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CIP Phase
Wyeth Nutritional (China)
Function: EP_3EV53600CIP
Version: 1.00
Created by: Charles Zha
Last updated date: 2009-09-01
Version:1.30
Updated by: Wilber Shou
Last updated date: 2009-10-20
Note:
Updated after Function FAT
---
0 NOP
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 2
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:44
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Any CM in Simulation Mode
any Control Module
of Evaporator 1 in EP_3EV53600CIP
Simulation Mode Interlock condition
EVAP1_Any_CM_Sim EP_3EV53600CIP.Interlock.2
4
InBatch. RUNNING
7 NOP
Step 1
Load CIP recipe parameters
EP_3EV53600CIP Phase EP_3EV53600CIP Phase
run step buffer FAT Force Bit run step buffer
EQU FAT_CIP_Force[0] MOV
8 Equal Move
Source A EP_3EV53600CIP.STS_SI Source 1
0
Source B 0 Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 3
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 2
Allocate Route
Evaporator 1 Unit
status 1=Clean 2=To
be cleaned 3=InCIP
4=In Production
5=InSIP 6=Sterilize
EP_3EV53600CIP Phase 7=To be sterilized
run step buffer FAT Force Bit 8=Out of Service CIP recipe loaded
EQU FAT_CIP_Force[1] EQU EVAP_CIP_RECIPE_LOADED
9 Equal Equal
Source A EP_3EV53600CIP.STS_SI Source A U_3EV53600.Stat_UnitSt
0 3
Source B 1 Source B 3
3TA-53605-ZS-0003
Conditioned Input EP_3EV53600CIP Phase
Status run step buffer
CM_3TA53605_ZS0003.STS_CndtndInpt MOV
Move
Source 2
Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 4
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 3
Switch concentrate to outlet
Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 5
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 4
CIP Caustic
1 = CAUSTIC + ACID
EP_3EV53600CIP Phase Concentrate 2 = CAUSTIC
run step buffer FAT Force Bit to outlet 3 = ACID
EQU FAT_CIP_Force[3] EVAP_CONC_OUTLET EQU
11 Equal Equal
Source A EP_3EV53600CIP.STS_SI Source A EVAP_CIP_RECIPE
0 1
Source B 3 Source B 1
1 = CAUSTIC + ACID
2 = CAUSTIC
3 = ACID
EQU
Equal
Source A EVAP_CIP_RECIPE
1
Source B 2
EP_3EV53600CIP Phase
run step buffer
MOV
Move
Source 4
Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 6
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 5
Intermediate Rinse
1 = CAUSTIC + ACID
EP_3EV53600CIP Phase 2 = CAUSTIC
run step buffer FAT Force Bit 3 = ACID
EQU FAT_CIP_Force[4] CPCA_Step_012.X EQU
12 Equal Equal
Source A EP_3EV53600CIP.STS_SI Source A EVAP_CIP_RECIPE
0 1
Source B 4 Source B 1
EP_3EV53600CIP Phase
run step buffer
MOV
Move
Source 5
Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 7
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 6
Acid
EP_3EV53600CIP Phase
run step buffer FAT Force Bit
EQU FAT_CIP_Force[5] CPIR_Step_007.X
13 Equal
Source A EP_3EV53600CIP.STS_SI
0
Source B 5
1 = CAUSTIC + ACID
EP_3EV53600CIP Phase Concentrate 2 = CAUSTIC
run step buffer FAT Force Bit to outlet 3 = ACID
EQU FAT_CIP_Force[3] EVAP_CONC_OUTLET EQU
Equal Equal
Source A EP_3EV53600CIP.STS_SI Source A EVAP_CIP_RECIPE
0 1
Source B 3 Source B 3
EP_3EV53600CIP Phase
run step buffer
MOV
Move
Source 6
Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 8
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 7
Final Rinse
EP_3EV53600CIP Phase
run step buffer FAT Force Bit
EQU FAT_CIP_Force[6] CPAC_Step_012.X
14 Equal
Source A EP_3EV53600CIP.STS_SI
0
Source B 6
1 = CAUSTIC + ACID
EP_3EV53600CIP Phase 2 = CAUSTIC
run step buffer FAT Force Bit 3 = ACID
EQU FAT_CIP_Force[4] CPCA_Step_012.X EQU
Equal Equal
Source A EP_3EV53600CIP.STS_SI Source A EVAP_CIP_RECIPE
0 1
Source B 4 Source B 2
EP_3EV53600CIP Phase
run step buffer
MOV
Move
Source 7
Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 9
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 8
