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Fuel
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G R A P H I C A L A B S T R A C T
A R T I C LE I N FO A B S T R A C T
Keywords: In the present study, raw Moringa oleifera oil was converted into biodiesel using transesterification process. The
Moringa oleifera methyl ester physical and chemical properties were examined based on ASTM standards and compared with diesel. The
Yttria Stabilized Zirconia chemical composition of biodiesel was examined with Fourier Transform Infrared Spectroscopy (FTIR) and Gas
Pyrogallol Chromatography and Mass Spectrometry (GC–MS). To improve the properties of the prepared biodiesel sample,
Diesel engine
an anti-oxidant namely 1% Pyrogallol was added. The engine combustion chamber components like piston head,
Performance
Emission and combustion
cylinder head and intake and exhaust valves were thermally coated with Yttria Stabilized Zirconia (YSZ) to
convert the conventional engine into low heat rejection engine. Kirloskar TV1 model direct injection water
cooled diesel engine with eddy current dynamometer was used for experimental analysis. In coated engine, the
improved brake thermal efficiency and reduced brake specific fuel consumption were observed with biodiesel
and additive blend. Lower carbon monoxide (CO), hydrocarbon (HC), oxides of nitrogen (NOx) and smoke were
observed with biodiesel and anti-oxidant blend than diesel fuel.
https://doi.org/10.1016/j.fuel.2018.08.030
Received 15 January 2018; Received in revised form 28 March 2018; Accepted 7 August 2018
0016-2361/ © 2018 Elsevier Ltd. All rights reserved.
V. Karthickeyan Fuel 235 (2019) 538–550
Ref.
combustion and emission characteristics.
C- Cylinder, DI- Direct Injection, 4S- Four stroke, WC- Water cooled, CR- Compression ratio, RP- Rated power, ICP- In-Cylinder Pressure, HRR- Heat Release Rate, ↑- Increase, ↓-decrease.
Moringa oleifera is a persistent species that belongs to Moringaceae
Smoke- ↑
Smoke- ↓
Emission
oil” and “ben oil” owing to the presence of behenic acid (docosanoic
acid). The aforesaid properties of Moringa oleifera permit the use of this
oil for the biodiesel production.
ICP- ↑, HRR- ↑
ICP- ↓, HRR- ↓
ICP- ↑, HRR- ↑
On comparing with diesel, the usage of biodiesel in engine did not
Combustion
produce the rated power due to its lower calorific value [9,10]. Also,
the presence of esters in the oils may affect the fuel line leads to
chocking in fuel injector and decrease in fuel filter life. To attain the
–
–
–
rated power with the biodiesel, many techniques were employed in
BTE- ↓, BSEC- ↑
BTE- ↓, BSFC- ↑
BTE- ↓, BSFC- ↑
BTE- ↓, BSFC- ↑
BTE- ↑, BSFC- ↑
the better performance and emission characteristics. Thermal barrier
Performance
coating helps to retain the heat inside the combustion chamber due to
low heat rejection to the cooling water. The coating of combustion
chamber components helps to reduce the heat transfer. Many materials
↓
were available for thermal barrier coating and some of them were
partially stabilized zirconia [11–13], Yttria partially stabilized zirconia
Tata India (Telco model), 4 C, 4S, WC, CR 22:1, RP-
TiO2 [19], Waste fly ash [20], Al2O3 [21] and so on. The combustion
chamber components like cylinder head, piston head and inlet and
exhaust valves were thermally coated to obtain better performance and
emission characteristics. Table 2 shows the effect of biodiesel and its
blends on performance, combustion and emission characteristics of
thermally coated diesel engine.
1800 rpm, CR- 17.5:1
1500 rpm
1500 rpm
1500 rpm
1500 rpm
investigate the fuel properties of diesel and palm diesel blends [24].
