THROTTLE/SHIFT LINKAGE

ATTACHMENTS/CONTROL LINKAGE
Section 7A - Throttle/Shift Linkage
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . 7A-1 Throttle Linkage (S/N-0G590000 & Above) . 7A-4
Throttle Linkage Components Bottom Cowl/Shift Components . . . . . . . . . . . 7A-6
(S/N-0G589999 & Below) . . . . . . . . . . . . . . . . 7A-2

7
A

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THROTTLE/SHIFT LINKAGE

Throttle Linkage Components (S/N-0G589999 & Below)

95
51 95
8
3 4 5 6 7

9 66

10
11
12 15
1 16
13 14

95
17
18

20 19
24 21

22
33

23

33 Loctite 680 Retaining Compound

51 Loctite 222 Thread Locker

66 Loctite 242 Thread Locker

95 2-4-C With Teflon

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 THROTTLE/SHIFT LINKAGE

Throttle Linkage (S/N-0G589999 & Below)(Continued)

TORQUE
REF.
REF
NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
1 1 BUMPER-THROTTLE STOP
2 1 WASHER
3 1 BUMPER-THROTTLE STOP
4 1 LEVER-THROTTLE CONTROL
5 1 BALL-THREADED
6 1 BUSHING KIT
7 1 INSERT
8 1 SCREW (M10 x 45) 16.7 22.6
9 1 NUT (M6) Drive Tight -
But Joint Must Move
Freely
10 1 WASHER
11 1 RETAINER
12 1 INSERT-PIN
13 1 PIN
14 1 LINK-THROTTLE CONTROL
15 2 SOCKET-BALL
16 1 NUT
17 1 NUT (M6) 100 11.3
18 1 WASHER
19 1 CAM-THROTTLE CONTROL
20 1 BUSHING
21 1 SCREW (M6 x 16) 100 11.3
22 1 BRACKET-THROTTLE CABLE (2 HOLES)
23 1 BRACKET-THROTTLE CABLE (3 HOLES)
24 1 STUD (M6 x 1 x 44)

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THROTTLE/SHIFT LINKAGE

Throttle Linkage (S/N-0G590000 & Above)

51 95
95
8

7
3 4 5 6

2 66

28 25
9
14 17
10 20 24
16
11 15
1
12
13 95
27 30
26 29

23 22
21
19
18

51 Loctite 222 Thread Locker

66 Loctite 242 Thread Locker
95 2-4-C with Teflon

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 THROTTLE/SHIFT LINKAGE

Throttle Linkage (S/N-0G590000 & Above)(Continued)

TORQUE
REF.
REF
NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
1 1 BUMPER–THROTTLE STOP
2 1 WASHER
3 1 BUMPER–THROTTLE STOP
4 1 LEVER–THROTTLE CONTROL
5 1 BALL–THREADED
6 1 BUSHING KIT
7 1 INSERT
8 1 SCREW (M10 x 45) 16.7 22.6
Drive Tight –
9 1 NUT (M6) But Joint Must Move
Freely
10 1 WASHER
11 1 RETAINER
12 1 INSERT–PIN
13 1 PIN
14 1 LINK–THROTTLE CONTROL
15 2 SOCKET–BALL
16 1 NUT
17 1 WASHER
18 1 SCREW (M6 x 16) 100 11.3
19 1 BRACKET-THROTTLE CABLE
20 1 SPARK ARM
21 1 THROTTLE CAM
22 1 SPRING
23 1 BUSHING
24 1 WAVE WASHER
25 1 SCREW (M6 x 35)
26 1 SCREW (M5 x 35)
27 1 NUT
28 1 SPARK CONTROL LINK
29 2 SOCKET–BALL
30 1 NUT

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THROTTLE/SHIFT LINKAGE

Bottom Cowl/Shift Components

51

8 27
6 9
4 5 20 22
7 21 28
3
2 10 15 19
11
1 13 16 95
17
23
12 24
25
72 18 26

14 29
95

73 30
34
37 35
76 36
77
75 32 31 39
78 38
72
33 40
41
95 42
74
43 44
71
95
45
65

66
70 68
69
64 67 46
51
47
56
63

58 54 48
95
52
55 53 50
51
62 59
57

60 49
61
51 Loctite 222 Thread Locker
95 2-4-C with Teflon

Page 7A-6 90-826148R03 JULY 2003

 THROTTLE/SHIFT LINKAGE

Bottom Cowl/Shift Components(Continued)

