals d isplayed through the "Load M eter."
(C)Battery Over Volta ge Protection: When th e battery voltage is too high ,
inverter will automatically terminate the output and the built-in buzzer will
activate to inform the us ers. Please refer to Table 6.1 for more detail about
the failure signals displayed through the "Load Meter."
WARNING:
Please choose suitable batteries that is within the rated input DC
voltage of TN/TS-1500 (refer to the S PEC). If the input DC voltage is
too low (ex. using 12Vdc battery bank for 24Vdc input models), TN/TS-
1500 can't be started up prop erly. If the input DC voltage is too high
(ex. using 48Vdc battery bank for 24Vdc inp ut models), TN /TS-1500
will be damaged!
(D)Solar C harger Over Cu rrent Protection: The m aximum chargin g current
of the b uilt-in solar charger is 30A. If the charging current is too high, the
internal fuse will blow and the inverter sh ould be send back to MEAN WELL
for repair.
12
6.2 Ou tput Protection
(A)Bypass M ode: Uses "No Fu se Breaker" as automatic over current
protection. When over current occurs, the button of the circuit breaker on
the front panel will pop up and the inverter will shut down. At this time,
users should remove th e loads, restart the inverter and press down on the
button of the circuit breaker and the AC output can now be provided
normally.
(B)Inverter M ode: Under the "Inverter Mode", if any abnormal situ ation
occurs, the front panel will send out failure messages through the "Load
Meter" (Please refe r to Table 6.1).
(1)Over Temperature Pro tection: When the internal temperature is h igher
than th e limit value , the "O ver Temperature Protection" will be activated.
The unit will automatically turn off and should be restarted ag ain.
(2)AC Output Ab normal Pro tection: When the AC output voltage of the
inverter is too high or too low, the unit will turn off and should be restarte d
again.
(3)AC Output Short Circuit Pro tection: When a short circuit situation
occurs at the output side of the inverte r or the load increase greatly in a
short p eriod of time, the unit will turn off and should b e restarted again.
(4)Battery Voltage Ab normal Pro tection: Wh en the battery voltage is too
high or too low, this protection will be activated. T he inverter will auto-
recove r once the battery voltage go back to a safe level and users d o not
need to restart it.
(5)Ou tput Ove rloa d P rotection: When output is overloaded betwee n 15 00W
~ 1750W, the inverter can continuously provide power for 3 minu tes. After
that, if the overload condition is not removed, the overload protection will
be activated. When the load is higher than 1875W, the overload protection
will activate instantly. For these ove rload protections, once activ ated, yo u
should reset the unit.
Table 6.1: Failure Mess ages On Fro nt Panel
LOA D LOA D
10 0 10 0
Fail ure LE D F ailure LED
Mes sage In dicato r Messa ge Indicator
0 0
Output LOA D
100 Abnormal LOA D
10 0
Overload AC Outpu t
(1500W~1750W) 0
Voltage 0
Output LOA D
100
AC Outpu t
LOA D
10 0
Overload
Short Circuit
(1750W~1875W) 0 0
LOA D LOAD
Output 100
Abno rmal 10 0
Overload Batte ry
(>187 5W) 0
Volta ge 0
LO A D
Ove r 1 00
Temperatu re
0
13
7. Installation & Wiring
(A)Wiring for Batteries: Wire connections should be as short as pos sible and
less than 1.5 meter is highly recommended. Make sure that suita ble wires are
chosen based on Safe ty requirement and ratin g of current. Too small cross-
section will result in lower efficiency, less outp ut power, and the wires may
also become overheated and cause danger. P lease refer to Table 7.1 and
consult our local distrib utor if you have any questions.
