MAINTENANCE REPORT -01/01/2019 TO 31

NO Date Area PM / CM/MISC TAG NO EQUIPMENT NAME

1 1/1/2019 WSF PM MKP Feeding line ( 5th Floor)

2 1/1/2019 WSF PM Urea Feeding Line ( 4th Floor )

5 1/2/2019 SAG CM MIX-01 Paddle Mixer

6 1/2/2019 Utility CM CM-02 ELGI Compressor

7 1/2/2019 SAG MISC Slurry Pump

8 1/2/2019 Work shop PM Trolley

9 1/3/2019 SAG MISC P-01 CPH Unloading pump

10 1/3/2019 WSF CM SC-20 MKP Screw conveyour

11 1/3/2019 SAG CM H-04 Packaging Belt conveyour

WSF Hoist & Chain pully Block Test .

12 1/4/2019 WSF PM
Mandatory requirement

CM-02

13 1/4/2019 Utility PM Air compressor

CM-02

WSF Hoist & Chain pully Block Test

14 1/4/2019 WSF PM
Mandatory requirement

15 1/5/2019 SAG CM RAV of Product Silo

16 1/5/2019 SAG PM RAV of Product Silo

17 1/5/2019 Utility PM IAC COMPRESSOR

18 1/5/2019 Work shop Pro active Job Trolley

19 1/5/2019 WSF Pro active Job Hoist

20 1/6/2019 SAG PM RAV of Product Silo

21 1/7/2019 WSF ware house MISC Light Dome provided

22 1/7/2019 WSF MISC SEALPACK Machine

23 1/7/2019 WSF PM Chain Pulley Block(above china mixer), WSF

24 1/7/2019 WSF PM Respected location as of job attended

25 1/7/2019 SAG CM SAG, bottom hydraulic gate

26 1/8/2019 WSF PM Hoist

27 1/8/2019 SAG CM SC-01 Vibratory system

28 1/8/2019 SAG CM Product mixer bucket elevator

29 1/9/2019 SAG PM H-05(B) RAV of Product Silo

30 1/9/2019 SAG MISC MIX-01 Blender Mixer

31 1/9/2019 WSF C/R PM Control room Chair

32 1/9/2019 SAG CM MIX-01 Blender Mixer

33 1/10/2019 SAG CM TK-01 CPH Tank

34 1/11/2019 SAF/WSF MISC SAF/WSF

35 11/01/201 SAF/WSF CM Sealing machine

36 1/11/2019 SAG CM Trolly

37 1/11/2019 SAG CM H-04 Packing/Bagging conveyour

38 1/12/2019 SAG PM DD-01B DE-Duster

39 1/12/2019 SAG TK-01,P-01 CPH storage

40 1/12/2019 SAG CM SC-01 Vibrator Screen

41 1/10/2019 WSF CM CR-101 Urea Crusher

42 1/13/2019 SAG PM H-05(A) Paddle Blender RAV

43 1/13/2019 WSF PM RM Screw conveyour

44 1/13/2019 WSF PM CR-103 MAP Delumper

44 1/13/2019 WSF PM CR-102 KNO3 Delumper

44 1/13/2019 WSF PM CR-101 UREA Crusher

45 1/15/2019 SAG PM H-02 Finish Product Bucket Elevator

45 1/15/2019 SAG PM H-01 Bentonite feed Bucket Elevator

46 1/15/2019 SAG PM H-04 Bagging conveyour

47 1/16/2019 SAG CM MIX-01 Paddle blender

48 1/16/2019 SAG CM MIX-01 Paddle Blender

49 1/16/2019 WSF CM CR-101 Urea Crusher

50 1/17/2019 WSF CM CR-101 Urea Crusher

51 1/18/2019 SAG CM MIX-01 Paddle Blender

52 1/18/2019 SWF/SAF PM CM-02 ELGI Compressor

53 1/19/2019 WSF CM CR-101 Urea Crusher

54 1/20/2019 WSF PM SC-10 KNO3 screw Feeder

54 1/20/2019 WSF PM SC-20 MAP screw Feeder

54 1/20/2019 WSF PM SC-30 UREA screw Feeder

55 1/20/2019 WSF PM MIX-010 CHINA MIXER

56 1/21/2019 COMP HOUSE CM CM-02 IAC COMPRESSOR

57 1/21/2019 SAG MISC TK-01 CPH TANK

58 1/22/2019 SAG CM MIX-01 PADDLE BLENDER

