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JCB INDIA LTD.

eV01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAU L KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V1-21-1 ENGINE, COMPLETE, 320/45001
9800/2962P
ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGECODE QTY.

1. 320/45001 Engine complete 9bhp-12v 1

turbo W300 TIC

2
 ~

JeB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
eV04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V4-1-1 SEAL KIT, ROCKER COVER
9800/2962P
ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/09200 Kit-Seal rocker cover 1

2 320/07504 Seal Fuel injector 4
3 320/07580 Seal rocker cover 1
4 320/06587 Cap fuel injector 4
5 320/06588 Cap fuel pipe 8
6 320/07034 o Ring 4
7 320/04092 o Ring Oil filler cap 1

0-- 7
.

4
 ~
JCB INDIA LTD. V4-4-1 SEAL KIT, OIL PAN
9800/2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/09219 Kit-oil pan 1

HEALTH & SAFETY WARNING
2 320/04050 o Ring 2

r
2
c

735351

5
 ~
JCB INDIA LTD. V4-5-1 GASKET SET, TOP OVERHAUL
9800/2962P
ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE aTY.

1 320/09280 Kit-top gasket turbo engine 1

2 320/09200 Kit-seal rocker cover 1
3 320/07504 Seal fuel injector 1
4 320/07580 Seal rocker cover 1
5 320/06587 Cap fuel injector 1
6 320/06588 Cap fuel pipe 1

16
7 320/07034 o Ring 1
8 320/04092 o Ring oil filler cap 1
9 320/04113 Gasket oil cooler cover 1
4/~ 10 320/05512 Gasket intake heater 1
11~
11 320/06053 Gasket single tc to manifold 1
12 320/06035 Gasket heatshield 1
13 320/05550 Gasket inlet manifold 1
14 320/04543 SealC 1
15 320/03533 Seal valve stem 16
16 320/02608 Gasket cylinder head 1
17 320/06530 Washer fuel injector 4
18 320/06524 Seal injector 4
19 823/00372 Washer 4
20 320/00851 o Ring 1
21 320/06012 Washer sealing 1
22 320/04040 o Ring 2
23 320/04501 Gasket water inlet pipe 1
24 320/04179 o Ring 2
25 320/04057 Seal bonded 1

6
 ~
JCB INDIA LTD. V4-5-1 GASKET SET, TOP OVERHAUL
9800/2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

26 320104521 Seal bonded 2
27 320/04551 Washer bonded seal 1
28 320107051 o Ring 1
29 320100852 Gasket drain pipe to turbo 1

12

7
 ~
JCB INDIA LTD. V4-6-1
i

qASKET SET, BOTTOM OVERHAUL

9800/2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/09281 Kit-bottom gasket turbo engine 1

~----------
8
2 320/04510 Gasket water pump 1

5) , ~ 9 3
4
320/03119
320/03029
Seal front oil
Seal rear oil
1
1
10

d 5

6
7
320/09219

320/04050
320/00831
Kit-oil pan
HEALTH & SAFETY WARNING
o Ring
Sealant 518, See Note 1
1

2
0
8 320/04208 Gasket blk to o/drain pipe 1
9' 320/05140· o Ring 1
10 320/06519 Seal injection pump to timing case 1
11 320/08007 o Ring 1

e
3

6~
c /' 12 320/08009 o Ring 1

d"CY'
cy:'~
~ 7

735381

8
 ~
JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 . OVERHAUL KITS V28 LIFTING BRACKETS
eV06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 . OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS. & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V6-1-1 FUEL FILTER
9800!2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/07155 Filter Fuel - 5 Micron SELF 1
COLOUR CAN
2 320/04114 Retainer fuel filter 1

~
3 2102/0407 Pin tension 1
4 1317/3305Z Bolt flange head M8 x 20 Ig 1

~ i1f
2

10
 ~
JCB INDIA LTD. V6-2-1 OIL FILTER
9800/2 p

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/04133 Filter Engine Oil 1

734830

11
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
.V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V8-1-1 CRANKSHAFT PULLEY
9800!2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/03143 Pulley crankshaft 1

2 320/03069 Bolt torx head flange M12x65x 3
12.9

735371

14
 ~
JCB INDIAiLTD. V8-2-1 AUTO-TENSIONER, DRIVE BELT
9800!2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320108584 Adjuster auto-tension 1

2 1319/0308Z Screw star drive M8 x 30 3

15
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
.V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTJON PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
9800/2962P

JCB INDIA LTD. V9-1-3 STARTER MOTOR, 12.VOLT ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/09032 Motor starter 12v with earth stud 1

,
2 714/40302 Switch starter solenoid 12 Volt 1

~(]~'/
f~
I
3 714/40303 Kit-sundry parts 1

.. 4 714/40305 Brush holder assembly 12volt 1

Q'
:?/~.k~~
'\ , '" -"<;~/Q::l
"'/
(
5
6
714/40306
1319/0408Z
Kit-brush 12 Volt
Screw star drive M10 x 30
1
3
'.i. '/'7'.
"I.J....)

