Service Training

MALAGA
320D HYDRAULIC EXCAVATOR

AUXILIARY
CIRCUITS
Francis
Mar 07
 CHAPTER : Auxiliary System

EC2 Solenoid
320D AUXILIARY CIRCUIT
(1-way And 2-way Flow)
K871-WH-18
235-BK-18
1
2 SYSTEM 2
1
(Or COMBINED)
K879-GNH-18
235-BK-18 2

K879-GN-18 1
Right Hyd Pedal 200-BK-18 2
K872-OR-18 1
Work Tool
200-BK-18 2
EC1 Solenoid
Supply Line
K872-OR-18
200-BK-18
1
2
NFC Proportional
Solenoid Valve
K849-YL-18
235-BK-18
1
2
Line Relief
Valve

Attachment
Control Valve

Boom2 Control
Valve
Aux Control
Valve

Main Control Valve

K872-OG-18 K872-OG-18
K879-GN-18 K879-GN-18
K871-WH-18 P

Machine ECM
Pilot Manifold
Flow Limit Press prv 09 M737-WH-18 (1Way energized)
2 Pump Flow Combine Sol 10 K871-WH-18
1 Way /2 Way Cange Sol K866-WH-18 1
11
2
Prv Return 35 M739-YL-18 3 Idle
4
5 Pump

32 K849-YL-18
147-PU-16
10A
42

To Key Switch M
Pilot
Drive Pump
Pump

Service Training Malaga

Hydraulic Tank 2
 CHAPTER : Auxiliary System

320D SYSTEM 2 (Or COMBINED)

COMPONENT LOCATION

K871-WH-18
235-BK-18
1
2
Right Hyd Pedal
K879-GNH-18 1
235-BK-18 2

K879-GN-18 1
200-BK-18 2

K849-YL-18 1
235-BK-18 2

165-9549
Valve Gr

Service Training Malaga 3

 CHAPTER : Auxiliary System

320D SYSTEM 2 (Or COMBINED)

COMPONENT LOCATION

EC2 Solenoid
(1-way And 2-way Flow)

K872-OR-18 1
200-BK-18 2

K872-OR-18 1
200-BK-18 2

Line Relief
Valve NFC Proportional
Solenoid Valve
EC1 Solenoid

Service Training Malaga 4

 CHAPTER : Auxiliary System

EC2 Solenoid
320D SYSTEM 2
(1-way And 2-way Flow)
(Or COMBINED)
K871-WH-18 1
235-BK-18 2

K879-GNH-18 1

1 WAY 2PUMP
235-BK-18 2

K879-GN-18 1
Right Hyd Pedal 200-BK-18 2
K872-OR-18 1
Work Tool
200-BK-18 2
EC1 Solenoid
Supply Line
K872-OR-18
200-BK-18
1
2
NFC Proportional
Solenoid Valve
K849-YL-18
235-BK-18
1
2
Line Relief
Valve

Attachment
Control Valve

Boom2 Control
Valve
Aux Control
Valve

Main Control Valve

K872-OG-18 K872-OG-18
K879-GN-18 K879-GN-18
K871-WH-18 P

Machine ECM
Pilot Manifold
Flow Limit Press prv 09 M737-WH-18 (1Way energized)
2 Pump Flow Combine Sol 10 K871-WH-18
1 Way /2 Way Cange Sol K866-WH-18 1
11
2
Prv Return 35 M739-YL-18 3 Idle
4
5 Pump

Att Stem-1 Status 32 K849-YL-18

147-PU-16
10A
42

To Key Switch M
Pilot
Drive Pump
Pump

Service Training Malaga

Hydraulic Tank 05
 CHAPTER : Auxiliary System

EC2 Solenoid
320D SYSTEM 2
K871-WH-18
235-BK-18
1
2
(1-way And 2-way Flow) (Or COMBINED)
K879-GNH-18
235-BK-18
1
2 Boom up + Hammer
K879-GN-18 1
Right Hyd Pedal 200-BK-18 2
K872-OR-18 1
Work Tool
200-BK-18 2
EC1 Solenoid
Supply Line
K872-OR-18
200-BK-18
1
2
NFC Proportional
Solenoid Valve
K849-YL-18
235-BK-18
1
2
Line Relief
Valve

