CSP PLANT ANDHRA PRADESH (55MW)

PIPING CLASS DATASHEETS

CODE: 16861-DS-IDO-601 DATE: 16/01/2012

REVISION: 0 PAGES: 6

PROJECT NUMBER: 16861

PROJECT TITLE: CSP PLANT ANDHRA PRADESH (55MW)

CUSTOMER: MEIL

PREPARED BY: CHECKED BY: APPROVED BY:

Name: JSA Name: AMS Name: SME
Signature: Signature: Signature:

Date: Date: Date:

18-Jan-2012 18-Jan-2012 18-Jan-2012

 PREP. BY JSA
CHKD. BY AMS
APPROVED SME
DATE 18-Jan-2012
CSP PLANT ANDHRA PRADESH (55MW) REVISION 0
Project Number: 16861 Client: MEIL Green Power Limited
Project Title: CSP PLANT ANDHRA PRADESH (55MW) Document Code: 16861-DS-IDO-601
Installation Viranapalle Village (Andhra Pradesh)

INDEX

PIPING CLASS
SYSTEM PD TD APPLICATION
CLASS (barg) (ºC) MAT. CLASS

BS1 125 350 CS 1500 Steam generator blow down to blow off tank/sample panel
BB BOILER BLOWDOWN CW1 3,5 110 CS 150 Blow off from blow off flash tank
TG2 21 222 CS 300 Blowdown tank drains/vents
BS1 125 350 CS 1500 Boiler Saturated Steam/ drains
BS2 125 400 CS 1500 Boiler Superheated Steam
BS BOILER STEAM TG1 21,5 400 CS 300 LP steam
TG2 21,5 222 CS 300 Low pressure steam extraction
TG3 34 400 CS 600 HP pressure steam vents
CC CLOSED COOLING WATER CW1 8 65 CS 150 Closed Cooling water
CI1 8,9 45 PP PN10 Colling tower Chemical solutions
FW1 125 310 CS 1500 Phosphate dosage to Steam Generator
CI CHEMICAL INJECTION
TS1 12 200 SS 300 Feed water dosing
TS1 21 50 SS 300 Condensate dosing
CN1 21 200 CS 300 Condensate discharge
CN2 45 225 CS 600 HP heater to control valves
CN CONDENSATE
CW1 5,5 120 CS 150 Condensate suction
TG1 21 198 CS 300 HP heater to control valves
CV CONDENSER VACUUM CW1 3,5 51,5 CS 150 Separator Tank of Vacuum Pump
CW1 6 50 CS 150 Condenser cooling water-overground
CW COOLING WATER
CW2 6 50 FRP 150 Condenser cooling water-underground
DW DEMINERALISED WATER TS1 9 50 SS 150 Demineralized water
CW1 8 50 CS 150 Fire water
FP FIRE PROTECTION
UG1 8 50 PE PN16 Underground Fire water
CN1 21 200 CS 300 Feed water pump suction/recirculation.
CN2 45 225 CS 600 HP heater pipes
FW FEED WATER FW1 160 340 CS 1500 Feed water pump discharge. HP preheater pipes (Note 1)
TG1 14 400 CS 300 FW Preheaters safety valves outlet
TG3 35 400 CS 600 FW Preheaters safety valves inlet
GN GAS NITROGEN HO2 16 55 CS 300 Nitrogen
HO1 34 400 CS 300 Heat Transfer Fluid- Pump discharge
HO HEAT TRANSFER OIL
HO2 14 400 CS 300 Heat Transfer Fluid- Pump suction
IA INSTRUMENT AIR TS1 10 50 SS 150 Compressed Air, Instrument Air
MS1 TBD TBD SS TBD Hot Molten Salts
MS MOLTEN SALTS
MS1 TBD TBD SS TBD Cold Molten Salts
RW RAW WATER CW1 3,5 50 CS 150 Raw water, filtered water
BS2 125 400 CS 1500 HP turbine steam inlet
TG1 25 400 CS 300 Cold reheat, steam to HP heater 1, steam to Deaerator
TG TURBINE GENERATOR
TG2 8 240 CS 300 LP Extractions
TG3 49 320 CS 600 Steam to HP heater 2
CW1 19,5 50 CS 150 Waste water to evaporation basin
WW WASTE WATER CI1 3,5 50 PP PN10 Waste waterfrom demineralization station skid
UG2 10 50 PE PN10 Underground waste water