h";, -, /~/(;:~?r I,~;'V;~l

,~\J-' tci
c,~! ,~~?
'N"

-r:i'i{':T~K'0, "\~C">jY
-,\,:(\k,,-,::,L)~' \ .-J\ \ '.,( Id
.
~~,,,, _._.' . . _.....
~~ 7 \
r F

"<~'i}j(]
-, ",,,».7
k\ ;1m
1~-'4;:-' \,,'
"
,~,-::;'i"'l\ \\\

"'~~~~~(~
,,~, 11'/ ",·,,,;;,f,'
'~;:~~;:.>.",-" "\~~I
I

3) •
r0.
'<: /'
,,~?~,",-,<:~,
--; \
<,.!o) !l~
,"f,IJ..
!! .
: o@O , ti''*
N ~L~~ 734470

18
 ~

JCB INDlfA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
eV10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKERASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V10-1-1 ALTERNATOR, '12VOLT - 95AMP
9800/2962P

ISSUE- 6
JCB INDI~ LTD.

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/08560 Alternator 12V-95AMP 1
2 714/40310 Kit-through bolt 1
3 714/40312 Pulley alternator 1
4 714/40311 Kit-nut & spacer 1

5 714/40313 Regulator & brush box assembly 1

.>
6 714/40314 Kit-brush 1
7 1319/3422Z Bolt star drive M10 x 120 1
8 1319/0408Z Screw star drive M10 x 30 1

734460

20
 ~

JCB INmA
I
LTD.

V01 ENGINE ASSEMBLY V23 . TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
eV11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V11-1-1 SWITCHES & SENDERS, 12VOLT
982010110P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/04046 Switch oil pressure 1
2 320/04057 Seal bonded 1
flfl-3

·t'
3 320/04554 Switch cold start advance 1

~
~
-4 4 320/04521 Seal bonded 1
5 320/04545 Superseded Switch temperature sender 1
5 320/04558 Switch sender coolant temperature 1

~
BLACK M12 x 1.25
7 8 5A 320/04588 Switch sender coolant BLUE 1
temperature M12 x 1.5
g/ . See Note 1
6 320/04521 Seal bonded 1
7 716/30255 Solenoid fuel pump - ESOS cold 2
start advance
8 17/105202 Seal Ring 1

Note 1: This switch is Only used when a replacement Cylinder Head has been fitted. See section
V27.

,~
735620

22
 ~
JCB INDIA FD. V11-1-2 SWITCHES & SENDERS, 12VOLT
9800/2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/04046 Switch oil pressure 1

EL, J1a-3 2 320/04057 Seal bonded 1

~ 3 320/04554 Switch cold start advance 1

Ii.

6'~ ~
_4
4 320/04521 Seal bonded 1
~ 5 320/04588 Switch sender coolant BLUE 1
temperature M12 x 1.5

't· 6
7

8
320/04521
716/30255

17/105202
Seal bonded
Solenoid fuel pump - ESOS cold
start advance
Seal Ring
1
2

r~
735620

23
 ~

JCB INDIA lTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
eV12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V12·1·1 FUEL PIPEWORK,i HIGH PRESSURE, TC
9800/2962P

JCB INDIA LTD. ISSUE· 6

ITEM PART NO. CHANGENO. DESCRIPTION USAGE CODE OTY.

1 320/06551 Pipe fuel assembly No.1 & 2 1

,----...,---------,--{( 3 injectors
2 320/06511 Clip f.i.p. 2 way 2
3 320/06554 Pipefuel Assembly No.3 & 4 1
injectors
4 320/06511 Clip f.i.p. 2 way 2

!
i

i
i

734780

7)

26
 ~
JCB IND'IA LTD. V12·3·3 FUEL PIPEWORK, LOW PRESSURE
9800/2962P

ISSUE· 6

IrEM PARr NO. CHANGE NO. DESCRIPrlON USAGECODE cry.

320107059 Pipe fuel lift pump to fuel filter 1

320107087 Pipe fuel fuel filter to fuel injection 1
pump
3 320107019 Pipe assembly fuel leak-off 1
,

4 320107034 o Ring 4
5 320/07033 Ring snap 4
6 320/07055 Clip pipe 3

~
tJ 742090

..

'I,
 ~
JCB INDIA LTD. V12-4-1 FUEL PIPE, BOOST CONTROL ISSUE- 6

ITEM PARTNO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/06576 Pipe assembly fuel boost control 1

2 320/07035 Gland boost control 1

'-+¥
~,

735000

28
 ~

JCB INDIA LTD.