Three antioxidants namely N, N′-diphenyl-1, 4-phenylenediamine
(DPPD), N-phenyl-1, 4-phenylenediamine (NPPD) and 2-ethylhexyl
nitrate (EHN) were used with 20% of Calophyllum inophyllum biodiesel
(CIB20) in a direct injection diesel engine. Aimed at engine exhaust
emission, biodiesel with anti-oxidant showed lower NOx emission than
Source of biodiesel
100%)
40%)
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Table 2
The effect of biodiesel and its blends on performance, combustion and emission characteristics of thermally coated diesel engine.
Source of biodiesel Engine used TBC material and coating thickness Performance Emission Ref.
Pongamia methyl ester blends (B10 and 1C, 4S, DI, DE, RP- 2.6 kW @ 1500 rpm, Yttria stabilized zirconia (200 μm) BTE- 5–9% ↑ HC- ↓, NOx- ↑ [22]
B20) CR- 17, WC BSFC- 8–17% ↓
Cotton seed oil and Sunflower seed oil Rainbow 186 Diesel, 1C, DI, CR- 18/1, Zirconium oxide (200 μm) Power and Torque- ↑, CO, HC and Smoke- [15]
blends RP- 10 HP @ 3600 rpm, AC BSFC- ↓ ↓, NOx- ↑
Residual frying oil of cottonseed (B5 and 3 LD 510 Lombardini, DI, DE, 1C, CR- Mixture of 88% of ZrO2, 4% of MgO Power- ↑, BSFC- ↓, CO, HC and Smoke- [16]
B100) 17.5/1, RP- 9 kW @ 3000 rpm and 8% of Al2O3 (400 μm) ↓, NOx- ↑
Corn oil methyl ester (B20 and B100) Lombardini 6LD 400, 4S, 1C, CR- 18:1, Combination of Al2O3 (250 μm) and Power and BSFC- ↓ CO, HC and Smoke- [19]
RP- 6.25 kW @ 3600 rpm, DI, AC TiO2 (50 μm) ↓, NOx- ↑
Rice bran methyl ester, pongamia oil Kirloskar TV1, 1C, 4S, CI, DE, WC, DI, Fly ash (200 μm) Power- ↑, BSFC- ↓ CO, HC and Smoke- [20]
methyl ester and its blends (B20, CR- 17.5/1, RP- 5.2 kW @ 1500 rpm ↓, NOx- ↑
B100)
1C- Single cylinder, 4S- Four stroke, DI- Direct Injection, DE Diesel Engine, RP- Rated power, CR- Compression Ratio, WC- Water Cooling, AC- Air Cooling, BTE- Brake
Thermal Efficiency, BSFC- Brake Specific Fuel Consumption, CO- Carbon monoxide, HC- Hydrocarbon, NOx- Oxides of nitrogen.
in direct injection diesel engine [28]. The biodiesel with anti-oxidant Initially, 1 L of raw oil was heated to about 60 °C to remove the pre-
blends showed lower CO, HC, NOx and smoke emission. The next level sence of water content. Since the acid value of oil was high, two-step
of emission reduction from diesel engine allowed the addition of an transesterification process was carried out. In acid catalysed pre-treat-
anti-oxidant to biodiesel with minor modification in the combustion of ment, the raw oil was heated to about 65 °C for few minutes and 6:1
fuel. Di-Tertiary Butyl Peroxide was one of the cetane improver and methanol to oil ratio was added. This process continued for more than
mixed with fish oil and experimented with exhaust gas recirculation 30 min with a magnetic stirrer at the speed of 600 rpm continuously.