CLASS MAT REVISION PAGE DATE NOTES

BS1 CS -- -- -- Piping Class Sheet by Others
BS2 CS -- -- -- Piping Class Sheet by Others
CI1 PP -- -- -- Piping Class Sheet by Others (Note 2)
CN1 CS -- -- -- Piping Class Sheet by Others
CN2 CS -- -- -- Piping Class Sheet by Others
CW1 CS -- -- -- Piping Class Sheet by Others
Piping Class Sheet by Others.
CW2 FRP -- -- --
Flange dimensions according to ANSI B16.5 / B16.47 Serie A 150# FF
FW1 CS -- -- -- Piping Class Sheet by Others
HO1 CS 0 3 17-Jan-2011
HO2 CS 0 5 17-Jan-2011
MS1 CS On Hold On Hold -- Molten salt system hold by Purchaser until further notice.
TG1 CS -- -- -- Piping Class Sheet by Others
TG2 CS -- -- -- Piping Class Sheet by Others
TG3 CS -- -- -- Piping Class Sheet by Others
TS1 SS -- -- -- Piping Class Sheet by Others
UG1 PE -- -- -- Piping Class Sheet by Others
UG2 PE -- -- -- Piping Class Sheet by Others

NOTES
1 As an exception to Design Criteria 16861-DC-IDOM-501, design pressure has been defined as 1.2 times the feedwater pump shut-off pressure,
instead of 1.3. That is, 133.6 x 1.2 = 161 bara. That is justified by the existence of a mechanical safety device (low flow valve FW-0223/0233/0243).
Heat exchangers remain sized for 175 bara for safety considerations.
2 As per Engineering Team recommendation, other plastic materials different than PP may be used for chemical dosing and water services (CI, WW).

Page 2 of 6
 PREP. BY JSA
CHKD. BY AMS
APPROVED SME
DATE 18-Jan-2012
PIPING CLASS SHEET: HO1 ISSUE 0
Project Number: 16861 Client: MEIL Green Power Limited
Project Title: CSP PLANT ANDHRA PRADESH (55MW) Document Code: 16861-DS-IDO-601
Installation Location: Viranapalle Village (Andhra Pradesh)

BASIC DATA
NOMINAL RATING 300
DESIGN CODE ASME B31.1 55,0
50,0
TEMPERATURE RANGE 20 to 400ºC
45,0
BASIC PIPING MATERIAL CARBON STEEL ASTM A-106-Gr.B 40,0
BASIC GASKET MATERIAL 304 SS Spiral Wound Gasket with external centering ring. ASME B16.20 35,0
CORROSION ALLOWANCE 1/16" - 1,6mm 30,0
25,0
VALVES TRIM
TYPE OF FLANGES SOCKET, WELD NECK ASME B16.5 320,0 370,0 420,0

FINISH TYPE OF FLANGE CONTACT RAISED FACE-RF

PRESSURE-TEMPERATURE LIMITS Design Point: 34 barg 400 °C

barg 49,8 49,8 45,5 37,6 31,5 38,9 36,9 36,9 34,6 28,3
MAXIMUM DESIGN PRESSURE
psig 722,8 722,8 659,5 545,8 456,6 564,2 535,2 535,2 501,2 409,9
ºC -29~300 343,4 371,11 400 427 -29~300 343,4 371,11 400 427
AT TEMPERATURE ºF -20~572 650 700 752 800 -20~572 650 700 752 800
PIPE FLANGES
Wall Thickness Tolerance: 12,5% Corrosion allowance: 1,6 mm
Longitudinal Weld Efficiency: n/a

PIPE DIMENSION
SEAMLESS:
NOMINAL DIAMETER inch 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10
OUTER DIAMETER mm 21,3 26,7 33,4 42,2 48,3 60,3 73 88,9 114,3 141,3 168,3 219,1 273
SCHEDULE SCH 80 STD

NOMINAL DIAMETER inch 12 14 16 18 20 24

OUTER DIAMETER mm 323,8 355,6 406,4 457,2 508 609,6
SCHEDULE SCH STD 40

WELDED NONE
NOMINAL DIAMETER inch
OUTER DIAMETER mm
SCHEDULE SCH

OPERATING FLUIDS
DESIGN PRESSURE DESIGN
MARK NAME
(bara) TEMPERATURE (ºC)
HO Heat Transfer Oil 35 400

