INTERACTIVE SCHEMATIC

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 RENR1430-03
April 2015

12H, 140H and 160H Motor Grader

Hydraulic System
12H: 140H: 160H:
XZJ1-UP XZH1-UP XZK1-UP
4ER1-UP 5HM1-UP 2FM1-UP
8JM1-UP 9JM1-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2

Component Locations by Versions

Part Number Part Number Part Number Machine Schematic

Description
NA ES STD Location Location

Cylinder Gp -Articulate - Left SEE COMPONENT CHART 1 F-7

Cylinder Gp -Articulate - Right SEE COMPONENT CHART 2 F-7
Cylinder Gp -Blade Lift 132-4929 132-4929 132-4929 3 F-4, F-11
Cylinder Gp -Blade Tip 131-7191 131-7191 ATTACHMENT 4 F-10
Cylinder Gp -Center Shift 6E-1343 6E-1343 6E-1343 5 F-6
Cylinder Gp -Side Shift 112-5575 112-5575 ATTACHMENT6 6 F-11
Cylinder Gp -Steering - Left 130-9041 130-9041 130-9041 7 F-8
Cylinder Gp -Steering - Right 130-9042 130-9042 130-9042 8 F-8
Cylinder Gp -Wheel Lean 121-9242 121-9242 121-9242 9 F-5
Motor Gp -Circle Drive 105-3196 105-3196 105-3196 10 F-9
Pump Gp - HMU 102-1501 102-1501 102-1501 11 E-8
Pump Gp - Sec. Steering ATTACHMENT 123-8867 N/A 12 C-6
Pump Gp - Steering / Implement 6E-3137 6E-3137 6E-3137 13 B-8
Swivel Gp 173-1011 173-1011 ATTACHMENT 14 F-10
Tank Gp - Hydraulic 214-1984 214-1984 214-1984 15 B-9
Valve Gp - Check ATTACHMENT 9T-6146 N/A 16 B-7
Valve Gp - Check ATTACHMENT 9T-1013 N/A 17 C-6
Valve Gp - Combination 9T-5957 9T-5957 9T-5957 18 C-8
Valve Gp - Left Bank 6E-3038 130-3117 104-8672 19 E-11
Valve Gp - Relief ATTACHMENT 9T-8071 N/A 20 C-6
Valve Gp - Right Bank 6E-3032 130-3116 124-3325 21 D-4

Component Chart
Machine Schematic
Description 12H / 140H 160H
Location Location
Cylinder Gp -Articulate - Left 9T-8784 137-6792 1 F-7
Cylinder Gp -Articulate - Right 6E-1560 137-6790 2 F-7
COMPONENT LOCATION
Page 2 of 2
Attachments by Versions

Part Part Number Part Number Machine Schematic

Description
Number NA ES STD Location Location

Accumulator Gp - Blade Cushion 162-7450 219-7265 N/A 30 F-5, F-12

Cylinder Gp -Blade Tip STANDARD STANDARD 6E-1549 31 I-2
Cylinder Gp -Ripper 113-7754 113-7754 113-7754 32 I-4, I-7, I-10
Cylinder Gp -Scarifier 165-2510 165-2510 165-2510 33 I-4, I-7, I-11
Cylinder Gp -Side Shift STANDARD STANDARD 112-5575 34 I-3
Pump Gp - Sec. Steering 123-8867 STANDARD N/A 12 C-6
Swivel Gp STANDARD STANDARD 173-1011 14 I-3
Valve Gp - Relief 9T-8071 STANDARD N/A 20 C-6
Valve Gp -Blade Cushion 7T-6517 7T-6517 N/A 35 E-5, E-11
Valve Gp -Blade Tip STANDARD STANDARD 6E-3034 36 H-3
Valve Gp -Check 9T-6146 STANDARD N/A 16 B-7
Valve Gp -Check 9T-1013 STANDARD N/A 17 C-6
Valve Gp -Side Shift STANDARD STANDARD 6E-3036 37 H-3