V01 ENGINE ASSENIBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTO'H V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
eV13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION ',pUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS &: PUSH-RODS
V22 TURBOCHARGER
 ~ V13·1·1 FUEL INJECTOR,TC
• JCB INDIA LTD. ISSUE- 6

ITEM PARTNO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320106528 Injector fuel assembly 74.5Kw 4

2 320106524 Seal injector 1
3 320106530 Washer fuel injector 1
4 320102639 Clamp fuel injector 4
5 320/02593 Bolt injector clamp 4

L~
~l3 ~

734681

30
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
eV14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V14-1-1 FUEL LIFT PUMP
9800/2962P

JeB INDIA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/07040 Pump fuel lift 1

\:n
2 320/07051 o Ring 1

\\~~
3 320/07056 Rod push low pressure fuel pump 1
4 1319/0307Z Screw star drive M8 x 25 3

I
4

-' I

1 I
i
734140

32
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SEN'DERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
eV15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASiSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V15·1·2 FUEL INJECTION PUMP, 12V . 68.6KW
JCB INDIA LTD. ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320/06602 Pump fuel injection 68.6k intemal 1

PRV
3
1A 320/06738 Pump fuel injection 68.6kW 1
Supersession pump must be ordered
;
;
with fuel pipe item 1B

1B : 320/07052 Pipe fuel filter to fuel injection pump 1

2 : 320106519 Seal injection pump to timing case 1
;
3 ; 320/06578 Gear injection pump 65T 1
,
4 320/06577 Nut M14 fuel injection pump gear 1
5 320/07063 Stud M8 X 1.25 3
6 320/06564 Nut M8 flange head 3

742080

34
 ~
rca INDIA LTD. V15·1·3 FUEL INJECTION PUMP, 12V • 68.6KW
9800!2962P

ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/06738 Pump fuel injection 68.6kW 1
2 320/06519 Seal injection pump to timing case 1
3
3 320/06578 Gear injection pump 65T 1
4
4 320/06577 Nut M14 fuel injection pump gear 1
5 320107063 Stud M8 X 1.25 3
320/06564 Nut M8 flange head 3

734561
 ~
JCB INDIA LTD. V15-50-1 INJECTION PUMP, SERVICE PARTS, 12 VOLT ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 716/30255 Solenoid fuel pump - ESOS cold 1

§--19
start advance
20~
.....' ) - . . 18
~-#'
21'"
2 17/110701 Ring seal 1

~
;; :]
17~16

~
2"4." , ~.i;.,
3 716/30255 Solenoid fuel pump - ESOS cold 1
;;':. 1
,~2
223 start advance
8,9
15~",

~\ t'r-' ~'
" 4 17/110701 Ring seal 1
~j
25
17/922429 1
13~
5 Connector inlet
~

39 31 14 -@ 6 17/922402 o Ring 1

4; 29
7
8
N.S.P
17/922412
None serviced part
Screw governor cover
1
1
~28
5)·~"~
9 17/922411 Washer sealing 1

.~
10 17/922415 Plate clamping 1
1:1 17/108701 Connector fuel pressure 4

7,:-{JQ ~
~
1:2
13
17/922416
17/922426
Nut
Lever throttle
4
1
14 17/105222 Washer cup 1
15 17/108709 Bush flanged 1
16 17/108710 Bush 1
17 17/110903 Spring return lever 1
3~
' 10
~:

,,\~
~~
'\5 18 17/110904 Guide spring 1
~\>, .,.;.:
~
\
/ ,;p
\ ~J;cJj ..
11
~~;~"
, '
.
4
36 35 19 17/108715 Nut lock 1
12~ 3 20 17/922409 Washer 1
743022
21 17/922428 Adapter leakback 1
)22 17/922404 o Ring 1
23 17/922403 o Ring 1
24 17/922430 Pipe fuel leakback 1
25 17/922407 Seal washer 1

36
 ~
JCB INDIA LTD. V15-50-1 INJECTION PUMP, SERVICE PARTS, 12 VOLT
9800!2962P

ISSUE- 6

ITEM PARTNO. CHANGENO. DESCRIPTION USAGE CODE OW.

26 17/922408 Screw governor cover 1
27 17/922403 o Ring 1
r -;~
l ~ -- I 21~~ 28 17/922423 Plug blanking 1

~
~ 24 ~.~3
17
..------., l' 16 .. ,~ 29 17/922422 Washer 1
15~ "., " -----0 ' 30 17/922418 Bolt 1
-,

~
.
8-- 2 25
:\<i: .
\ G'.
13 31 17/922419 o Ring 1
14------(6 32 17/922420 Screw 1
33 17/922404 o Ring 1
29 34 17/922421 Washer 1
~28 35 17/922431 Screw 4
36 17/922432 Plate pressure cover 1
37 17/922433 o Ring 1
38 17/922440 Plate advance cover 1
39 17/922441 o Ring 1

27-:>
26

37'c()r
36 35
3 743022

37
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
eV16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V16·1·1 WATER PUMP
980072962P