HO-1

CONSTRUCTION
Size-Range Specifications
1/2" - 2 " Socket weld, raised face (RF) flanges
21/2" - 24" Butt weld, raised face (RF) flanges
14"-24" Short radius fittings are not permitted

Page 3 of 6
 PREP. BY JSA
CHKD. BY AMS
APPROVED SME
DATE 18-Jan-2012
PIPING CLASS SHEET: HO1 ISSUE 0
Project Number: 16861 Client: MEIL Green Power Limited
Project Title: CSP PLANT ANDHRA PRADESH (55MW) Document Code: 16861-DS-IDO-601
Installation Location: Viranapalle Village (Andhra Pradesh)
COMPONENTS SPECIFICATION
Range NPS
Element name from to Ends Standards / Dimensions Material Note
incl incl
Pipes
Pipes seamless 1/2" 2" PE ASME B36.10 ASTM A-106-Gr.B
Pipes seamless 21/2" 24" BE ASME B36.10 ASTM A-106-Gr.B
Fittings
Long radius elbows 1/2" 2" SW ANSI B16.11 A-105 Class 3000
Long radius elbows 2 1/2" 24" BW ANSI B16.9 ASTM A-234-Gr.WPB seamless
Tees 1/2" 2" SW ANSI B16.11 A-105 Class 3000
Tees 2 1/2" 24" BW ANSI B16.9 ASTM A-234-Gr.WPB seamless
Reducers 1/2" 2" SW ANSI B16.11 A-105 Class 3000
Reducers 2 1/2" 24" BW ANSI B16.9 ASTM A-234-Gr.WPB
Caps 1/2" 2" SW ANSI B16.11 A-105 Class 3000
Caps 2 1/2" 24" BW ANSI B16.9 ASTM A-234-Gr.WPB
Pipe nipples
Branch 1/2" 2" SW ANSI B16.11 ASTM A-105 Class 3000
Swage 1/2" 2" SW ANSI B16.11 ASTM A-105 Class 3000
Flanges, Gaskets and bolting
Flange, 300 Lb 1/2" 2" SW/RF ASME B16.5 A-105
Flange, 300 Lb 2 1/2" 24" WN/RF ASME B16.5 A-105
Blind Flange, 300 Lb 3/4" 24" RF ASME B16.5 A-105
Spiral Wound Gaskets RF ASME B16.20 304 SS
Stud bolts ANSI B18.2.1 A-193 Gr.B7 Blue steel
Hex Nuts ANSI B18.2.2 A-194 Gr.2H Blue steel
Valves
Globe valve, 800 Lb 1/2" 2" SW handwheel
Globe valve, 300 Lb 2 1/2" 6" BW handwheel
Globe valve, 300 Lb 8" 12" BW gear operated
Gate valve, 300 Lb 14" 24" BW gear operated
Check valve, piston type, 800 Lb 1/2" 2" SW
Swing check valve, 800 Lb 1/2" 2" SW
Swing check valve, 300 Lb 2 1/2" 24" BW
Supports
Pipe supports 1/2" 24" manufacturer's carbon steel
Instrumentation connections
Temperature Sockolet 1"
Pressure 1" Sockolet + Nipple PBE + Valve + Swage (1" x 1 1/2") + 1 1/2" Flange

FURNISH THE BRANCH CONSTRUCTION, Legend and chart

DETAIL VALVE
24" A T > 150°C or Rating ≥ 600# T ≤ 150°C and Rating < 600#
DATA SHEETS20" A A Equal Tee Equal Tee
18" A B Reducing Tee Reducing Tee
16" A C Welded-on Fitting (Sockolet) Welded-on Fitting (Sockolet)
14" A D Welded-on Fitting (Weldolet) Welded-on Fitting (Weldolet)
12" A E Reducing Tee Unreinforced fabricated Tee (Stub-in)
10"
F E A F Equal Tee + Reducer Unreinforced fabricated Tee (Stub-in)
BRANCH SIZE

8" F A G Weldolet Weldolet

6" G A
5" A
4" B A
3" D B A
2 1/2" B A
2" A
1 1/2" A
1 1/4" A
1"
C A
3/4"
B A
1/2" A
24" 20" 18" 16" 14" 12" 10" 8" 6" 5" 4" 3" 2 1/2" 2" 1 1/2" 1 1/4" 1" 3/4" 1/2"
HEADER SIZE