Attachments - NA Version
Machine Schematic
Description 12H 140H / 160H
Location Location
Valve Gp -Plow Angle N/A 115-1007 40 E-2
Valve Gp -Plow Dozer 107-0547 107-0547 41 E-2
Valve Gp -Ripper 107-0545 107-0545 42 H-7
Valve Gp -Scarifier 107-0543 107-0543 43 H-7
Valve Gp -Snow Wing Lift N/A 137-8106 44 H-9
Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-8

Attachments - ES Version
Machine Schematic
Description 12H 140H / 160H
Location Location
Valve Gp -Plow Angle N/A 130-3111 40 F-2
Valve Gp -Plow Dozer 107-0547 107-0547 41 F-2
Valve Gp -Ripper 119-9550 119-9550 42 H-10
Valve Gp -Scarifier 119-9549 119-9549 43 H-10
Valve Gp -Snow Wing Lift N/A 137-8106 44 H-11
Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-11

Attachments - STD Version

Machine Schematic
Description 12H 140H / 160H
Location Location
Valve Gp -Plow Dozer 124-2885 124-2885 40 C-2
Valve Gp -Ripper 107-0545 107-0545 41 H-4
Valve Gp -Scarifier 107-0543 107-0543 42 H-4
Valve Gp -Snow Wing Lift N/A 137-8106 43 H-5
Valve Gp -Snow Wing Tilt N/A 137-8104 44 H-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 12 11 10 9 8 7 6 5 4 3 2 1

SNOW WING SNOW WING (33) CYLINDER GP (32) CYLINDER GP (33) CYLINDER GP (31) CYLINDER GP
(32) CYLINDER GP SNOW WING RIPPER (34) CYLINDER GP
LIFT (HEEL) TILT (TOE) SCARIFIER SNOW WING SCARIFIER BLADE TIP
RIPPER LIFT (HEEL) 113-7754 SIDE SHIFT
165-2510 TILT (TOE) 165-2510 NA:STANDARD
(45) VALVE GP 113-7754 (32) CYLINDER GP NA:STANDARD
(44) VALVE GP (45) VALVE GP (42) VALVE GP (43) VALVE GP SE:STANDARD
12H:N/A RIPPER (33) CYLINDER GP SE:STANDARD
I (44) VALVE GP 12H:N/A 107-0545 119-9549 SNOW WING STD:6E-1549 I
12H:N/A 140H/160H: SNOW WING 113-7754 SCARIFIER STD:112-5575
140H/160H: 12H:N/A 140H/160H: LIFT (HEEL)
137-8104 TILT (TOE) 165-2510
137-8106 140H/160H: 137-8104 (44) VALVE GP
137-8106 (43) VALVE GP 12H:N/A (37) VALVE GP (14) SWIVEL GP
12H:N/A 140H/160H: NA:STANDARD NA:STANDARD (36) VALVE GP
140H/160H: 137-8104 SE:STANDARD SE:STANDARD NA:STANDARD
137-8106 STD:6E-3036 STD:173-1011 SE:STANDARD
STD:6E-3034

H
H

(42) VALVE GP (43) VALVE GP

107-0545 119-9549
ATTACHMENTS - ES ATTACHMENTS - NA
(41) VALVE GP (42) VALVE GP
107-0545 119-9549

ATTACHMENTS - STD
(40) VALVE GP
G (41) VALVE GP PLOW ANGLE G
PLOW DOZER 12H:N/A
(6) CYLINDER GP (4) CYLINDER GP 107-0547 140H/160H:
SIDE SHIFT BLADE TIP (5) CYLINDER GP (9) CYLINDER GP (3) CYLINDER GP 130-3111
NA:112-5575 NA:131-7191 (10) MOTOR GP CENTER SHIFT WHEEL LEAN BLADE LIFT
SE:112-5575 SE:131-7191 CIRCLE DRIVE (7) CYLINDER GP STEERING 6E-1343 121-9242
(3) CYLINDER GP 132-4929
STD: ATTCH STD: ATTCH 105-3196 LEFT STEERING (8) CYLINDER GP
BLADE LIFT
130-9041 RIGHT STEERING
132-4929
130-9042

