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PRODUCTION CAPACITY.
Heating principle: Electric heating for heating up and operation with SCR thyristor units.
Cooling principle: - Upper cooling with automatic control and proportional regulation.
- Lower cooling with manual control.
1.2. HEATING.
The lehr is entirely made of metal. It includes a number of sections (modules) linked to
each other through a cover plate allowing expansions.
Each section is composed of an inner framework, called inner housing and an outer
framework, called outer housing.
The thermal insulation between inner housing and outer housing is achieved by the
use of rock-wool in the form of blankets, providing a perfect stability up to 700°C.
Peep-holes, distributed along the construction allow the visual control of the good
operation of the lehr.
Furthermore, the lower part of the walls of the inner housing and the outer housing, is
provided with cleaning holes, allowing the removal of the cullet when required.
The thermocouples, placed at the end of the zones in the top and bottom parts, allow
the control of the temperatures and ensure the operation of the lehr through
temperature controllers.
The whole set of sections constitutes the heat-insulated part of the lehr.
CNUD-EFCO Technical Quotation n° P.09/0171-1 dated 25 August 2009 - Page 3 of 9
The lehr includes as well a non heat-insulated part. This latter serves for the
accelerated cooling of glass at the discharge of the heat-insulated part.
The first section of zone AB is equipped with an insulated hand operated door. The last
section of zone C is also equipped with a hand operated door.
1.6. EQUIPMENT.
This will be supplied by us and will be made of a metal board equipped with the
following instruments:
- The main incoming three-pole switch.
- The voltmeter with control switch.
- The ammeter with current transformer and switch.
- The 4 thyristor units.
- The material required for starting the motors.
- The transformer 400/220 V for control circuit.
- Push-buttons and lamps.
- Electric protection by fuses.
Maximum ambient air temperature: 30°C.
Cabinet cooling with ambient air forced through the cabinet.
Exposure of the cabinet to heat radiation must be avoided (air conditioning
recommended)
This will be supplied by us and will be made of metal board equipped with the
following instruments:
- The temperature controllers.
- The associated equipment for ditto.
- Electric protection by fuses.
Maximum ambient air temperature: 30°C.
Cabinet cooling with ambient air forced through the cabinet.
Exposure of the cabinet to heat radiation must be avoided (air conditioning
recommended)
The elements made of resistance wires are mounted in a robust special stain-
less steel framework (specially alloyed heat resisting steel Ni/Cr).
The low superficial load allowed on the resistance wires ensures them a long
service life.
Each section of zone AB is provided on both sides with two electrical heaters
of 9 kW.
CNUD-EFCO Technical Quotation n° P.09/0171-1 dated 25 August 2009 - Page 5 of 9
Each section of zone C is provided on both sides with one electrical heater of 9
kW.
1.64. MATERIALS.
The 21.007,5 first meters of the inner tunnel are made of stainless steel with 18
% chrome and 8 % nickel.
The framework of the heating elements is as well made of stainless steel with
18 % chrome and 8 % nickel.
The Seller will place at the disposal of the Buyer, the following technical documentation
in three copies in English.
- At shipment date:
2. SCOPE OF SUPPLY.
6 The pipings between the exchangers outlet flanges and the fans intake X
7 The textile expansion and vibration sleeves for the pipings connection X
11 The cable ways on the lehr for tracking the electric cables between the X
Canalis busbars and heating elements
12 The electric connection cables between the Canalis busbars and the X
heating elements (Silicone type)
13 The terminal connections for the connections on the outlet terminals of the X
heating elements
CNUD-EFCO Technical Quotation n° P.09/0171-1 dated 25 August 2009 - Page 7 of 9
17 The zone D X
20 One louver-valve equipped with the electric actuator and positioner for the X
zone RET
22 The connection pipes between the fan and the blowing section for the X
zone RET
26 The connecting pipes between fan and the blowing section of each zone X
F
28 The buildings for the correct storage of the material before mounting as X
well as for storing the spare parts if necessary
29 The devices for unloading the material and its transportation to the X
working and mounting site
33 All the required energies (electricity, water, air) for mounting, testing and X
running
36 The steel flats for wedging the lehr sections (Specifications will be X
provided by CNUD)
CNUD-EFCO Technical Quotation n° P.09/0171-1 dated 25 August 2009 - Page 8 of 9
40 All the exhausting pipings for hot air, i.e. between the discharge of the X
fans of zones A, B and C and the free outside of the buildings
42 The devices for checking the quality of glass as well as the set of X
laboratory apparatuses
43 The equipments required for removing the cullet from the lehr as well as X
the required devices for the evacuation of this cullet
47 The electric cables and cable ways for the feed of the power panels X
(heating & cooling)
48 The electric cables and cable ways for the feed of the Canalis busbars X
49 All the cables and cable ways between the power panels and the X
regulation panel
50 All the cables and cable ways between the power cabinets and the lehr X
equipment
50 All the cables and cable ways between the regulation panel and the lehr X
equipment
52 The infra-red pyrometers as well as their pipings for air and water if any X
53 All the rollers insuring the glass transportation through and out of the X
CNUD lehr
54 The handling device for introducing the rollers in the annealing lehr X
62 Labour for thermal insulation (around the rolls and between the sections) X
N. NGUYEN, R. LAMY
Engineering Dept Chief Sales Officer
CAIRO GLASS MANUFACTURE
O/Ref.: P.09/0171-2 nn/cvc
- Each side of the rollers end fitted with bearings are hung on beams.