JCB INDIA LTD. ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320104542 Pump water assembly 1
2 320104510 Gasket water pump 1
3 320104514 Screw pan head M8 x 25 4

734450

40
 \l\\l

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
eV17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V17-1-1 WATERINLE~ CONNECTOR ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320104547 Connector water inlet assembly 1

2 320104501 Gasket water inlet pipe 1
3 1319/0307Z Screw star drive M8 x 25 4

734850

42
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
. V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE.
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
.V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V1S-1-1 THERMOSTAT & HOUSING
JCB INDIA LTD. ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320104540 Housing thermostat 1

2 320104552 Thermostat assembly 1
3 320104543 Seale 1
4 1319/0305Z Screw star drive M8 x 20 3

o
@

0<5

734340

44
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
eV19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V19·3·1 ROCKER COVER
::JOUU1L:Ju""r

JeB INDIA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320/07630 Cover rocker assembly 1
2 128/16691 Cap oil filler 1
3 320/04092 o Ring oil filler cap 1
4 320/07602 Cover Diaphragm Valve 1
5 320/07606 Diaphragm CCV 1
6 320/07578 Plate spring support 1
7 320/07573 Spring CCV Valve 1
8 320/07613 Screw pan head M6 x 12 5
9 320/07632 Filter CCV mesh 2
10 320/07611 Cover gauze filter 1
11 826/11362 Screw flange head M6x16 5
12 320/09200 Kit-seal rocker cover 1
13 320/07615 Bolt isolated 6

46
 ~
JCB INDIA LTD. V19-11-1 COVER INJECTOR SEAL
9800/2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/07616 Cover injector seal 1
2 320/07617 Insert injector seal cover 4

741200

47
 .~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
eV20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V20-1-1 ROCKER SHAFT ASSEMBLY
9800!2962P

JCB INDIA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320103624 Shaft rocker assembly 1
2 320103617 Shaft rocker 1
3 320103619 Arm exhaust rocker assembly 4

4 320103620 Arm inlet rocker assembly 4

5 320103523 Washer spring 4
6 320103622 Pedestal rocker 7
4 7 320103644 Pedestal rocker oil feed 1
8 320103602 Bolt M8 x 55 7
9 1319/3316Z Screw star drive M8 x 70 1
10 320103666 Adjuster valve lash 8
11 320103632 . Piece bridge 8

50
 ~
JCB INDIA LTD. V20-2-1 ROCKER SHAFT ASSEMBLY
9800/2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

r
1 320/03667 Shaft rocker assembly 1
2 320/03617 Shaft rocker 1
3 320/03673 Arm rocker exhaust 4
4 320/03672 Arm rocker inlet 4
5 320/03523 Washer spring 4
6 320/03622 Pedestal rocker 7
4
~,
7 320/03644 Pedestal rocker oil feed 1
8 320/03602 Bolt M8 x 55 7
9 1315/3316Z Bolt M8 x 70 1
10 320103666 Adjuster valve lash 8
11 320103632 Piece bridge 8

11

o~
~o
e>
@

734190

51
 ~ V20-3-1 ROCKER SHAFT ASSEMBLY
9800/2962P

JeB INDIA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320103649 Shaft rocker assembly 1
2 320103617 Shaft rocker 1
3 320103650 Arm exhaust rocker TIER 3 4
9 4 320103653 Arm inlet rocker TIER 3 4
5 320103523 Washer spring 4
6 320103656 Pedestal rocker shafy 7
7 320103657 Pedestal rocker shaft oil feed 1
8 1317/3312Z Bolt M8 x 50 7
9 1317/3315Z Bolt flange head M8 X 65 1
10 320103666 Adjuster valve lash 8
11 320103647 Piece bridge 8

11

~
i~O
<:> @

734190

52
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
eV21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V21-1-1 PUSHRODS & TAPPETS
9800/2962P

JCB INOtA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/03515 Rod push 8

2 320103524 Tappet valve 8

734350

54
 ~. 9800!2962P

JCB INDIA LTD. V21-2-1 PUSHRODS & TAPPETS ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/03677 Rod push 8

2 320/03524 Tappet valve 8

734350

Co

55
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO· PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
eV22 TURBOCHARGER
 ~ V22-4-1 TURBOCHARGER,TC
JCB INDIA LTD. ISSUE- 6
ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.
1 320/06047 Turbocharger 75kW 1
2 320/09050 Kit-hose turbo wastegate 1
3 NSP None serviced part Use item 2 1
4 320/06053 Gasket single tc to manifold 1
5 320/06007 Stud M8 x 75 4
2 .6 320/06008 Nut lock M8 special 4
7 826/11384 Stud M10 X 37 3
-

787801

58
 .~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY eV23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD .
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V23-4-1 TURBO PIPEWORK
. JCB INDIA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGECODE OTY.