Notes a) All butt-welded component thicknesses shall match pipe thickness

b) Pipìng components in this class are preliminary selected based on the design conditions listed above. These components should be
investigated for their suitability in piping system where the design conditions exceed the limits of this line class
c) Pressure and temperature rating may be limited by certain components permitted by this preliminary specification. Refer to manufacturer's
recommended pressure-temperature restrictions
d) Provide flat face flanges adjacent to flat face equipment nozzles
e) Precaution when choosing reducers: Fitting schedule shall be selected considering the highest pipe thickness from both sides.

Page 4 of 6
 PREP. BY JSA
CHKD. BY AMS
APPROVED SME
DATE 18-Jan-2012
PIPING CLASS SHEET: HO2 ISSUE 0
Project Number: 16861 Client: MEIL Green Power Limited
Project Title: CSP PLANT ANDHRA PRADESH (55MW) Document Code: 16861-DS-IDO-601
Installation Location: Viranapalle Village (Andhra Pradesh)

BASIC DATA
NOMINAL RATING 300
DESIGN CODE ASME B31.1 27,0
25,0
TEMPERATURE RANGE 20 to 400ºC
23,0
BASIC PIPING MATERIAL CARBON STEEL ASTM A-106-Gr.B 21,0
BASIC GASKET MATERIAL 304 SS Spiral Wound Gasket with external centering ring. ASME B16.20 19,0
CORROSION ALLOWANCE 1/16" - 1,6mm 17,0
15,0
VALVES TRIM
TYPE OF FLANGES SOCKET, WELD NECK ASME B16.5 90,0 190,0 290,0 390,0

FINISH TYPE OF FLANGE CONTACT RAISED FACE-RF

PRESSURE-TEMPERATURE LIMITS Design Point: 14 barg 400 °C

barg 26,3 26,3 26,3 26,3 26,3 26,3 26,3 24,0 20,0 19,8 16,6
MAXIMUM DESIGN PRESSURE
psig 381,4 381,4 381,4 381,4 381,4 381,4 381,4 347,5 289,9 287,6 240,9
ºC -29~50 100,0 150,0 200,0 250,0 300,0 343,4 350,0 399 400 427
AT TEMPERATURE
ºF -20~100 200 300 400 500 600 650 700 750 752 800
Wall Thickness Tolerance: 12,5% Corrosion allowance: 1,6 mm
Longitudinal Weld Efficiency: n/a

PIPE DIMENSION
SEAMLESS:
NOMINAL DIAMETER inch 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10
OUTER DIAMETER mm 21,3 26,7 33,4 42,2 48,3 60,3 73 88,9 114,3 141,3 168,3 219,1 273
SCHEDULE SCH 80 STD

NOMINAL DIAMETER inch 12 14 16 18 20 24

OUTER DIAMETER mm 323,8 355,6 406,4 457,2 508 609,6
SCHEDULE SCH STD

WELDED NONE
NOMINAL DIAMETER inch
OUTER DIAMETER mm
SCHEDULE SCH

OPERATING FLUIDS
DESIGN PRESSURE DESIGN
MARK NAME
(bara) TEMPERATURE (ºC)
GN Nitrogen 17 55
HO Heat Transfer Oil 15 400

DESIGN PRESSURE TO BE CORRECTED AS

HO-2 16BARg AS THE NITROGEN SYSTEM DESIGN
PRESSURE IS 17BARa
CONSTRUCTION
Size-Range Specifications
1/2" -2" Socket weld, raised face (RF) flanges
21/2" - 24" Butt weld, raised face (RF) flanges
14"-24" Short radius fittings are not permitted

