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EcoShape: Easy3 –
Versatile, simple, efficient
With EcoShape, you can build custom structures that require very few components.
Planning is easy, too, thanks to the new MTpro planning software and the ability to make
virtually any connection with a few standard parts.
XX The connectors can be combined with the EcoShape XX Integrated poka yoke system for easy and secure
D28L and D28L, N10 round tubes, as well as the D28 connector installation
round tube (“Manual Production Systems 5.0” catalog, XX Twist locks for secure joints
3 842 538 280 (2013-11), 105). XX Positive interlocking connections
31 components – endless
4 4 4
possibilities
2 3
Consistent simplicity and 8
8 26
efficiency are key features 1
13
of the EcoShape system: just 1 27
a few components are all you 1 13 8
28
need to create everything 1
10
from simple transport shuttles
6
to entire assembly lines. 20
19
32
00139145
ee Aluminum is
environmentally friendly
and up to 99% recyclable.
Aluminum profiles are
reusable.
00134985
24132 24133
25597
25598 24134
8,7 Nm ESD
20 3 842 541 173 FS1
Material: Diecast zinc
54,5
Scope of
delivery: Incl. fastening material (FS)
A-A
FS1
ISO 4762
A A M6x25
34 ISO 4032
00134978 00134968 M6
8,7 Nm
ESD
FS1
A A
ISO 4762
56 M6x25
ISO 4032
00134979 00134969 M6
16-0,5
8,7 Nm 20 3 842 541 175 FS1
45
ESD
,7
Material: Diecast zinc
Scope of
delivery: Incl. fastening material (FS)
A-A
57
,1
FS1
A A ISO 4762
M6x25
34 ISO 4032
00134980 00134970 M6
FS1
8,7 Nm
ISO 4762
M6x25
ISO 4032
24135 24002 M6
ESD
FS1
34
A A ISO 4762
45 M6x25
ISO 4032
00134981 00134971 M6
FS1
ISO 4762
M6x25
ISO 4032
00135001 M6
FS1
ISO 4762
M6x25
ISO 4032
00139141 M6
24136
FS1
ISO 4762
M6x25
ISO 4032
M6
16
X D28L retaining ring ESD No. FS
ESD
20 3 842 548 122 FS2
Material: Aluminum
Scope of
delivery: Incl. fastening material (FS)
2 Nm
,6
8
FS2
2
ISO 4026
0
M6x6
4
10
24138
24137 24004
18 8,7 Nm 8 10
ff N8, N10 adapter for connecting an MGE strut profile
(8 mm, 10 mm slots)
51
10
28
34 20 3 842 543 272 FS4,
ESD
FS5
FS4 FS5
ISO4762
M6x10
8
M6
19 10
ff N10/45 adapter for connecting D28L or D28L,
N10 round tubes to profiles with a 10 mm slot
52,5
32,5
20 45 10
ff N10/30 adapter for mounting light accessories such
as a bottle holder to a D28L round tube
52,5
ESD
20 3 842 541 190 FS6
5 Nm A-A 30 Material: Diecast zinc
Scope of
delivery: Incl. fastening material (FS)
A A FS6
00139093 00134974 ISO 4762
M5x30
DIN 934
M5
2,5
13
31,5
5,5
A+B 20 3 842 548 120 FS7
Material: PA66 (conductive), black
Scope of
delivery: Incl. fastening material (FS)
FS7
30
24005
ISO 10642
M5x10
FS7
ISO 10642
M5x10
00139092 00134993
ESD
FS8
M8
M8x20
10
40
ESD
FS10
2
Material: Aluminum
Scope of
37
8,7 Nm 8,7 Nm
delivery: Incl. fastening material (FS)
24139 24007
32,5
FS9 FS10
ISO4762 ISO8741
M6x10 6x60
8 DIN125
M6 A6,4
ESD
FS10
Material: Aluminum
2
9
Scope of
37
FS9 FS10
ISO4762 ISO8741
M6x10 6x60
8 DIN125
M6 A6,4
8,7 Nm
Variofix block, PA No. FS
A+B 20 3 842 543 311 FS11,
FS12
00139150
Material: PA66 (conductive), black
Scope of
delivery: Incl. fastening material (FS)
FS11 FS12
ISO 4762
M6x16 M5x10
DIN 557
M6
FS13
ISO 4762
M6x22
ISO 4762
M6x30
2x DIN 557
M6
46
00139152
00139143
Carabiner No.