59 1/22/2019 SAG MISC TK-01 CPH TANK

60 1/22/2019 SAG MISC TROLLY

61 1/23/2019 COMP HOUSE PM CM-01 ELGI Compressor

62 1/23/2019 SAG CM H-01 Bucket Elevator BENTONITE FEEDER

63 1/23/2019 SAG CM H-04 Packaging Belt conveyour

64 1/24/2019 SAG CM ST-01 STICHING M/C

65 1/24/2019 SAG CM MIX-01 PADDLE BLENDER

66 1/24/2019 WSF MISC SC-10 SLIDE GATE VALVE OF KNO3 SCREW FEEDER

67 1/24/2019 WSF MISC SC-20 SLIDE GATE VALVE OF MKP SCREW FEEDER

68 1/24/2019 WSF MISC SC-30 SLIDE GATE VALVE OF UREA SCREW FEEDER

69 1/25/2019 WSF CM CR-101 UREA CRUSHER

70 1/25/2019 WSF CM CR-101 UREA CRUSHER

71 1/28/2019 WSF CM CR-101 UREA CRUSHER

72 1/29/2019 SAL CM TK-02 Micro nutrient tank

73 1/29/2019 SAL CM TK-02 Micro nutrient tank

74 1/29/2019 SAL CM TK-04 SAG HOLDING TANK

75 1/29/2019 SAL CM TK-02 Micro nutrient tank

76 1/30/2019 WSF CM CR-101 UREA CRUSHER

77 1/31/2019 WSF CM H-101 HOPPER BELLOW

78 1/31/2019 SAG CM Sewage pump

79 1/31/2019 WSF CM SL-102 SEAL MACHINE

80 1/31/2019 SAG CM H-02 Finish Product Bucket Elevator

RT -01/01/2019 TO 31/01/2019 ( SAG /WSF )
Issue / Description Job attended
Material leaking Gasket provided and leakage attended.

Material leaking Bellow replaced . And leakage attended.

Material chock on Blade & wall side. cleaning done .

Air pressure was not developing. Air leakage

Bolt provided and leakage attended.
from Filter Plug.

PG Drain hose provided Extra dosing / leaking of liquid stopped to Bladdder Mixer

Wheel loose Wheel loose attended

Pipe connection for unloading from CPH For CPH unloading, reduced flange arrangement done
Drums From scrap yard. and necessary parts are welded by fitter.

Chocking problem Attended and make screw free .

Belt slipping Screw adjustment done .

- As per instruction from Anandbhai, for taking 5 ton stone blockfrom Mech
workshop.
Load test as per requirement - by crane it was positioned near hoist trolley.
- Checked and tested , OK .

Belt slipping oil was applied on IAC compressor's Belt which was given by Anand
sir.

Both Air Compressor problem , Double screw rotary Elgi air compressor
Air Pressure not rise above 4 kg cleaning air filter from compressor
, inspecting oil filter.
- Air suction elbow to motor was inspected.
- Cleaning of valve.
- Oil filter(after dryer) Leakage problem, bolt with high layer tefflon tap was applied.

3rd floor chain block 5 ton capacity trial.

Load test as per requirement - due to dry state of chain and pulley it would not be cleared about any decision.
- next trial will be on tomorrow after greasing and rousing of chain block

Tail side - material jammed, open flange and clean bearing. Given in line.
Reported RAV tobe checked Also found drive side bearing not ok,replacement job tobe taken tomorrow.

Bearing & motor dismantling.