- The beams composed of successive elements of U-sections are laid on stanchions
fixed to the floor.
A one sole transmission shaft, driven by drive units described below, ensures the
rotation of the rollers through helical gear pinions with perpendicular axes. The shaft is
made of sections linked together by special couplings.
Each section is mounted on 2 bearings, one provided with a blocked ball bearing, and
the other provided with a free ball bearing to allow expansion.
1.5. LUBRICATION.
The roller drive and the roller bearings are grease lubricated, except for the 16 first
rollers which are oil lubricated.
1.6. PROTECTION.
All the moving devices are protected by dismountable guards in solid sheet metal.
CNUD-EFCO Technical Quotation n° P.09/0171-2 dated 25 August 2009 - Page 3 of 4
Note: Any equipment not clearly specified as being part of the CNUD supply
is considered as to be supplied by the Buyer.
3. SCOPE OF SUPPLIES
3 The consumption products: oils, greases, compressed air, etc., including the X
first necessary "load"
7 The buildings for the correct storage of the equipment prior to mounting as X
well as the storing of the spare parts if any
CNUD-EFCO Technical Quotation n° P.09/0171-2 dated 25 August 2009 - Page 4 of 4
8 The devices for unloading the material and its transportation to the working X
and mounting site
9 Accessories for anchoring the stanchions and driving units to the floor X
4. TECHNICAL DOCUMENTATION.
The Seller will place at the disposal of the Buyer, the following technical documentation:
- At shipment date:
. Operating manual with the description of the rolls mounting and changing, for
dismounting the rolls and compass for the parallelism of the rolls mounting.
. Maintenance manual with lubrication schedule and lubrication table of the various
points (type of grease or oil, and necessary quantities).
N. NGUYEN, R. LAMY
Engineering Dept Chief Sales Officer
CAIRO GLASS MANUFACTURE
O/Ref.: P.09/0171-3 nn/cvc
1. GENERAL.
This equipment is intended to supply the power to the main drive motor and the emergency
drive motor and to adjust their speed to the required glass speed.
The inverter feeding the motor is of the AC/AC type. Each motor has its own cell with two
power incoming (normal, emergency) 3 x 400 V - 50 Hz.
In normal operation, one of the two motors would drive the lehr rollers at the selected speed
and would therefore use the whole load. The second motor would rotate with no-load
through the free wheel at approximately 5 % below the set point of the first motor.
Both motor speeds would pick up or slow down thanks to faster and slower push-buttons on
the main drive panel.
For the lehr speed monitoring, a pulse generator is mounted on the shaft of each driving
motor.
2. DESCRIPTION.
2.2. MOTORS.
- Quantity: 2
- Power: 5,5 kW at 1,500 r.p.m.
- Voltage: 400 V - 50 Hz
- Design: B3
- Protection: IP 54
- Isolation: Class F
- Ambient temperature: 40°C
- Encoder: 1,024 pulses/rotation
- Cooling by axial fan blowing air on motor enclosure
- CTP probes in windings
The motors will be painted using the Seller's standard color.