(EGR) process [29]. Biodiesel with EGR technique showed lower CO, Followed by, 0.5 (w/w) of sulphuric acid was added as a catalyst to the
HC and NOx emissions with an increased smoke emission. oil. Initially, the sulphuric acid dissolves with methanol and in later
From the above literature survey, scanty works were identified in stage it mixes with raw oil with continuous stirring process for a period
the combination of an additive and modification in engine character- of 1 h. The obtained solution was transferred to separation funnel and
istics. In the present study, biodiesel was produced from Raw Moringa allowed to settle down for 24 h. After the stipulated period, sulphuric
oleifera oil using transesterification process. The physical and chemical acid with excess methanol rises to the top of separation funnel. The
properties were identified and compared with ASTM standards. solution settled at the bottom of the funnel was taken for alkaline es-
Furthermore, the chemical compositions were analysed using FTIR and terification process. Once again, the oil was heated to about 55 °C for
GC–MS technique. 1% of Pyrogallol was added to the prepared bio- few minutes. With this solution, 0.5% of potassium hydroxide was
diesel sample as an anti-oxidant. The engine combustion chamber added and stirred continuously for few minutes. Followed by, the same
components were coated with Yttria Stabilized Zirconia (YSZ). Baseline amount of methanol was added and the process continued for 1 h. Then,
readings were obtained with diesel in both coated and uncoated engine. the solution was transferred to separation funnel and allowed to settle
The obtained results were compared with biodiesel and anti-oxidant for 1 day without any disturbance. Two distinct layers were identified
blend in coated and uncoated engine. The objective of the present work in that upper layer contains Moringa oleifera oil methyl ester and the
is to investigate the effect of biodiesel with an anti-oxidant in coated bottom layer contains glycerine. Then, the oil was water washed with
and uncoated engine and its effects over the performance, combustion distilled water to remove the alcohol, residual catalysts and impurities.
and emission characteristics of a direct injection diesel engine. This process was carried out thrice to improve the purity of oil. Table 3
shows the physical and chemical properties of Moringa oleifera methyl
2. Materials and methods ester and diesel. All tests were carried out based on ASTM standards
under laboratory condition and observed that the properties of the
Raw Moringa oleifera oil was purchased from local market located prepared biodiesel were found within the biodiesel standards. The
within Coimbatore, India. Fig. 1 represents the block diagram for the oxygen content of biodiesel sample ranges from 10 to 12% which was
production of biodiesel from crude non-edible oil. The purchased oil higher than diesel. The disparity in the degree of oxygenation of the
was filtered thrice to remove impurities and suspended particles. feedstocks and their chemical composition might leads to variation.
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Table 3 Table 4
Properties of Moringa oleifera methyl ester and diesel. FTIR analysis of Moringa oleiferaoil methyl ester.
Property ASTM Standards Diesel MOME Wave length range Characteristics Functional Type of
(cm−1) absorptions (cm−1) group vibration
3 *
Density (kg/m ) D1298 835.1 859.3
Kinematic viscosity at 40 °C (cSt)* D445 2.57 5.05 3500–3300 3008.36 Alcohol OeH Stretch
Flash point (°C)* D93 56 150.1 2960–2850 2924.08, 2853.79 Alkane CeH Stretch
Fire point (°C)* D93 62 162 1740–1700 1748.02 Carbonyl C]O Stretch
Gross calorific value (MJ/kg)* D240 43.26 40.06 1470–1350 1463.63, 1377.57 Alkane eCeH Bending
Cetane number D613 48 56 1300–950 1239.52, 1160.78, Alcohol CeO Stretch
C (mass %) – 76.32 1097.63
H (mass %) – 12.21 900–650 722.49 Alkane ]CeH Bending
O (mass %) – 11.46
C/H – 6.25
* All properties were identified based on ASTM standards under laboratory 3995.85 (cm−1) and ends at 455.13 (cm−1) to record the variations.
condition. The wavelength ranges from 3500 to 3300 cm−1 represents the pre-
sence of alcohol as function group and 3008.36 cm−1 absorption was
Fig. 2(a) and (b) shows the FTIR Spectrum of Moringa oleifera oil identified with stretch of vibration. The absorptions at 2924.08 cm−1
methyl ester and extended fingerprint region. Table 4 shows the FTIR and 2853.79 cm−1 represents the presence of alkane function group
analysis of Moringa oleifera oil methyl ester. Thermo Scientific make with CeH stretch vibration. The wavelength between 1740 and
(Model: Nicolet IS 10) equipment was used to measure the FTIR spec- 1700 cm−1 represents the presence of carbonyl function group and
trum of oil. The spectrum region wavelength was started from 1748.02 cm−1 was identified with stretch vibration. The characteristic
Fig. 2. (a) FTIR Spectrum of Moringa oleifera oil methyl ester (b) Extended fingerprint region.