Attachment
Control Valve

Boom2 Control Boom Up

Valve
Aux Control
Valve

Main Control Valve

K872-OG-18 K872-OG-18
K879-GN-18 K879-GN-18
K871-WH-18 P

Machine ECM
Pilot Manifold
Flow Limit Press prv 09 M737-WH-18 (1Way energized)
2 Pump Flow Combine Sol 10 K871-WH-18
1 Way /2 Way Cange Sol K866-WH-18 1
11
2
Prv Return 35 M739-YL-18 3 Idle
4
5 Pump

Att Stem-1 Status 32 K849-YL-18

147-PU-16
10A
42

To Key Switch M
Pilot
Drive Pump
Pump

Service Training Malaga

Hydraulic Tank 06
 CHAPTER : Auxiliary System

320D SYSTEM 2 (or COMBINED)

MACHINE CONFIGURATION

No Medium
Pressure
Circuit

Service Training Malaga 07

 CHAPTER : Auxiliary System

320D SYSTEM 2 (or COMBINED)

MACHINE CONFIGURATION

Service Training Malaga 08

 CHAPTER : Auxiliary System

320D SYSTEM 2 (or COMBINED)

TOOL CONFIGURATION

Service Training Malaga 09

 CHAPTER : Auxiliary System

320D SYSTEM 2 (or COMBINED)

TOOL CONFIGURATION

No Medium
Pressure
Circuit

Service Training Malaga 10

 CHAPTER : Auxiliary System

AUXILIARY CIRCUIT
SYSTEM 3 (Or Hammer)
K849-YL-18 1
235-BK-18 2
Work Tool Work Tool
Return Line Supply Line
NFC Proportional
Solenoid Valve
167-6303

121-6303
Line Relief
Valve
Work Tool
Solenoid Attachment
Valve Control Valve
Main Control Valve
Auxiliary
Line Relief Control
Valves Valve

Machine ECM
Pilot Manifold
Foot Switch
Flow Limit Press prv 09 M737-WH-18
PRV Return 35 M739-YL-18

Idle
Pump
ATT STEM-1 STATUS 32 K849-YL-18

FOOT SW 47 N793-GN-18

M
Pilot
Drive Pump
Pump

Service Training Malaga

Hydraulic Tank 11
 CHAPTER : Auxiliary System

SYSTEM 3 (Or HAMMER)

COMPONENT LOCATION
Pressure
Switch

K849-YL-18 1
235-BK-18 2

167-6303

121-6303

Work Tool
Return Line Work Tool
Supply Line

Work Tool
Solenoid
Valve

Line Relief
FOOT SWITCH Valve

Service Training Malaga 12

 CHAPTER : Auxiliary System

AUXILIARY CIRCUIT
SYSTEM 3 (Or Hammer)
K849-YL-18
235-BK-18
1
2 ACTIVATED
Work Tool Work Tool
Return Line Supply Line
NFC Proportional
Solenoid Valve
167-6303

121-6303
Line Relief
Valve
Work Tool
Solenoid Attachment
Valve Control Valve
Main Control Valve
Auxiliary
Line Relief Control
Valves Valve

Machine ECM
Pilot Manifold
Foot Switch
Flow Limit Press prv 09 M737-WH-18
PRV Return 35 M739-YL-18

Idle
Pump
ATT STEM-1 STATUS 32 K849-YL-18

FOOT SW 47 N793-GN-18

M
Pilot
Drive Pump
Pump

Service Training Malaga

Hydraulic Tank 13
 CHAPTER : Auxiliary System

320D SYSTEM 3 (or HAMMER)