Table 7 .1: S ugg esti on for Wire S election
R ated Cu rren t of Cro ss-s ecti on o f
2
E quip men t (A mp) Lead (mm )
10A ~ 13A 1.25 16 Choosing suitable
13A ~ 16A 1.5 14 wires based on the
16A ~ 25A 2.5 12 rating of solar panels
25A ~ 32A 4 10 and distance from
the inverter
32A ~ 40A 6 8
40A ~ 63A 10 6 M ode ls us ing 48V
63A ~ 80A 16 4 b atte ries
80A ~ 100A 25 2 M ode ls us ing 24V
100A ~ 125A 35 1 b atte ries
M ode ls us ing 12V
≧125A 50 0
b atte ries
(C)Requirement of In stallation:
Th e unit should be mounted on a flat surface or holding rack with suitable
strength. In order to ensure the life span of the unit, yo u sh ould refrain from
operating the unit in enviro nment of high d ust or mois ture. This is a power
supply with built-in DC fan. Please make sure the ventilation is not blocked.
We recommend that the re should be no barriers with in 15cm of the ventilating
holes.
14
>15cm >15cm
L arger
than
AC O/P 1 5cm
LOAD
TN/TS-1500
So lar Panel Larger
than
Inverter
15cm
Battery Solar I/P
AC I/P D C I/P Chassis
-+
+ -
15
1. Company N ame : Mean Well Enterprises Co Ltd
2. Model Name : 1GG1HS-191
3. Rating : 150A
4. Torque : 106.2 Ib.in max.
5. Suitable Wire : Copper wire (tem p rating : 75C )
6. Intended for termination onto a Listed ring tongue connector
7. To Be Sold Onl y With Installation Instructions
8. A m oun ting screw that is first inserted throug h the tang and is threaded
into the con nector to secure the connector to the tang shall be torqued
to 32 in-lbs minimum
9. Mounting Screws - Plated Steel . Two provided, size M 8
Cat.No.(1G G1HS-212)
Wire Range (10-4 AWG
Str Cu Sold er ed Wires)
Torque (17. 7-26.5 in lb)
Chas sis
(E)Derating
100 100
80 80
60 60
40 40
20 20
Figure 7.2: Output Derating Curve Figure 7.3: In put Derating Curve
16
8. Failure Correction Notes
TN /TS-15 00 should serviced by a professiona l technician. Im proper usag e or
m odification m ay d am age the u nit or result in shock hazard. If you are n ot able to
clear the failure condition, please contact Mean WELL or a ny of our dis tributors
for repair s ervice.
S tatus Possible Rea sons Ways to Eliminate
C hec k the AC or D C in put sources .
Abno rma l inp ut M ake sure the voltage is w ithi n the
required rang e.
No in put (battery, AC mai n, Make sure the w iring and polarity
or solar e nergy) is correct.
M ake sure that the ve ntila tion is not
Over temperature b lock ed o r wh ether th e am bient
prote ction temperature is too h igh. Please
N o AC output derate output usage or reduce the
voltag e ambient temperature.
M ake sure the output load doe s no t
e xceed the ra ted valu e or the
Overload protection instantan eou s sta rt up current is n ot
too high (for inductive or cap acitive
loads).
M ake sure the output is no t
Short circuit protectio n
o verloaded o r short circui t
Batteries are aging or broken R eplace the b atte ries
D isch argi ng Reconfirm the specification and enlarge
period of Battery capacity is too small
the battery ca pac ity a s su ggested
batteries is
to o sh ort Malfunction o f the charge r R epa ir re quired. Plea se s end it ba ck
(no charging voltage) to us or any o f our distribu tors
Clog with foreign objects R emove the foreign objects
F an d oes
not sp in R epa ir re quired. Plea se s end it ba ck
Malfunction o f the fan
to us or any o f our distribu tors
9.Wa rranty
Three years of global warranty is provided for TN/TS-1500 under normal
operating conditions. Please do not change components or modify the unit
by yourself or MEAN WELL may reserve the right not to provide the complete
warranty.
17
N o . 2 8 , Wu q u a n 3 r d R d ., Wu g u D i s t . , Ne w Ta i pe i C i t y 2 4 8 , Ta i wa n