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absorptions at 1463.63 cm−1 and 1377.57 cm−1 showed the presence lower level to higher level. Initially the oven temperature was 75 °C for
of bending vibration and alkane function group. The absorption regions a period of 2 min. The ramp 1 was operated with 10 (deg/min) to reach
like 1239.52 cm−1, 1160.78 cm−1 and 1097.63 cm−1 were identified a final temperature of 150 °C with holding time of 2 min. Followed by,
between 1300 and 950 cm−1 wavelength and belongs to alcohol func- ramp 2 was initiated with 5 (deg/min) to reach a final temperature of
tion group with stretch vibrations. The wavelength region 220 °C with holding time of 1 min. The last ramp 3 was started with
900–650 cm−1 represented the occurrence of alkane as function group 10 (deg/min) to obtain a final temperature of 260 °C with a holding
with 722.49 cm−1 as characteristic absorption with bending vibrations. time of 10 min. The equipment base temperature was fixed at 250 °C
Fig. 3 shows the GC–MS of Moringa oleifera oil methyl ester. The and splitless model was started. The flow was fixed to 10 ml/min with a
equipment used for analysis the GC–MS was Thermo GC-Trace Ultra splitless time of 1 min. The surge pressure was 3 kPa and constant purge
(Version: 5.0) with Thermo MS DSQ II software. The complete speci- was selected. The carrier gas was fixed with constant flow and initial
fication of GC–MS was represented in Table 5. Initially GC run time was value was 1 ml/min. The gas saver flow was 50 ml/min with a saver
fixed as 3 min with a source temperature 220 °C and detector gain was time of 5. Table 6 shows the components identified using GC–MS for
300,000. The scan event was started with scan rate of 500 and full scan Moringa oleifera oil methyl ester. The chemical component 9,12-Octa-
mode was selected. The first or low mass for analysis was 50 (m/z) and decadienoic acid, ethyl ester (C20H36O2) with molecular weight of 308
the last or high mass was fixed as 650 (m/z). The oven was operated was identified in the extended chromatogram analysis. The identified
with three different ramps were attempted to raise temperatures from chemical component contains 35.14% probability with 69.86% area in
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Table 5 Table 7
GC- MS Specification. Fatty Acid Composition of Moringa oleifera oil methyl ester.
Equipment THERMO GC- TRACE ULTRA VER: 5.0 S. No. Component name Fatty acid Molecular formula Area (%)
Software used THERMO MS DSQ II
Column DB 35 - MS CAPILLARY STANDARD NON - 1. Hexadecanoic acid Palmitic acid C18H36O2 10.23
POLAR COLUMN 2. Octadecadienoic acid Linoleic acid C20H36O2 69.86
Dimension of column Length: 30 Mts, ID: 0.25 mm, FILM: 0.25 μm 3. Octadecenoic acid Oleic acid C18H34O2 0.15
Carrier gas Helium (99.996%)
Carrier gas flow rate 1.0 ml/min
Temperature program Oven temperature 70 °C raised to 260 °C at coat. This helps to reduce the combustion chamber components cor-
6 °C per min
Injection sample volume 1 Micro Liter
rosion and oxidation during combustion. In the present investigation,
Analysis type Yttria Stabilized Zirconia (YSZ) was selected as ceramic coating mate-
Air volume 1 μL rial and Al2TiO5 was used as bond coat material. This coating process
Filling volume 1 μL was carried out the help of atmospheric plasma spray coating machine.