(30) ACCUMULATOR GP (30) ACCUMULATOR GP

BLADE CUSHION BLADE CUSHION
NA:162-7450 NA:162-7450
SE:219-7265 F
(1) CYLINDER GP SE:219-7265
F STD:N/A (14) SWIVEL GP
LEFT ARTICULATE STD:N/A
NA:173-1011 (2) CYLINDER GP
SE:173-1011 12H/140H:9T-8784
RIGHT ARTICULATE
STD:ATTCH 160H:137-6792
12H/140H:9T-8784
160H:137-6792 ATTACHMENTS - ES

(35) VALVE GP
BLADE CUSHION (40) VALVE GP
(41) VALVE GP
NA:7T-6517 PLOW ANGLE
(35) VALVE GP PLOW DOZER
SE:7T-6517 12H:N/A
BLADE CUSHION (11) PUMP GP 107-0547
STD:N/A 140H/160H:
NA:7T-6517 HMU 115-1007
SE:7T-6517 102-1501
STD:N/A E
E

(19) VALVE GP
LEFT BANK
NA:6E-3038
SE:130-3117
STD:104-8672

S2
S2
D
D ATTACHMENTS - NA
BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATE CENTER SHIFT WHEEL LEAN BLADE LIFT

(21) VALVE GP
RIGHT BANK (40) VALVE GP
S1 NA:6E-3032 PLOW DOZER
(18) VALVE GP S1 SE:130-3116 124-2885
COMBINATION (17) VALVE GP STD:124-3325
9T-5957 CHECK
NA:9T-1013
SE:STANDARD
STD:N/A
C
C S2 V1

M
(16) VALVE GP ATTACHMENTS - STD
CHECK
S1 T1 T2
V1 NA:9T-6146
SE:STANDARD HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
STEERING AND IMPLEMENT PUMP OUTPUT
STD:N/A (12) PUMP GP SECONDARY STEERING PUMP OUTPUT LINE PATTERNS B
B
SEC. STEERINBG LOAD SENSING
Pressure Line
(20) VALVE GP NA:123-8867
SUPPLY LINE
DRAIN / RETURN LINE
RELIEF SE:STANDARD ARTICULATE CYLINDERS AND VALVES Pilot / Load Sensing Pressure
NA:9T-8071 STD:N/A
BLADE LIFT VALVES AND CYLINDERS
BLADE TIP CYLINDER AND VALVE Drain / Return Lines
SE:STANDARD CENTER SHIFT CYLINDER AND VALVE
Component Group
STD:N/A CIRCLE DRIVE AND VALVE
PLOW ANGLE CYLINDER AND VALVE
PLOW DOZER CYLINDER AND VALVE CALLOUTS
(15) TANK GP (13) PUMP GP RIPPER VALVE AND CYLINDER
SCARIFIER VALVE AND CYLINDER YY Taps (Pressure, Sampling, Sensor - by letter)
HYDRAULIC T1 T2 STEERING AND SECONDARY STEERING CHECK VALVE
IMPLEMENT SIDE SHIFT CYLINDER AND VALVE DL DL D Connectors (By letter)
214-1984 SNOW WING LIFT (HEEL) CYLINDER AND VALVE
6E-3137 SNOW WING TILT CYLINDER AND VALVE Callout Number Component
STEERING CYLINDERS AND VALVES (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
WHEEL LEAN CYLINDER AND VALVE 138-1234 Part Number

A A
THIS SCHEMATIC IS FOR THE 12H, 140H, AND 160H MOTOR GRADER HYDRAULIC SYSTEM
MEDIA NUMBER: RENR1430-03
SCHEMATIC PART NUMBER: 6E-3156, CHANGE: 09, VERSION: -

MAIN SCHEMATIC
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

9 33 10 5 30 35 3 41 19 42 11 21 43 36 44 37 45 40 32

8 7 14 34 6 31 4 12 16 17 20 13 18 15 1 2

8 9 33 10 14 3 34 6 5 4 31 21 40 41 13 18 15 7

7 35 30 3 43 19 44 36 45 37 42 12 16 17 20 11 2 1
MACHINE