1 320104207 Pipe turbo oil feed 1
2 320106039 Bolt banjo M12 2
3 823/00372 Washer 4
4 320/00853 Clip P 1
5 320/04206 Pipe turbo oil drain 1
T2 block
5 320/04206 From19-D7-G9 Pipe turbo oil drain 1
T3 block introduction into T2 builds
6 320/04205 Adapter oil drain 1
7 320/00852 Gasket drain pipe to turbo 1
8 1319/0203Z Screw M6x16 2
9 320100851 o Ring 2
10 320104208 Gasket blk to o/drain pipe 1
11 1319/0305Z Screw star drive M8 x 20 2
12 320/00849 Clip pipe 1

7874Z1

60
 ~
JCB INDIA LTD. V23-5-1 TURBO CROSSOVER TUBE
9800J2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/05533 Tube turbo crossover 1

2 320/05536 Hose 49.5mm x 55mm 2
3 320/05569 Clamp hose 4

787780

61
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS eV25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAU L KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
. V14 FUEL LIFT PUMP V37 PISTON .& CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ INDUCTION MANIFOLD
JeB INDIA LTD. V25·1·1 ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320105551 Manifold air induction turbo 1
2 320105550 Gasket inlet manifold 1
3 1319/0307Z Screw star drive M8 x 25 8
4 320105511 Plate blanking intake heater 1
2
5 320105512 Gasket intake heater 1
6 1319/0307Z Screw star drive M8 x 25 2

o'J /
::%:

734420

64
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS eV26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
"11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V26-1-1 EXHAUST MANIFOLD
9800/2962P

JCB INDIA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320106000 Manifold exhaust 1

2 320106035 Gasket heatshield 1
3 320106045 BoltM10x57 8

~~
~

~~
~~

734210

66
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS eV27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V27-1-1 CYLINDER HEAD, ASSEMBLY, TC
9800!2962P

ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320109225 Superseded Head cylinder 1

assembly NA/TC
1 M.S.S Multi Supersession 1
Part N.L.A use 1A with 18A
1A 320109246 Head cylinder assembly 1
For Service Parts, Refer to frame
V27-1-2
2 320102594 Seat valve inlet 8
3 320102596 Seat exhaust valve 8
4 320103612 Valve inlet 8
5 320103616 Valve exhaust 8
6 320103531 Spring valve 16
7 320103533 Seal valve stem 16
8 320103565 Retainer valve spring 16
9 320103528 Valve cotter 16
10 320102611 Sleeve injector 4
11 320102595 o Ring injector 4
12 320100803 Plug core d=40mm 2
13 320100834 Seal 243 threadlocker 0
Health & Safety Warning
14 320100828 Sealant 620 0
See Note 1
15 320100829 Lubricant 0 ring P8 0
See Note 1
16 320102608 Gasket cylinder head 1
nS330
17 320102521 Bolt cylinder head M12 x 140mm 18
18 320104545 . Superseded Switch temperature sender 1
18 320104558 Switch sender coolant temperature 1
BLACK M12 x 1.25

68
 ~
JCB INDIA LTD. V27·1·1 CYLINDER HEAD, ASSEMBLY; TC
9800/2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

18A 320104588 Switch sender coolant BLUE 1
temperature M12 x 1.5
Used Only with item 1A
19 320104521 Seal bonded 1
20 320/04546 Connector water outlet 1
21 320104551 Washer bonded seal 1
22 816/90783 Plug M16 1
Heaterless Builds Only
23 1406/0015 Washer seal . 1
Used Only with item 22

776330
 ~
JCB INDIA LTD. V27-1-2 CYLINDER HEAD, ASSEMBLY, TC ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/09246 Head cylinder assembly 1

2 320/02594 Seat valve inlet 8
3 320/02596 Seat exhaust valve 8
4 320/03612 Valve inlet 8
5 320/03616 Valve exhaust 8
6 320/03674 Spring valve 16
7 320/03533 Seal valve stem 16
8 320/03565 Retainer valve spring 16
9 320/03528 Valve cotter 16
10 320/02611 Sleeve injector 4
11 320/02595 o Ring injector 4
12 320/00803 Plug core d=40mm 2
13 320/00834 Seal 243 threadlocker 0
Health & Safety Warning
14 320/00828 Sealant 620 0
See Note 1
15 320/00829 Lubricant 0 ring P80 0
16
See Note 1
16 320/02608 Gasket cylinder head 1
16 320/02612 Gasket cylinder head oversize +0.25 0
16 320/02613 Gasket cylinder head oversize +0.50 1
17 320/02521 Bolt cylinder headM 12 x 140mm 18
778330 18 320/04588 Switch sender coolant BLUE 1
temperature M 12 x 1.5
19 320/04521 Seal bonded 1
20 320/04546 Connector water outlet 1
21 320/04551 Washer bonded seal 1

70
 ~

JCB INDIA :LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS eV28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OILSUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V28-1-1 BRACKETS, ENGINE LIFTING ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/09020 Bracket engine lifting 2
2 1319/0408Z Screw star drive M10 x 30 4
3 320/09039 Label front lifting eye 1
4 320/09040 Label rear lifting eye 1