During dismantle we found that oil seal also was not ok. Remove bearing OD from
Reported RAV tobe checked flange.

noise problem Vendor came to solve noise problem coming from belt.

Pulling Handle was not there 2 No. Trolley handle welding

Hoist rope cleaning and greasing Diesel was taken from PA Plant for hoist cleaning purpose.
 Previous day work in progress
Bearing needs to be changed - arranged oil seal having same size from DAP
New Bearing and Oil seal replaced,Trial taken found working smoothly.

Logistic Deptt.requirement Three nos. of Light dome prepared with wall stand and fixed on WSF warehouse.

Two nos. of SEALPACK machine repaired. Two nos. of Temp. Sensors and four nos.of
Both M/C out of order heating Rod procured & replaced , working checked,now both machine working ok.

Overhauling of chain pulley block

Dry state of chain pulley block Oiling & greasing done
Chain greasing.
- 3rd floor above China mixer forward-rev chain greasing
-3rd floor China mixer chain greasing
Chain greasing required -2nd floor micro mixer chain greasing
-2nd floor micro mixer belt attached on pulley

Issue related to bottom Mixer /Blander Hydraulic gate not operating properly
Left side gate stopped working.. ,attended.

Hoist rope cleaning by diesel & greasing was done as per instructed &
Hoist rope cleaning Confirm with GSFC.

Noise making Vibratory system checked & bolts tightened .

Chain Noise found Chain Noise ,checked and Attended.

Inspect both bearing of RAV collecting sillo, both bearing condition are ok..
Inspection & PM Greasing was done to both bearings.

Tools made Scraper for mixer blade cleaning was made .

Tools repaired Chair problem, solved by welding.

Motor mounting bolts tighten.

chain sounds with guard

Hose connection for unloading CPH Tank side 1" pipe was attached on flange for filling tank from CPH drum.

Arranged all Mechanical equipment at their postion as well as barication done in

audit required area

Sealing was not working properly Elec+Mech team replaced damaged parts

wheel it was fixed By welding and tighting fastner

One side belt coming out from conveyor Belt was adjusted at its postion

Filter Filter was cleaned

CPH unloading pipe and flange was arranged and connected to pump for unloading

Screening was not working efficiently Cleanig of screen was done

Urea was jammed in Urea crusher hence it didn't allow to rotate motor.Dechocked ,
Material jammed . cleaned & started.
RAV gate operating Bearing geasing done.

All screw conveyour operation Cleanning / grasing done

Oiling and greasing Bearing greasing was done

Oiling and greasing Bearing greasing was done

Oiling and greasing Bearing greasing was done

Oiling and greasing Both Bucket elevator greasing done

Oiling and greasing Both Bucket elevator greasing done

Bagging conveyour Belt operation Bagging conveyour Belt, all 8 no. of roller geasing done
 as per instruction of GSFC: rotation direction of blender was changed by Electrical
frequently paddle brake down connection pole change

nozzle clogged clogging was cleaned and damaged part was replaced

squeak problem Driven pully side oiling and greasing done

squeak problem & one v belt was damage dismentled for inspection and found shear pin damaged, shear pin was
replaced , belt was replaced

abnormal sound chain guard was ajusted and fixed

cleaning and vissual inspection done

squeak problem & shear pin found broken shear pin was changed

Oiling and greasing oil filling in gera box

Oiling and greasing oil filling in gera box

Oiling and greasing oil filling in gera box

oil filling in gera box and greasig 1. 4 nos pillw block, 2. 4 nos shaft collar, 3. 2
Oiling and greasing nos UCFC Bearing, 4. 4 nos UCFC Bearing

Required pressure not achieving Cleaing and vissul inspection was done

Arrangement for material unloading flange and hose connection done for unloading cph

abnormal sound FROM CHAIN GUARD Bolt tightening and guard position adjustment done
hose connectoion arrangemetn done throught out the length of take and
vissual level indiator needed connection done to nozzle at bottom
TROLLY HANDLE BRAKE DOWN HANDLE WAS REPAIRED AND FIXED