3. SCOPE OF SUPPLY
2 Cable ways, power cables, encoder cables between cabinet and electric X
elements
Appropriate cables to these applications must be used
3 Accessories for control and monitoring from another place to the power panel X
4 Manpower X
N. NGUYEN, R. LAMY
Engineering Dept Chief Sales Officer
CAIRO GLASS MANUFACTURE
O/Ref.: P.09/0171-4 nn/cvc
We shall place at the disposal of the Buyer, the specialists required for supervision of mounting,
testing and commissioning of the lehr.
(a) Supervision of the mounting of the lehr, driving mechanism and rollers,
(b) Supervision of the mounting of the electrical material,
CNUD: 1 man.
Total: 105 men day.
CNUD: 1 man.
Total: 15 men day.
3. START-UP ASSISTANCE:
CNUD: 1 man.
Total: 15 men day.
4. SCOPE OF SUPPLY
1 Supervisor fees X
3 Boarding cost X
N. NGUYEN, R. LAMY
Engineering Dept Chief Sales Officer
CAIRO GLASS MANUFACTURE
O/Ref.: P.09/0171-5 nn/cvc
- 1 set of fuses.
- 1 set of coils for contactors.
- 1 set of thermal relay for motors.
- 1 set of transformers.
- 1 set of lamps.
- 1 set of push-buttons.
- 2 potentiometers 1000 Ohms / 10 turns.
- 2 thyristors (exact type to be confirmed later on)
- 1 temperature controller for heating/cooling.
- 1 temperature controller for cooling.
- 1 electronic drive
- 1 motor of 5.5 kW
- 1 set of control relays
- 1 power supply 24V
- 1 speed indicator (digital)
- 1 encoder
- 1 set of fuses and miscellaneous.
N. NGUYEN, R. LAMY
Engineering Dept Chief Sales Officer
CAIRO GLASS MANUFACTURE
O/Ref.: P.09/0171-GSC nn/cvc 10 of Ramadan City
CAIRO
Date: 25 August 2009 Egypt
1. PRICES.
- P.09/0171-1: One Annealing Lehr and Power and Control Cabinets = 976,022.00 €
- P.09/0171-2: One Driving Mechanism = 255,714.00 €
One set of Rollers = 306,667.00 €
- P.09/0171-3: Power cabinet & Motors for Driving system = 26,154.00 €
- P.09/0171-4: Technical Assistance for parts 1, 2 & 3 = 116,700.00 €
- P.09/0171-5: Spare parts for a two-year operation = 66,667.00 €
NOTES:
1°) Our prices are stated in Euros and are understood for material FOB Constanza port,
Romania and/or FOB Antwerp port, Belgium (Incoterms 2000), packing included.
These prices are not including any customs duties and taxes.
2°) The supervisor fees will be due for each day of absence (working day or not), from the
day of departure from our Brussels premises until the day of return to these premises.
Working time: 6 days a week and 10 hours a day maximum.
The waiting time, not chargeable to the Seller or his personnel will be invoiced as
normal working time, at the rate of 820.00 Eur per day.
The costs for technical assistance are always understood net, i.e. free from any
present or forthcoming duties or taxes, deducted at source or otherwise by the States
(or Public services standing instead of) on which territories our services are rendered.
2. PAYMENT TERMS.
7 MONTHS
This delivery time runs from the day after entering your final order in our books.
Unless otherwise agreed, the delivery time only begins to run from the day at which we are in
possession of all your final data and namely:
- The parameters for layout and civil engineering.
- The features of the electric current feeding for heating.
- The expansion joints for the civil engineering.
We remain of course, at your entire disposal to adjust our delivery to your planning.
4. QUOTATION VALIDITY.
Our quotation takes account of the present rates of raw materials, salaries, wages and social
charges.
The option duration is limited to the end of December 2009, i.e. for a shipment of the material
to take place by the end of July 2010.
5. GUARANTEES.
The duration of the guarantee of the material supplied by the Seller against any defects in
material or workmanship is 12 months from the date of start-up but not later than 15 months
after shipment.
The guarantees of the Seller are strictly limited to his supply and can only have as effect, the
repair or the replacement, with all possible dispatch, at his own expenses, at his workshop,
of any parts put out of service in consequence of defects or flaws:
The Seller is reserving the right to modify the devices in order to comply with these
guarantees or to replace the defective parts.
Under no circumstances an indemnity may be claimed from us in no matter what respect.
The Customer's own-made works and the repairs of worn machines are not covered by any
guarantee.
N. NGUYEN, R. LAMY
Engineering Dept Chief Sales Officer