734262

72
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS eV29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V29-2-1 OIL COOLER
JCB INDIA LTD. ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320104209 Cooler assembly 6-PLATE TCrrCA 1

~ I
2 320104115 Element engine oil cooler 6 plate 1
2 Gasket oil cooler cover 1
3 320104113
4 320/04154 Insert threaded M22 x 1"-12unf 1
10
5 320104042 Plug beta 2
6 320104040 o Ring 2
7 131713305Z Bolt flange head M8 x 20 19 4
8 320104078 Plug ZL M22 x 1.5 1
9 320104179 o Ring 1
10 128/16691 Cap oil filler 1
11 320104092 o Ring oil filler cap - 1
12 320104178 Plug drain M22-1.5 1
13 320104179 o Ring 1,
14 320104114 Retainer fuel filter 11
15 2102/0407 Pin tension 1
14
19 16 131713305Z Bolt flange head M8 x 20 Ig 1
17 320104046 Switch oil pressure 1
18 320104057 Seal bonded 1
(Q,~~'
.:s ~ ~ 19 1319/0307Z Screw star drive M8 x 25 11
18..... \: <,

17
855551

74
 'P
JCB INDIA LTD. V29·3·1 OIL COOLER
9800/2962P

ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE DTY.

1 320104212 Cooler assembly 6-PLATE TCrrCA 1
2 320104138 Element 6 plate cooler 1

2 3 320104113 Gasket oil cooler cover 1

3
4 320/04154 <E.TBA Insert threaded M22 x 1"-12unf 1
5 320/04042 <E.TBA Plug beta 2.
5 320/00805 Plug core d=16mm 2
6 320/04040 o Ring 2
7 1317/3305Z Bolt flange head M8 x 20 Ig 4
B 320104078 Plug ZL M22 x 1.5 1
9 320/04179 o Ring 1
10 320/04090 Cap oil filler assembly 1
11 320/04092 o Ring oil filler cap 1
12 320/04178 Plug drain M22-1.5 1

4 13 320104179 o Ring 1

<,
19
12
14
14
15
16
320/04114
2102/0407
1317/3305Z
Retainer fuel filter
Pin tension
Bolt flange head M8 x 20 Ig
11
1
1
17 320104046 Switch oil pressure 1
18 320104057 Seal bonded 1

18 --- ""er~'
.
<,
19 1317/3307Z Bolt MBx 25 flange reduced hex 11

17
734515
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE eV31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET,
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V31-1-1 OIL SUMP
9800/2962P

JCB INDIA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320104170 Sump oil assembly 1

2 320104013 Plug oil drain 2
3 320/04050 o Ring 2
4 320109219 Kit-oil pan 1
Health & Safety Warning
3

dO 1
5 1319f0303Z Screw star drive M8 x 16 2

734481

78
 ~
JCB INDIA LTD. V31-2-1 SUMP, OIL, DRAIN
9800!2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

2 1406/0019 Seal Dowty 1

3 320/00849 Clip pipe 1
4 25/222662 Plug oil drain 1
5 332/C3428 Tube oil sump drain 1

79
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR eV32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON·ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ '.'32- ;- I
9800/2962P

JCB INDIA LTD. ISSUE· 6

PART NO. CHANGE NO. I DESCRIPTION

320/04131 Pump engine oil

1319/0312Z Screw star drive M8 x 50

~
~
~~

~ c
<,

c:
Cl

735090

82
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR eV33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
res INDIA LTD. V33-1-1 FLYWHEEL ASSEMBLY, W300 TIC
9800!2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/03136 Flywheel assembly W300­ 1
T/convertor
2 320/03102 - Gear flywheel ring T=122 1
3 320/03042 Bolt M14 x 108mm 8

734540

84
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS eV34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
JCB INDIA LTD. V34-5-1 FLYWHEEL HOUSING, FH3 ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/05187 Housing flywheel 1
2 320/01527 Dowel M10 x 25 1
3 320/01528 Dowel M12 x 25 1
4 1319/3416Z Bolt star drive M10 x 70 4
5 1319/3420Z Bolt star drive M10 x 100 2
6 1319/0307Z Screw star drive M8 x 25 4
7 1319/0312Z Screw star drive M8 x 50 8
8 1319/3316Z Screw star drive M8 x 70 1
9 320/00831 Sealant 518 0
Health & Safety Warning
10 320/03029 Seal rear oil 1
11 320105021 Cover flywheel access 1
12 1319/0303Z Screw star drive M8 x 16 2
13 320/05183 Cover f.i.p gear 1
14 320/05140 o Ring 1
99 Cover F.I.P Gear 1

734521

86
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK eV35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
'3UVV, ............ _ .