AIR FILTER WAS CLEANED

ABNORMAL NOISE OBSERVED GREASING AND CLEANIGN DONE AND A GUARD WAS PROIVED ON IT

BELT MISALLINGED ALLINGMENT OF BELT

BELT COME OFF FORM DIRVE MOTOR POSITON WAS ADJUSTED

NOISE OBSERBER IN MATING GEAR GUARD WAS OPENED AND VISSUAL INSPECTION DONE

NEED TO PROVIDE ROUITE FOR SLIDE GATE VALVE OPEN AND BOXUP
MATERIAL UNLOAD
NEED TO PROVIDE ROUITE FOR MATERIAL SLIDE GATE VALVE OPEN AND BOXUP
UNLOAD

NEED TO PROVIDE ROUITE FOR MATERIAL

SLIDE GATE VALVE OPEN AND BOXUP
UNLOAD

MATERIAL WAS CHOKED IN CRUSHER DECHOKED BY MECHANICAL TEAM.

CRUSHED MATERIAL SIZE FOUND ABOVE 1 OPEN SIDE COVER AND GAP WAS MEASURED BY FILLER GAUGE.
MM WHICH MUST BE CONSTRAINED. ONE SIDE 1.05 MM OTHER SIDE 0.85 MM

CRUSHED MATERIAL SIZE FOUND ABOVE 1 RUSTOLINE AND WD-40 WAS APPLIED ON STUD FOR NUT ADJUSTMENT SHOWN TO
MM WHICH MUST BE CONSTRAINED. ANAND SIR.

Micro nutrient tank TK-02 drain line Dechoked by mech team.

Slurry found at Micro nutrient tank bottom side, cleaned by
was choked mech team.

Due to slurry, Micro tank TK-02 to SAL

tank TK-05 line was choked Dechoked by mech team.

SAG holding tank T-04 to Solution

holding tankT-06 line was choked, Dechoked by mech team.
Micro Nutrient Tank TK-02 2 heaters Mech Team helped to remove old heaters and new heaters were
did not work, needs to replace both. replaced.

Found :- max 1.25 mm, min 0.70 mm

Urea Crusher(7th floor) Top cover was After adjusting distance:-

removed to inspect roller gap from Max 0.80 mm, min 0.60 mm
each and every side
Dismantle parts are assembled. Working
condition OK but motor gets trip within 1-2 Urea bags charging.

Bellow was jamemd with material. Bellow was loosened and lump was removed.

Motor did not rotate. Problem was temperory solved by mechanical team.

Belt was removed. Problem was solved by mechanical team.

Material was jammed on top and

bottom side of elevator. Dechoked by mech team.
 Status
completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

Under Progress

completed.

completed.

Under Progress

completed.

completed.

completed.

completed.

completed.
completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.
completed.

completed.
 completed.

completed.

under observation

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.

completed.
completed.

completed.
completed.

under observation

completed.

completed.

completed.

completed.

Under Progress

Under Progress

completed.

completed.

completed.
 completed.

Under Progress

completed.

Under Progress

completed.

completed.
 MAINTENANCE REPORT -01/02/2019 TO 28
NO Date Area PM / CM/MISC TAG NO EQUIPMENT/ NAME
1 2/1/2019 SAG PM H-05(A) RAV of Product Silo