Plunger stroke 4
The machine consists of plasma gun were powder material were
Vial sample depth 30 mm
Advanced parameters sprayed at high velocity due to high temperature plasma spray. Mixture
Wash solvent depth (mm) 45 of argon and nitrogen were allowed in plasma gun in between anode
Waste depth (mm) 10 (copper) and cathode (tungsten). Water was circulated through the
Needle speed into vial (mm/s) 20 system and used as cool the device. Before coating the combustion
Solvent fillinf pull- up speed (μL/s) 2
chamber components piston head material was removed by micro-
Bubble elimination pull-up speed (μL/s) 5
Delay between stroke (s) 0.1 machining to maintain the same compression ratio after coating pro-
cess. All components were cleaned with ethylene glycol and allowed to
dry in atmospheric condition. Initially, bond coat was provided with
100 μm to improve the sticking characteristics between subtract with
the prepared methyl ester sample. Table 7- shows the fatty acid com- coating material. 8 g/min was fixed as optimum spraying material
position of Moringa oleifera oil methyl ester. Moringa oleifera oil methyl quantity for atmospheric plasma coating material. After cooling of bond
ester comprises of Palmitic acid, Linoleic acid and Oleic acid. Linoleic coat, 400 μm of YSZ was coated over the layer and allowed to cool in
acid was the dominating fatty acid accounts for 69.86% of the total the atmospheric condition. The combustion chamber components were
fatty acids. coated with 500 μm of thermal barrier coating material. Fig. 5(a) and
Fig. 4 shows the schematic diagram of plasma spray coating tech- (b) shows the YSZ coated piston crown and YSZ coated cylinder head,
nique. Thermal barrier coating (TBC) was carried out to reduce the heat intake and exhaust.
transfer from combustion chamber to cooling water by converting the Addition of an anti-oxidant with biodiesel helps to promote the
engine to semi-adiabatic engine. Combustion chamber components like physical and chemical properties with reduction in emission char-
piston head, cylinder head and intake and exhaust valves were coated acteristics. The anti-oxidants improve the fuel flow, cetane number and
with Yttria Stabilized Zirconia (YSZ). Two layers of coatings were pour point of biodiesel [30]. Pyrogallol (C6H6O3) was one such anti-
provided namely ceramic bond coat and metallic intermediate bond oxidant and cetane improver helps to improve the properties of fuel.
Table 6
Components identified using GC–MS for Moringaoleiferaoil methyl ester.
S. No. Component name Probability Molecular formula Molecular Weight Area (%)
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1. Plasma spray gun, 2. Water inlet to spray gun, 3. Ar, H2 inlet to spray gun, 4. Water outlet
from spray gun, 5. Powder inlet, 6. Plasma spray propagation and 7. Prepared surface of
piston
Fig. 4. Schematic diagram of plasma spray coating technique.
Fig. 5. (a) YSZ coated piston crown (b) YSZ coated cylinder head, intake and exhaust valve.
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Control panel- a. Fuel measuring burette, b. U- tube manometer, c. Air box with sensors, d.
Temperature indicator, e. Speed indicator, f. Load indicator with load adjustor. VCR Engine-
g. Fuel filter and pump, h- Fuel line pressure sensor, i- Fuel injector, j- Combustion analyser.
Rotometer- 1. Engine water supply, 2. Calorimeter water supply. Engine exhaust line- k.
AVL Five gas analyser, l. AVL Smokemeter.
Water line for engine and calorimeter
Electrical line from various sensors to DAQ
Air flow line for engine
Diesel fuel line to engine
Main interface line between DAQ and Computer
Fig. 6. Schematic diagram of experimental setup.
Table 9 analyser (Make: AVL, Austria and Model: 444 di-gas) was used to
Specification of test engine. measure the engine exhaust emissions like CO, HC and NOx. NDIR
Make and model Kirloskar oil engines limited and TV1 model (non-dispersive infra-red) technique was used to analyse the exhaust
Type Single cylinder, four stroke, direct injection, diesel engine emission from analyser. The prob of analyser was attached with cold
Bore x Stroke 87.5 × 110 (mm) trap and filter elements to protect the analyser from water vapour de-
Rated output 5.2 kW position. Table 10 shows the specification of exhaust emission mea-
Speed 1500 rpm
Compression ratio 17.5:1
suring equipment. Engine exhaust smoke was measured using smoke-
Injection pressure 210 bar meter (Make: AVL, Austria and Model: 437C Free Accelerator Test) in
terms of Hartridge Smoke Unit (HSU).