JCB INDIA LTD. V35-1-1 CAMSHAFT, & TIMING GEARS ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320103630 Camshaft assembly TCITCA 1
2 320105115 Hub idler gear 1
..-­ Dowel ring 10 x 10 1
3 320105118
4 320105137 Gear HDPTO camshaft idler 1
assembly
5 320105117 Bolt pan head M10 x 60mm 3
6 - 'See Remark' 1
See, Fuel Pump
7 - 'See Remark' 1
Refer to Machine Part Book
8 - 'See Remark' 1
Refer to Machnie Part Book
9 - 'See Remark' 1
See, Oil Pump
10 - 'See Remark' 1
See, Crankshaft Assembly

735070

88
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 . FLYWHEEL ASSEMBLy
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS ·V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V36-5-1 TIMING CASE & COVERS, IDLER BLANKING
9800!2962P

JCB INOIALTO. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGECODE QTY.

1 320/05179 . Casing timing gear 1

2 320/00825 Sealant LOCTITE 5182 0
3 320/05125 Setscrew M8 x 20 19
4 320/05136 Plug idler gear blanking M8 x 18 1
5 320/08006 Plate blanking Idpto access 1
6 320/08009 o Ring 1
7 1319/0407Z Screw star drive M10 x 25 2
8 320108008 Plate blanking hdpto access 1
9 320/08007 o Ring 1
10 1319/0509Z Screw star drive M12 x 35 2

734231

90
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V2S INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
VOS OVERHAUL KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP eV37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~
'O;"VVvr _

JCB INDIA LTD. V37-1-1 PISTON & CON-ROD, ASSEMBLIES, TC ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

11f-------------------,
1 320109211 Kit-piston standard turbo 4
1 320109238 Kit-piston oversize - 0.50mm 0
turbocharged
1 320/09239 Kit-piston oversize - 1.0mm 0
turbocharged
2 NSP None serviced part 1
3 320/03050 Circlip 2
4 320109213 Kit-piston ring standard 1

4 320109214 Kit-piston ring oversize - 0.50mm 0

4 320109215 Kit-piston ring oversize - 1.0mm 0
5 320/03114 Rod connecting 4
6 320/03017 Bush small end 1
7 .320103040 Bolt con-rod M8 x 57 2
8 320109205 Kit-big-end bearing standard 1
8 320109206 Kit-big end bearing undersize - 0
0.25mm
"8 320109207 Kit-big end bearing undersize - 0
0.50mm

734531

92
 ~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD
V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD
V04 GASKET SETS V27 CYLINDER HEAD
V05 OVERHAU L KITS V28 LIFTING BRACKETS
V06 FILTER ELEMENTS V29 OIL COOLER
V08 FRONT END DRIVE V31 OIL SUMP
V09 STARTER MOTOR V32 OIL PUMP & OIL RELIEF VALVE
V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY
V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 FUEL INJECTION PUMP eV38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP V39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 ~ V38-1-1 CRANKSHAFT ASSEMBLY
;:'OUU/£.;;IV&...

JCB INDIA LTD. ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE orv.

1 320/09201 Kit-crankshaft assembly 1
2 320/09202 Kit-main bearing standard 1
2 320/09203 Kit-main bearing undersize - 0.25mm 0
2
3
320/09204
320109208
- Kit-main bearing undersize - O.50mm
Kit-thrust washer standard
0
1
3 320109209 Kit-thrust washer oversize - 0.20mm 0
4 320/04080 Plug ZL M12 x 1.5 1
5 320103132 Gear crankshaft assembly 1
7
6 2105/1405 Dowel pin 2
7 320/03133 Hub flywheel 1
8 1319/0411Z Screw star drive M10 x 45 1
9 320/03119 Seal front oil 1

734220

94
 ~
JCB INDIA LTD. V38-2-1 CRANKSHAFT ASSEMBLY
9800/2962P

ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE QTY.

1 320/09244 Kit-crankshaft 1
2 320/09202 Kit-main bearing standard 1
2 320/09203 Kit-main bearing undersize-O.25mm 0
2 320/09204 Kit-main b~ring undersize-O.50mm 0
3 320/09208 Kit-thrust washer standard 1
3 320/09209 Kit-thrust washer oversize-O.20mm 0
4 320/04080 Plug ZL M12 x 1.5 1
5 320/03132 Gear crankshaft assembly 1
6 2105/1405 Dowel pin 2
7 320/03133 Hub flywheel 1
5
8 1319/0411 Z Screw star drive M10 x 45 1
9 320/03119 Seal front oil 1

734220

95
 ~ 980072962P

JCB INDIA LTD. V38-4-1 CRANKSHAFT ASSEMBLY ISSUE- 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1) ) - - - - ' - - - - - - - - - - - - - - - - - - - - - - - - - , 1 320109256 Kit-crankshaft 1

2 320109253 Kit-main bearing Standard 1
2 320109254 Kit-main bearing undersize
-0.25mm 0
2 320109255 Kit-main bearing undersize
-0.50mm 0
3 320109208 Kit-thrust washer standard 1
3 320109209 Kit-thrust washer oversize
- 0.20mm 0
7
4 320104080 Plug ZL M12 x 1.5 1
5 320103132 Gear crankshaft assembly 1
6 2105/1405 Dowel pin 2
7 320103133 Hub flywheel 1
8 1319/0411 Z Screw star drive M10 x 45 1
9 320103119 Seal front oil 1

734220 .