2 2/1/2019 SAG PM H-05(B) RAV Silo

3 2/1/2019 SAG CM MIX-01 PADDLE BLENDER

4 2/2/2019 SAG CM TK-08 BENTONITE FEED HOPPER/SILO

5 2/2/2019 WSF MISC TROLLY

6 2/2/2019 SAG CM SC-01 VIBRATOR SCREEN

7 2/4/2019 SAG CM CON- MIX MIX-M/C

8 2/4/2019 COM PM CM-01 IAC COMPRESSOR

9 2/5/2019 SAG/PADHIYAR CM CON- MIX CONCRETE MIX-M/C

10 2/5/2019 WSF PM MIX-020 MIRCONUTRIENT BLENDER

11 2/6/2019 WSF CM H-90 HOLDING HOPPER

12 2/6/2019 SAG CM SC-01 VIBRATOR SCREEN

13 2/6/2019 W/S MISC - -

14 2/7/2019 SAG/PADHIYAR CM CON- MIX CONCRETE MIX-M/C

15 2/7/2019 SAG PM DD-01(B) DUDUSTING FILTER

16 2/7/2019 SAG PM MIX-01 PADDLE BLENDER

17 2/7/2019 SAG CM MIX-01 PADDLE BLENDER

18 2/8/2019 SAG CM MIX-01 PADDLE BLENDER

19 2/9/2019 SAG PM ELGI CM-2 AIR COMPRESSOR

20 2/9/2019 W/S MISC - -

21 2/9/2019 WSF CM H-90 HOLDING HOPPER

22 2/10/2019 SAG CM MIX-01 PADDLE BLENDER

23 2/10/2019 SAG CM PW-01 PACKING MACHINE

24 2/11/2019 SAG MISC - -

25 2/11/2019 WSF CM CR-101 UREA CRUSHER

26 2/12/2019 WSF CM SL-102 SEALING(CONVEYOR SIDE)