MACHINE CONFIGURATION

Service Training Malaga 14

 CHAPTER : Auxiliary System

320D SYSTEM 3 (or HAMMER)

TOOL CONFIGURATION

Service Training Malaga 15

 CHAPTER : Auxiliary System

320D SYSTEM 3 (or HAMMER)

TOOL CONFIGURATION

Service Training Malaga 16

 CHAPTER : Auxiliary System

EC2 Solenoid
AUXILIARY CIRCUIT
K871-WH-18
235-BK-18
1
2
(1-way And 2-way Flow) SYSTEM 11
K879-GNH-18
235-BK-18
1
2 (Or COMBINED + MEDIUM PRESSURE)
K879-GN-18 1
Right Hyd Pedal 200-BK-18 2
Left Hyd Pedal K872-OR-18 1
Work Tool
200-BK-18 2
EC1 Solenoid
Supply Line
K872-OR-18
200-BK-18
1
2
NFC Proportional
Solenoid Valve
K849-YL-18
235-BK-18
1
2
Line Relief
K851-BU-18 1
Valve
235-BK-18 2

Attachment
Control Valve

Aux Control
Valve
(medium Pres)

Boom2 Control
Valve
Aux Control
Valve

Main Control Valve

K872-OG-18 K872-OG-18
K879-GN-18 K879-GN-18
K871-WH-18 P

Machine ECM
Pilot Manifold
Flow Limit Press prv 09 M737-WH-18 (1Way energized)
2 Pump Flow Combine Sol 10 K871-WH-18
1 Way /2 Way Cange Sol K866-WH-18 1
11
2
Prv Return 35 M739-YL-18 3 Idle
4
5 Pump

Att Stem-1 Status 32 K849-YL-18

147-PU-16
10A
Att Stem-3 Status 42 K851-BU-18

To Key Switch M
Pilot
Drive Pump
Pump

Service Training Malaga

Hydraulic Tank 17
 CHAPTER : Auxiliary System

320D SYSTEM 11 (Or COMBINED + MEDIUM PRESSURE)

COMPONENT LOCATION
Aux Control
Valve
(medium Pres)

1
235-BK-18 2

Flow Control Flow Control

Left Hyd Valve Adj. Valve Adj.
Pedal

Service Training Malaga 18

 CHAPTER : Auxiliary System

EC2 Solenoid
AUXILIARY CIRCUIT
(1-way And 2-way Flow)
SYSTEM 11 (Or Combined + MP)
K871-WH-18 1
235-BK-18 2

K879-GNH-18 1
235-BK-18

K879-GN-18
2

1
(2 Pump Flow / 2 Way)
Right Hyd Pedal 200-BK-18 2
Left Hyd Pedal K872-OR-18 1
Work Tool
200-BK-18 2
EC1 Solenoid
Supply Line
K872-OR-18
200-BK-18
1
2
NFC Proportional
Solenoid Valve
K849-YL-18
235-BK-18
1
2
Line Relief
K851-BU-18 1
Valve
235-BK-18 2

Attachment
Control Valve

Aux Control
Valve
(medium Pres)

Boom2 Control
Valve
Aux Control
Valve

Main Control Valve

K872-OG-18 K872-OG-18
K879-GN-18 K879-GN-18
K871-WH-18 P

Machine ECM
Pilot Manifold
Flow Limit Press prv 09 M737-WH-18
2 Pump Flow Combine Sol 10 K871-WH-18
1 Way /2 Way Cange Sol K866-WH-18 1
11
2
Prv Return 35 M739-YL-18 3 Idle
4
5 Pump

Att Stem-1 Status 32 K849-YL-18

147-PU-16
10A
Att Stem-3 Status 42 K851-BU-18

To Key Switch M
Pilot
Drive Pump
Pump

Service Training Malaga

Hydraulic Tank 19