96
·.~

JCB INDIA LTD.

V01 ENGINE ASSEMBLY V23 TURBO PIPEWORK

V02 SERVICE TOOLS V25 INDUCTION MANIFOLD

V03 LUBRICANTS, PRIMERS, SEALANTS V26 EXHAUST MANIFOLD

V04 GASKET SETS V27 CYLINDER HEAD

V05 OVERHAUL KITS V28 LIFTING BRACKETS

V06 FILTER ELEMENTS V29 OIL COOLER

V08 FRONT END DRIVE V31 OIL SUMP

V09 STARTER MOTOR V32 ... OIL PUMP & OIL RELIEF VALVE

V10 ALTERNATOR V33 FLYWHEEL ASSEMBLY

V11 SWITCHES & SENDERS V34 FLYWHEEL HOUSING
V12 FUEL PIPEWORK V35 CAMSHAFT & TIMING GEARS
V13 FUEL INJECTORS V36 TIMING CASE & COVERS
V14 FUEL LIFT PUMP V37 PISTON & CON-ROD ASSEMBLIES
V15 . FUEL INJECTION PUMP V38 CRANKSHAFT ASSEMBLY
V16 WATER PUMP eV39 CYLINDER BLOCK ASSEMBLY
V17 WATER INLET
V18 THERMOSTAT & HOUSING
V19 ROCKER COVER
V20 VALVE ROCKER ASSEMBLY
V21 VALVE TAPPETS & PUSH-RODS
V22 TURBOCHARGER
 •
JCB INDIA LTD. V39·4·1 CYLINDER BLOCK, ASSEMBLY

ITEM PART NO. CHANGE NO. DESCRIPTION

~t1UU'.£~O.£1'"

ISSU~

USAGECODE QTY.

1 320101782 SUPERSEDED Block cylinder & bedplate 1

BY assembly
1 320101794 Block cylinder & bedplate 1
assembly
2 320101519 Bush camshaft 1
3 320104082 Plug zero leak M18 X 1.5 1
4 320100802 Plug core d=36mm 2
5 320100801 Plug core d=25mm 1
6 320100812 Sealant omnifit 100M 0
Health & Safety Warning
7 320101717 Dowel 16 x 30 2
8 320102006 Bolt main bearing M14 x 164mm 10
9 320104080 Plug ZL M12 x 1.5 2
10 320100804 Plug core d=62mm 1
11 320100812 Sealant omnifit 100M 0
See Note 1
12 320101722 Jet piston cooling 4
13 320101526 Dowel flatted M10 x 25 1
14 320101528 Dowel M12 x 25 1
15 320102525 Dowel ring 2
16 320100805 Plug core d=16mm 1
17 320100825 Sealant LOCTITE 5182 1
See Note 1
18 320101772 o Ring 1
19 1319/3318Z Bolt star drive M8 x 80 16
20 320105136 Plug idler gear blanking M8 x 18 1
21 320104554 Switch cold start advance 1
22 320104521 Seal bonded 1

98
 ~
JCB INDIA LTD. V39·11·1 CYLINDER BLOCK, ASSEMBLY
9800/2962P

ISSUE· 6

ITEM PART NO. CHANGE NO. DESCRIPTION USAGE CODE OTY.

1 320101802 Block cylinder & bedplate assembly

mT3 1
2 320/04082 Plug zero leak M18 x 1.5 1
3 320/00802 Plug core d=36mm 2
4 320/07715 Valve CCV drain 1
5 320100812 Sealant omnifit 100M 1
Health And Safety Warning
6 320101717 Dowel 16 x 30 2
7 320/02006 Bolt main bearing M14 x 164mm 10
8 320/04080 Plug ZL M12 x 1.5 2
9 320/00804 Plug core d=62mm 1
10 320100812 Sealant omnifit 100M 0
See Note 1
11' 320101722 Jet piston cooling 4
12 320101.526 Dowel flatted M10 x 25 1
13 320101528 Dowel M12 x 25 1
14 320/02525 Dowel ring 2
15 320/00805 Plug core d= 16mm 1
16 320100825 Sealant LOCTITE 5182 0
Sec Note 1

.
931590 17 320101772 o Ring 1
18 1317/3318Z Bolt M8 x 80 flange reduced hex 16
19 320105136 Plug idler gear blanking M8 x 18 1
20 320/04554 Switch cold start advance 1
. 21 320/04521 Seal bonded 1

99