27 2/12/2019 WSF MISC - -

28 2/13/2019 WSF CM - MANUAL SEAL MACHINE

29 2/13/2019 SAG PM H-05(A) RAV FOR COLLECTING SILO

30 2/13/2019 WSF PM CR-101 UREA CRUSHER

31 2/14/2019 SAG CM H-05(B) RAV FOR FINISH PRODUCT SILO

32 2/14/2019 SAL CM P-04 SPRAY PUMP SIDE STRAINER

33 2/14/2019 SAL CM P-03 TO CHECK STRAINER CONDITION

34 2/14/2019 SAG CM MX-01 PADDLE BLENDER

35 2/14/2019 WSF CM SL-104 SEALING M/C

36 2/14/2019 SAG PM H-01 feed bentonite buckent elevatior

37 2/14/2019 SAG PM H-02 finsih product buckent elevatior

38 2/14/2019 SAG CM ST-01 Stiching machine

39 2/15/2019 WSF CM SL-103 SEALING M/C

40 2/15/2019 SAG MISC - -

41 2/15/2019 SAG MISC - TROLLY

42 2/15/2019 WSF MISC - STAND

43 2/16/2019 SAG CM H-05(A) RAV

44 2/16/2019 WSF CM - TUGGER

45 2/17/2019 SAG CM PW-01 CONVEYOR BELT

46 2/18/2019 SAG CM P-03 SPRAYING PUMP

47 2/18/2019 SAG PM P-02 CPH LOADING PUMP

48 2/18/2019 SAG PM P-01 CPH UNLOADING PUMP

49 2/18/2019 WSF CM SL-103 SEALING M/C

50 2/19/2019 SAG MOC TK-02 MICRONUTRIENT MIX

51 2/19/2019 SAG CM H-02 PRODUCT BUCKET ELEVETOR

52 2/20/2019 SAG MOC TK-02 MICRONUTRIENT MIX

53 2/20/2019 SAG CM H-02 PRODUCT BUCKET ELEVETOR

54 2/20/2019 WSF CM SL-103 SEALING M/C

55 2/21/2019 SAG PM DD-01(B) DE-DUSTING FILTER

56 2/21/2019 SAG CM H-02 PRODUCT BUCKET ELEVETOR

57 2/21/2019 WSF CM SL-103 SEALING M/C

58 2/21/2019 WSF CM SL-104 SEALING M/C

59 2/21/2019 SAG CM - POWER PACK

60 2/22/2019 WSF CM SL-103 SEALING M/C

61 2/22/2019 WSF CM SL-104 SEALING M/C

62 2/22/2019 SAG PRO-ACTIVE TK-01 CPH STORAGE TANK

63 2/23/2019 SAG PRO-ACTIVE MX-01 PADDLE BLENDER

64 2/23/2019 SAG CM TK-09 finish Product silo

65 2/23/2019 SAG CM H-04 PACKING BELT CONVEYOR

66 2/23/2019 SAG CM P-01 CPH UNLOADING PUMP FLANGE

67 2/24/2019 SAG PM MX-01 PADDLE BLENDER

68 2/24/2019 SAG PM P-03 SOLUTION TRANSFER PUMP

69 2/24/2019 SAG PM P-04 SPRAY PUMP

70 2/24/2019 SAG miSC - -

71 2/24/2019 SAG miSC TK-01 CPH STORAGE TANK

72 2/25/2019 SAG CM P-02 SPRAY PUMP

73 2/25/2019 SAG PM DD-01(B) DE-DUSTING FILTER

74 2/25/2019 WSF PM CRM-102 MAP DELUMPER

75 2/25/2019 WSF MISC - TROLLY

76 2/25/2019 SAG CM H-04 PACKING BELT CONVEYOR

77 2/25/2019 SAG CM P+01 CPH UNLOADING PUMP

78 2/26/2019 WSF CM CR-101 UREA CRUSHER

79 2/26/2019 SAG CM H-01 BENTONITE FEED BUCKET ELEVATOR

80 2/26/2019 WSF CM H-100 4TH FLOOR HOPPER H-100

81 2/27/2019 MISC CM CR-101 UREA CRUSHER

82 2/27/2019 MISC CM COMPRESSOR 2 ELGI COMPRESSOR

83 2/27/2019 MISC CM COMPRESSOR 2 ELGI COMPRESSOR

84 2/27/2019 MISC CM - WEIGHING MACHINE

85 2/27/2019 MISC CM - MANUAL SEAL MACHINE

86 2/27/2019 SAG CM H-05(A) RAV FOR COLLECTON SILO

EPORT -01/02/2019 TO 28/02/2019 ( SAG /WSF )
Issue / Description Job attended Remarks
- Greaseing and cleaning

- Greaseing and cleaning

NOZZLE CLOGGED 4 NOS NOZZLE SHEET REPLACEMEN & 1 NOS NOZZLE INSTALLED

HIGH DUSTING PROBLEM A TEPORARY COVER FRAM WITH TARPOLIN WAS MADE AND INSTALLED

TROLLY HADNLE BREAKDOWN 2 NOS HANDLE WAS REPAIRED AND INSTALLED

SCREEN WAS JAM VIBRATOR COVER OPENED AND CLEANED

V-BELT COME OFF FROM PULLY BELT WAS INSTALLED

CLEANING AIR FILTER, CLEANING OF COMPRESSOR

PULLY AND SHAFT

HIGHLY WEAR AND
TEAR
PULLY MISALLINGMENT POORLY PULLY WAS ALLINGED AND WELDED WITH SHAFT (RECOMMENDED
NOT USE BECAUSE IT
CAN DAMAGE
MOTOR