Initially, the engine was operated with diesel to obtain the baseline
Table 10 readings. The fuel flow and water flow were checked for safety func-
Specification of exhaust emission measuring equipment. tioning of engine. Engine was started with no load and followed by half
Equipment name: Exhaust gas analyser load was applied and allowed to operate continuously. In order to reach
Make and model AVL 444 di- gas analyser steady state condition, the engine was allowed to run for about 30 min.
Measures CO, HC, NOx The steady state condition was recognized by a rise in exhaust gas
Range CO: 0–10 (% volume), HC: 0–2000 (ppm), NOx: temperature to 50 °C. The engine readings were taken from zero load to
0–5000 (ppm)
full load with diesel as a baseline fuel. The performance and emission
Equipment name: Smokemeter characteristics of diesel in uncoated engine were recorded. The com-
Make and model AVL 437C free accelerator smokemeter
bustion chamber components like piston, cylinder head and intake and
Measures Smoke density
Range 0–100 (HSU) exhaust valves were removed and reinstalled with coated combustion
chamber components. Followed by, similar procedure was carried out
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V. Karthickeyan Fuel 235 (2019) 538–550
for diesel and the engine characteristics were recorded. The aforesaid
steps were carried out with biodiesel and anti-oxidant blends in both
coated and uncoated engine. The performance and emission char-
acteristics were recorded and compared with neat diesel. For each en-
gine load, the engine was allowed to run for about 10 min and last
3 min were used for value recording purpose. The atmospheric factors
influencing the experimentation work were humidity and temperature.
Each and every observation was carried out on the same day to prevent
the occurrence of variations in the experiment. To increase the relia-
bility of the results, each observation was made thrice with all fuel
samples in diesel engine. The experimentation on biodiesel and its
blends did not incur any malfunctioning (failure) on engine operation.
Engine exhaust emissions like CO (% volume), HC (ppm) and NOx
(ppm) were converted into brake specific emission or mass values using
the following equations [31],
CO (g/kwh) = 0.000966 x [CO]wet x GMW
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Table 12
Exhaust gas temperature for all fuel samples at various load conditions.
Fuel Samples Exhaust gas temperature (°C)
Fig. 13. Variation of in-cylinder pressure and heat release rate with crank angle
Fig. 12. Variation of smoke with load. at full load condition.
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V. Karthickeyan Fuel 235 (2019) 538–550
Table 13
Peak in-cylinder pressure and Heat Release Rate of diesel and biodiesel samples
• MOME + PY showed lower smoke emission than diesel in both
coated and uncoated engine.
in coated and uncoated engine at engine full load.
• In coated engine, higher In-cylinder pressure and heat release rate
Fuel Samples Peak In-Cylinder Pressure (bar) Heat Release Rate (J/deg) were observed with MOME + PY than diesel.
Uncoated Coated Uncoated Coated From the experimentation, Moringa oleifera oil methyl ester with
Engine (-UCE) Engine (- CE) Engine (-UCE) Engine (- CE)
Pyrogallol in Yttria Stabilized Zirconia coated diesel engine may be the
Diesel 67.54 70.27 50.75 59.26 promising blend for improvement in performance and decrement in
MOME + PY 73.33 74.63 61.73 63.82 engine exhaust emissions. The brake thermal efficiency and NOx
emission for the antioxidants disseminated biodiesel blends were con-
siderably enriched compared to conventional biodiesel operation.
combustion, ignition delay period and fuel fractions burned during the Acknowledgment
premixed combustion zone. The first peak in the heat release curve
represents the premixed combustion, second peak represents the dif- The authors would like to express their thanks to University Grants
fusion combustion and remaining peaks represents diffusion combus- Commission- South Eastern Regional Office, Hyderabad, India for fi-
tion. The above mentioned peaks govern the combustion of fuel like nancial support through Minor research project for teachers with Grant
ignition delay period, air–fuel mixing rate and so on. The gross heat Number 4-4/2013-14 (MRP- SEM/UGC- SERO).
release rate was calculated by applying the First law of thermodynamics
for each cycle and Eq. (1) as follows, References
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