Page 5 of 6
 PREP. BY JSA
CHKD. BY AMS
APPROVED SME
DATE 18-Jan-2012
PIPING CLASS SHEET: HO2 ISSUE 0
Project Number: 16861 Client: MEIL Green Power Limited
Project Title: CSP PLANT ANDHRA PRADESH (55MW) Document Code: 16861-DS-IDO-601
Installation Location: Viranapalle Village (Andhra Pradesh)
COMPONENTS SPECIFICATION
Range NPS
Element name from to Ends Standards / Dimensions Material Note
incl incl
Pipes
Pipes seamless 1/2" 2" PE ASME B36.10 ASTM A-106-Gr.B
Pipes seamless 2 1/2" 24" BE ASME B36.10 ASTM A-106-Gr.B
Fittings
Long radius elbows 1/2" 2" SW ANSI B16.11 A-105 Class 3000
Long radius elbows 2 1/2" 24" BW ANSI B16.9 ASTM A-234-Gr.WPB seamless
Tees 1/2" 2" SW ANSI B16.11 A-105 Class 3000
Tees 2 1/2" 24" BW ANSI B16.9 ASTM A-234-Gr.WPB seamless
Reducers 1/2" 2" SW ANSI B16.11 A-105 Class 3000
Reducers 2 1/2" 24" BW ANSI B16.9 ASTM A-234-Gr.WPB
Caps 1/2" 2" SW ANSI B16.11 A-105 Class 3000
Caps 21/2" 24" BW ANSI B16.9 ASTM A-234-Gr.WPB
Pipe nipples
Branch 1/2" 2" SW ANSI B16.11 ASTM A-105 Class 3000
Swage 1/2" 2" SW ANSI B16.11 ASTM A-105 Class 3000
Flanges, Gaskets and bolting
Flange, 300 Lb 1/2" 2" SW/RF ASME B16.5 A-105
Flange, 300 Lb 2 1/2" 24" WN/RF ASME B16.5 A-105
Blind Flange, 300 Lb 3/4" 24" RF ASME B16.5 A-105
Spiral Wound Gaskets RF ASME B16.20 304 SS
Stud bolts ANSI B18.2.1 A-193 Gr.B7 Blue steel
Hex Nuts ANSI B18.2.2 A-194 Gr.2H Blue steel
Valves
Globe valve, 800 Lb 1/2" 2" SW handwheel
Globe valve, 300 Lb 2 1/2" 6" BW handwheel
Globe valve, 300 Lb 8" 12" BW gear operated
Gate valve, 300 Lb (Nitrogen used only) 2 1/2" 6" BW handwheel
Gate valve, 300 Lb 14" 24" BW gear operated
Ball valve, 300 Lb (Nitrogen used only) 1/2" 2" SW handwheel
Check valve, piston type, 800 Lb 1/2" 2" SW
Swing check valve, 800 Lb 1/2" 2" SW
SwingTHE
FURNISH check valve, 300 Lb 21/2" 24" BW
DETAILSupports
VALVE
Pipe supports 1/2" 24" manufacturer's carbon steel
DATA SHEETS
Instrumentation connections
Temperature Sockolet 1"
Pressure 1" Sockolet + Nipple PBE + Valve+Swage (1" x 1 1/2") + 1 1/2" Flange

BRANCH CONSTRUCTION, Legend and chart

24" A T > 150°C or Rating ≥ 600# T ≤ 150°C and Rating < 600#

20" A A Equal Tee Equal Tee
18" A B Reducing Tee Reducing Tee
16" A C Welded-on Fitting (Sockolet) Welded-on Fitting (Sockolet)
14" A D Welded-on Fitting (Weldolet) Welded-on Fitting (Weldolet)
12" A E Reducing Tee Unreinforced fabricated Tee (Stub-in)
10"
F E A F Equal Tee + Reducer Unreinforced fabricated Tee (Stub-in)
BRANCH SIZE

8" F A G Weldolet Weldolet

6" G A
5" A
4" B A
3" D B A
2 1/2" B A
2" A
1 1/2" A
1 1/4" A
1"
C A
3/4"
B A
1/2" A
24" 20" 18" 16" 14" 12" 10" 8" 6" 5" 4" 3" 2 1/2" 2" 1 1/2" 1 1/4" 1" 3/4" 1/2"
HEADER SIZE

Notes a) All butt-welded component thicknesses shall match pipe thickness

b) Pipìng components in this class are preliminary selected based on the design conditions listed above. These components should be
investigated for their suitability in piping system where the design conditions exceed the limits of this line class
c) Pressure and temperature rating may be limited by certain components permitted by this preliminary specification. Refer to manufacturer's
recommended pressure-temperature restrictions
d) Provide flat face flanges adjacent to flat face equipment nozzles
e) Precaution when choosing reducers: Fitting schedule shall be selected considering the highest pipe thickness from both sides.

Page 6 of 6