GReaseing and cleaning

DUSTING PROBLEM DUE MANHOLE MANHOLE WAS CLOSED BY BOLTING

SUCTION PRESSURE
HIGHT DUSTING PROBLEM DUST SUCTION WAS OPEN, CLEANED AND BOXUP FOUND LOW

SIGN BOARD STAND REQUIRED 10NOS STAND FABRICATED

PULLY AND SHAFT

M/C JAMMED NOTHING TO DO NEED TO REPLACED

FILTER CLEANIGN REQUIRED FILTER CLEANIGN DONE

PM JOB GREASING WAS DONE AND

NOZZLE CLOGGED 2 NOS NOZZLE SHEET WAS REPLACED

NOZZLE CLOGGED 3 NOS NOZZLE SHEET WAS REPLACED

OIL FILTER ELEMENT

ERROR MESSAGE OIL FILTER, AIR FILTER CLEANING DONE AND OIL NEED TO
CHANGE

SIGN BOARD STAND REQUIRED 10NOS STAND FABRICATED

MANHOLE NEEDED TO OPEN FOR MANHOLE OPENED

PRODUCT POURIGN

GATE VALVE NOT WORKING IN AUTO MANUALLY OPERATED THAN FIXED

THREAD BOBING HOLDER WERE FIXED BY WELDING

BROKEN
 FOR STAD FACRICATION MATERIAL SHIFTNG FROM SCRAP YARD

ROLLER JAMNED AND MANUALLY ROTATION DONE FOR CLEANING

BELT SLIPPING ADJUSTMENT OF CHECK NUT

FOR STAND 6 NO.OF STANDS WERE MADE AND PAINTED

SPRING WAS BROKEN SPRING WAS REPLACED

_ GREASING WAS DONE ON BOTH SIDED BEARING

_ BOTH OPPOSITE SIDE PULLEY AND BEARING GREASING

OIL LEAKAGE FOUND FROM GEARBOX PROBLEM WAS SOLVED

OIL SEAL SIDE
DAMAGED STRAINER WAS CARRIED OUT AND NEW STRAINER WAS
SPRAY PUMP TOOK TIME TO SUCK LIQ REPLACED ON 2-00PM PLASTIC BAG STRIPS AND MATERIAL FOUND NEAR
STRAINER SIDE

STRAINER WAS FOUND DAMAGED m

NOZZLE CLOGGED 4 NOS NOZZLE SHEET REPLACEMEN

BELT SLIPPING Allingment done

_ GREASING WAS DONE

_ GREASING WAS DONE

pullly was jammed oiling done/manually rotaiton done

BELT SLIPPING Allingment done

- MATERIAL SHIFTING FROM SCRAP YARD

WHEEL DAMAGED TWO NOS TROLLY WHEEL REPLACED

FOR SIGH BORAD 5 NOS STAND PAINTING

NOISE FOUND FROM BERAING GREASING DONE

Troubleshooting BOTH TUGGER WAS INSPECTED FOR REPAIRE REQUIREMENTS

STOPPED ROTAING CLEANING NEAR ROLLERS AND GREASING DONE

NEW MESH PROVIDE

IN STRIANER BUT
HIGH PRESSURE DEVELOPING & CLEANING OF ALL NOZZLES/STRAINER NEED TO RPLACE
VIBRATION WITH MESH MOC
SS316

- STRAINER WAS CARRIED OUT TO CHECK ITS CONDITION

- STRAINER WAS CARRIED OUT TO CHECK ITS CONDITION

BELT SLIPPING ADJUSTMENT DONE

AGITATOR LENGTH NEEDED TO AGITATOR WAS REMOVE FROM TANK AND A C-TYPE FREM WAS WELDED
INCREASE FOR EFFECTIVE MIXING
ELEVATOR WAS JAMMED DUE TO
BY OPENING BOTTOM GATE MATERIAL REMOVED
MATERIAL

LINE MODIFICATION 1/2 INCH LINE MODIFICATION DONE FOR DRAINING PURPOSE .

ELEVATOR WAS JAMMED DUE TO BY OPENING BOTTOM GATE MATERIAL REMOVED AS WELL AS TOP SIDE
MATERIAL JAMMED MATERIAL WAS DECHOKED.

BELT SLIPPING ADJUSTMENT DONE

 FILTER CLEANING REQUIRED FILTER CLEANING DONE

ELEVATOR TOP SIDE MATERIAL TOP SIDE PLATE WAS ADJUSTED FOR PROPER MATERIAL FEEDING IN PIPE
FEEDING RESTRICTION

BELT FREQUENTLY SLIPPING ADJUSTMENT DONE

BELT SLIPPING ADJUSTMENT DONE

OIL NEEDS TO BE
CHANGED IF
BOTTOM GATE CLOSING PROBLEM PRESSURE RELIEF VALVE BLOCK WAS OPENED AND PARTS ARE CLEANED. FREQUENTLY PROBLEM
ARISES IN FUTURE