Switch CIP supply to standby position
EP_3EV53600CIP Phase EP_3EV53600CIP Phase
run step buffer FAT Force Bit run step buffer
EQU FAT_CIP_Force[7] CPFR_Step_007.X MOV
15 Equal Move
Source A EP_3EV53600CIP.STS_SI Source 8
0
Source B 7 Dest EP_3EV53600CIP.STS_SI
0
Step 9
Reset Route
EP_3EV53600CIP Phase Concentrate CIP supply in EP_3EV53600CIP Phase
run step buffer FAT Force Bit to balance tank standby position run step buffer
EQU FAT_CIP_Force[8] EVAP_CONC_BTD EVAP_CIP_Standby MOV
16 Equal Move
Source A EP_3EV53600CIP.STS_SI Source 9
0
Source B 8 Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 10
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 10
Reset Recipe
Dest EP_3EV53600CIP.STS_SI
0
Step 11
CIP phase ready
EP_3EV53600CIP Phase EP_3EV53600CIP Phase
run step buffer FAT Force Bit CIP Timer T10 run step buffer
EQU FAT_CIP_Force[10] CIP_Timer_T10.DN MOV
18 Equal Move
Source A EP_3EV53600CIP.STS_SI Source 11
0
Source B 10 Dest EP_3EV53600CIP.STS_SI
0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 11
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Reset Signal
Signal to Valve
Matrix
Load CIP Recipe Switch balance tank Switch Evaporator 1 Switch concentrate
CIP recipe loaded Parameters to CIP to long circulation to outlet
EVAP_CIP_RECIPE_LOADED EVAP_LOAD_CIP_RECIPE EVAP_BTD_CIP_SWITCH Comm_to_VaMx_LongCirc_EVAP1 EVAP_CONC_OUTLET_SWITCH
19 U U U U U
Signal to Valve
Matrix
Switch concentrate Switch CIP supply Stop CIP Stop Evaporator 1
to balance tank to standby position balance tank long circulation
EVAP_CONC_BTD_SWITCH EVAP_CIP_Standby_Switch EVAP_STOP_CIP_BTD Comm_to_VaMx_StopLongCirc_EVAP1
U U U U
Step 1 - Activations
Dest U_3EV53600.SET_UnitSt
3
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 12
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 2 - Activations
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgManualReq
U
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgAutoReq
L
3PU-53606-SC-0001
Auto Run Request
CM_3PU53606_SC0001.CMD_AutoRun
L
3PU-53606-SC-0001
Requested Auto
Setpoint
MOV
Move
Source CM_3PU53606_SC0001_ST[3]
13.13
Dest CM_3PU53606_SC0001.SET_AutoStpnt
0.0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 13
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
0.0
Step 3 - Activations
EP_3EV53600CIP Phase Switch concentrate
run step buffer to outlet
EQU EVAP_CONC_OUTLET_SWITCH
22 Equal L
Source A EP_3EV53600CIP.STS_SI
0
Source B 3
Step 8 - Activations
EP_3EV53600CIP Phase Switch concentrate
run step buffer to balance tank
EQU EVAP_CONC_BTD_SWITCH
23 Equal L
Source A EP_3EV53600CIP.STS_SI
Switch CIP supply
0
to standby position
Source B 8
EVAP_CIP_Standby_Switch
L
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 14
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Step 9 - Activations
EP_3EV53600CIP Phase 3TA-53605-VA-0019
run step buffer Auto Close Request
EQU CM_3TA53605_VA0019.CMD_AutoCls
24 Equal L
Source A EP_3EV53600CIP.STS_SI
Stop CIP
0
balance tank
Source B 9
EVAP_STOP_CIP_BTD
L
Signal to Valve
Matrix
Stop Evaporator 1
long circulation
Comm_to_VaMx_StopLongCirc_EVAP1
L
3TA-53605-ZS-0002
Auto De-energize
Request
CM_3TA53605_ZS0002.CMD_AutoDEnrgz
L
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 15
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
PID and VFD Setup at Step 10 - Activations
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgManualReq
U
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgAutoReq
L
3EV-53602-TIC-0003
CM_3EV53602_TIC0003.ProgProgReq
L
3EV-53602-TIC-0003
Ramp Up Rate
CM_3EV53602_TIC0003RP.ByPass
U
3EV-53602-TIC-0003
Ramp Up Rate
MOV
Move
Source CM_3EV53602_TIC0003_SP[2]
51.0
Dest CM_3EV53602_TIC0003RP.In
0.0
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 16
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