TORQUE
REF.
REF
NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
1 1 SPRING-DETENT
2 2 SPRING-BACKING
3 1 PLATE
4 2 SCREW (M5 x 14) 75 8.5
5 1 STRAP-HORIZONTAL SHIFT SHAFT
6 1 SCREW (M6 x 1 x 16) 100 11.3
7 1 CLAMP-HORIZONTAL SHIFT SHAFT
8 2 SCREW (M6 x 1 x 30) 100 11.3
9 1 SWITCH
10 2 SCREW (M3 x .5 x 20) Drive Tight
11 1 PLATE-SWITCH
12 1 CAP-INTERMEDIATE LEVER
13 1 SCREW (M6 x 16) 100 11.3
14 1 BUSHING
15 1 LEVER-INTERMEDIATE
16 1 INSERT
17 1 PIN
18 1 BUSHING
19 1 NYLINER
20 1 RETAINER
21 1 WASHER
22 1 NUT (M6) Drive Tight - But
23 1 NUT (M6) Joint Must Be Free
24 1 WASHER
25 1 LINK-Shift
26 1 NYLINER
27 1 HARNESS ELECTRIC HANDLE
28 1 HARNESS ADAPTOR
29 1 SHIFT SHAFT-HORIZONTAL
30 1 LEVER-INTERLOCK ACTUATING
31 1 COTTER PIN
32 1 SCREW (M10-16 x 0.38 SELF TAP)
33 1 CABLE (BLACK-7 1/2”)
34 1 SHIFT ROD
35 2 COTTER PIN
36 2 PIN-SHIFT ROD
37 2 LOCKWASHER
38 1 LEVER-SHIFT
39 1 WAVE WASHER
40 1 SCREW (M5 x 0.8 x 16)
41 1 LATCH
42 1 CUP
43 2 DRIVE SCREW
44 1 SEAL

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THROTTLE/SHIFT LINKAGE

Bottom Cowl/Shift Components(Continued)

51
8 27
6 9
4 5 20 22
7 21 28
3
2 10 15 19
11 95
1 13 16
17
23
12 24
25
72 18 26

14 29

73 30 95
34
37 35
76 36
77
75 32 31 39
78 38
72
33 40
41
95
42
74
43 44
71
95
45
65

66
70 68
69
64 67 46

47
56
63 51

58 54 48
52
55 95 53 50
51
62 59
57

60 49
61

51 Loctite 222 Thread Locker

95 2-4-C with Teflon

Page 7A-8 90-826148R03 JULY 2003

 THROTTLE/SHIFT LINKAGE

Bottom Cowl/Shift Components(Continued)

TORQUE
REF.
REF
NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
45 1 PLUG-STOP SWITCH
46 1 RETAINER
47 1 STOP SWITCH
48 1 LANYARD STOP SWITCH
49 1 GROMMET
50 1 SWITCH (ELECTRIC HANDLE)
51 1 SEAL-THROTTLE CABLE
52 1 SEAL-THROTTLE CABLE
1 BOTTOM COWL (BLACK)
53
1 BOTTOM COWL (GRAY)
54 1 PLUG-SHIFT LEVER
55 1 SHIFT HANDLE
1 GROMMET
56
1 GROMMET (SPLIT - POWER TRIM)
57 1 PLUG-WARNING ALARM (ELECTRIC)
58 1 SEAL-WARNING HORN
59 1 ALARM
60 1 WASHER
61 1 SCREW (M5 x .8 x 12) Drive Tight
62 1 SWITCH ASSEMBLY (POWER TRIM)
63 1 PLUG-TRIM SWITCH
64 1 RETAINER
65 1 SCREW (M10-16 x 1/2 SELF TAP) 75 8.5
66 1 SCREW (M5 x 16)-INTERLOCK CABLE
67 1 SCREW (M6 x 16) 100 11.3
68 1 CAM-LATCH
69 1 WAVE WASHER
70 1 BUSHING
71 1 FITTING-TELLTALE
72 2 CABLE TIE
73 1 TUBING (15”)
74 1 BUSHING
1 LEVER-COWL LATCH (BLACK)
75
1 LEVER-COWL LATCH (GRAY)
76 4 SCREW (M6 x 25) 100 11.3
77 4 BUSHING
78 4 GROMMET

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