BELT FREQUENTLY SLIPPING 1 NO. OF BELT REPLACED

BELT DAMAGE 2 NO. BELTS WERE REPLACED

LEVEL INDICATOR PIPE SUPPORT WAS ANGLE PIPE FOR PIPE SUPPORT WAS WELDED AND RESTED NEAR TANK
NEEDED

R&D OF NOZZLE SHEETS

8 no. Of nozzle sheets were made(without hole) and 5 no.
sheets were given to Arpit Sir
Net problem - lumps pass from NET WAS TIED BY STEEL WIRE.
one side
BELT SLIPPING ADJUSTMENT DONE

REQUIREMENT OF CPH UNLOADING CPH unloading side Drum suction arrangement was done By
FROM 225 LTR DRUM Replacing Flange.

during inspection 2
SPRAY PUMP PRESSURE RAISES UPTO No. of nozzles found
NOZZLE SHEETS WERE CLEANED AND REPLACED
2.5 kg/cm2(REQ 1-1.5 kg/cm2) working(out of 5 no.
nozzles)

during inspection
filter found torn out
STRAINER WAS CARRIED OUT TO CHECK ITS CONDITION, MESH SCREEN
- as well as material
WAS REPLACED. clogging inside
screen

during inspection
STRAINER WAS CARRIED OUT TO CHECK ITS CONDITION, MESH SCREEN
- filter found torn out
WAS REPLACED. and damaged.

-
old filter screen was immersed in CPH to check compatibility of next day screen
found damaged and
Filter screen easily torn.

LEVEL INDICATOR PIPE WAS TIED WITH ANGLE PLATE AS WELL AS ANGLE
- PLATE WAS COLOURED.

SUCTION HDPE PIPE JOINT GOT OUT BUTT FUSION WAS REQUIRED TO JOIN WHICH WAS DONE IN PA PLANT

FILTER CLEANING REQUIRED FILTER CLEANING DONE

_ GREASING WAS DONE.

TROLLY HADNLE BREAKDOWN 2 NOS HANDLE WAS REPAIRED AND INSTALLED

BELT SLIPPING ADJUSTMENT DONE

CPH TANK WAS EMPTY. CPH UNLOADING PUMP SIDED FLANGE WAS NEED
FLANGE CHANGE NEEDED TO BE CHANGED FOR FILLING CPH FROM CPH DRUM.

BUSH NEED TO CHANGE PULLEY AND OTHER PARTS WERE DISMANTLED AND BUSH WAS ABNORMAL SOUND
(ABNORMAL SOUND) CHANGED. STILL PRESENT.

SHAFT WAS SHIFTED FROM TOP SIDE, PROPER POSITION AND

ABNORMAL SOUND MAINTENANCE WAS DONE BY MECHANICAL TEAM.
MATERIAL CHOKED IN HOPPER DECHOKE MATERIAL BY OPENING BELLOW.

PROBLEM SOLVED WHEN

AS PER INSTRUCTION FROM P.D MISTRY SIR, ROLLER GAP WAS SLIGHTY GAP ABOVE 1 MM BUT
CRUSH MATERIAL
INCREASED TO TRY TO REDUCE ABNORMAL SOUND FOUND BIGGER IN SIZE
THAN PREVIOUS.

ABNORMAL SOUND

ROLLER GAP WAS SET AS PER PREVIOUS ONE, SUGGESTED FROM P.D. ABNORMAL SOUND
MISTRY SIR AS GRANUAL SIZE WAS ALSO IMPORTANT. STILL PRESENT.

OIL CHANGING REQUIRED AIRLUBE OIL WAS FILLED IN OIL TANK

OIL FILTER CHANGING REQUIRED OIL FILTER WAS REPLACED

BASE SUPPORE WAS BROKEN BASE WAS WELDED.

SPRING WAS BROKEN SPRING WAS REPLACED

ABNORMAL SOUND GREASING WAS DONE ON BOTH SIDED BEARING

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