3EV-53602-TIC-0003
CM_3EV53602_TIC0003.ProgManualReq
U
3EV-53602-TIC-0003
CM_3EV53602_TIC0003.ProgAutoReq
L
3PU-53604-FIC-0001
CM_3PU53604_FIC0001.ProgProgReq
L
3PU-53604-FIC-0001
Ramp Up Rate
CM_3PU53604_FIC0001RP.ByPass
U
3PU-53604-FIC-0001
Ramp Up Rate
MOV
Move
Source CM_3PU53604_FIC0001_SP[2]
7.0
Dest CM_3PU53604_FIC0001RP.In
0.0
3PU-53604-FIC-0001
CM_3PU53604_FIC0001.ProgManualReq
U
3PU-53604-FIC-0001
CM_3PU53604_FIC0001.ProgAutoReq
L
3PU-53604-SC-0001
Auto Run Request
CM_3PU53604_SC0001.CMD_AutoRun
L
3PU-53604-SC-0001
Requested Auto
Setpoint
MOV
Move
Source CM_3PU53604_FIC0001.CV
0.0
Dest CM_3PU53604_SC0001.SET_AutoStpnt
0.0
3PU-53609-SC-0001
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 17
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
3PU-53608-SC-0001
Auto Run Request
CM_3PU53608_SC0001.CMD_AutoRun
L
3PU-53608-SC-0001
Ramp Up Rate
CM_3PU53608_SC0001RP.ByPass
U
3PU-53608-SC-0001
Ramp Up Rate
MOV
Move
Source CM_3PU53608_SC0001_ST[2]
40.0
Dest CM_3PU53608_SC0001RP.In
0.0
3PU-53607-SC-0001
Auto Run Request
CM_3PU53607_SC0001.CMD_AutoRun
L
3PU-53607-SC-0001
Ramp Up Rate
CM_3PU53607_SC0001RP.ByPass
U
3PU-53607-SC-0001
Ramp Up Rate
MOV
Move
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 18
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:45
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Move
Source CM_3PU53607_SC0001_ST[2]
70.0
Dest CM_3PU53607_SC0001RP.In
0.0
3PU-53606-SC-0001
Auto Run Request
CM_3PU53606_SC0001.CMD_AutoRun
L
3PU-53606-SC-0001
Requested Auto
Setpoint
MOV
Move
Source CM_3PU53606_SC0001_ST[1]
70.0
Dest CM_3PU53606_SC0001.SET_AutoStpnt
0.0
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgManualReq
U
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgAutoReq
L
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgProgReq
L
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 19
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:46
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase L
3EV-53603-TIC-0001
Ramp Up Rate
CM_3EV53603_TIC0001RP.ByPass
U
3EV-53603-TIC-0001
Ramp Up Rate
MOV
Move
Source CM_3EV53603_TIC0001_SP[2]
40.0
Dest CM_3EV53603_TIC0001RP.In
0.0
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgManualReq
U
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgAutoReq
L
Step 11 - Activations
To be sterilized
Evaporator 1 Map to
Stat_UnitSt 1=Clean
2=To be cleaned
3=InCIP 4=In
Production 5=InSIP
6=Sterilize 7=To be
EP_3EV53600CIP Phase sterilized 8=Out of
run step buffer Se
EQU MOV
26 Equal Move
Source A EP_3EV53600CIP.STS_SI Source 7
0
Source B 11 Dest U_3EV53600.SET_UnitSt
3
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 20
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:47
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Master Control Reset
27 MCR
Set Complete
EP_3EV53600CIP Phase
EP_3EV53600CIP Phase run logic complete
run step buffer FAT Force Bit flag
EQU FAT_CIP_Force[11] EP_3EV53600CIP.CTL_Complete
28 Equal
Source A EP_3EV53600CIP.STS_SI
0
Source B 11
EP_3EV53600ESD Phase
run step buffer
EQU
Equal
Source A EP_3EV53600ESD.STS_SI
0
Source B 2
RSLogix 5000
EP_3EV53600CIP - Ladder Diagram Page 21
WNC_PLC04:MainTask:U_3EV53600 10/23/2009 08:40:48
Total number of rungs in routine: 31 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091021_1113.ACD
CIP Phase
Emergency Shutdown
Signal to Valve
Matrix
EP_3EV53600ESD Phase Load CIP Recipe Switch balance tank Switch Evaporator 1
run step buffer Parameters to CIP to long circulation
EQU EVAP_LOAD_CIP_RECIPE EVAP_BTD_CIP_SWITCH Comm_to_VaMx_LongCirc_EVAP1
29 Equal U U U
Source A EP_3EV53600ESD.STS_SI
0
Source B 2
Signal to Valve
Matrix
Stop Evaporator 1
long circulation
Comm_to_VaMx_StopLongCirc_EVAP1
U
Set Complete
(End)
RSLogix 5000