1 0 842 901 309
24143 Material: Steel, galvanized
ESD
20 3 842 548 128 FS14
2,5
35 FS14
ISO 7089-
19
30
14-200HV-
CM
24144
D28L
ff Stopper preload length: 34 mm
FS15 FS16
ISO 7380
ISO 7380 M6x35
M6x14
DIN9021 M8
M6 6,4
10
M8x20
Selected combination options with components from the MPS Manual Production Systems
and MGE Basic Mechanic Elements product ranges
www.boschrexroth.com/mediadirectory
Manual Production Systems 5.0 (3 842 538 280 (2013-11)) L (mm) ESD No. Page
Lettering clip for tubular cross tie 2000 3 842 535 136 106
Lettering clip for tubular cross tie 102 3 842 538 093 106
D28 round tube 30 ... 6000 3 842 993 317/L 105
00118549 D28 round tube 6070 3 842 535 118 105
D28 roller section 100 ... 4500 3 842 993 321/L 91
D28, ESD roller section 100 ... 4500 ESD
3 842 993 431/L 91
D28 roller section 4500 3 842 537 776 91
D28, ESD roller section 4500 ESD
3 842 537 778 91
D28SK roller section 100 ... 4500 3 842 993 322/L 91
D28SK, ESD roller section 100 ... 4500 ESD
3 842 993 432/L 91
D28SK roller section 4500 3 842 537 777 91
00127180
D28SK, ESD roller section 4500 ESD
3 842 537 779 91
Brake ESD
3 842 532 871 92
Rail holder with stop ESD
3 842 538 372 91
Rail holder without stop ESD
3 842 537 687 91
Mount ESD
3 842 537 657 92
D28 tube clip ESD
3 842 535 364 100
Polymer profile 30 ... 3000 3 842 993 615/L 102
Polymer profile, ESD 30 ... 3000 ESD
3 842 993 617/L 102
Polymer profile 3000 3 842 538 108 102
Polymer profile, ESD 3000 ESD
3 842 538 107 102
00129978
ESD
ESD
Adapter ESD
3 842 537 022 158
Mounting bracket ESD
3 842 535 125 158
Profile 15x22.5 30 ... 3000 3 842 992 473/L 158
Profile 15x22.5 2000 3 842 513 576 158
Cap ESD
3 842 537 594 158
00127186
Basic Mechanic Elements 13.0 (3 842 540 391 (2013-02)) ESD No. Page
Caster wheel with lock 3 842 541 226 6-17
Caster wheel 3 842 541 234 6-17
Leveling foot ESD
3 842 529 025 6-4
STOP
00109723
Leveling foot ESD
3 842 352 061 6-5
Caster wheel with mounting flange and lock 3 842 259 790 6-21
00109701
00109259
Technical data
The stated torque and load limit values were determined Safety factors and building specifications required by law
using a test model (dry). and standard technical rules must be observed!
D28L cross tie – Permissible point load, center D28L cross tie – Permissible section load
Connectors: 90° connector, cross connector, Connectors: 90° connector, cross connector,
corner bracket corner bracket
1900
1200 F
1800
Fmax
1100 1700
1600
1000
1500 F
900 Fmax 1400
1300
800
1200 F
700 Fmax 1100
1000
600
900
500 800
700
400 600
500
300
400
200 300
200
100
100
0 0
500 750 1000 1250 1500 1750 2000 500 750 1000 1250 1500 1750 2000
l Traverse (mm) l Traverse (mm)
00139115
00139114
Connectors
Permissible load values for the connections
M = 50 Nm
M = 15 Nm
00139113 25593
F = 300 N
F = 35 N F = 300 N
F = 200 N
25595
24130 25594 25596
25591 00139110
25592 25599
B Length calculation
B-28
55
22-0,5
max B-95
28
00134996
d B+6
55
33
9
max B-95
5,
-5
•d
B-28
4
41
1,
=
L
28
00135009
24148
Grab containers
B
H
Static load limit
L
00119945.eps
ESD
3 842 346 282 6 15 -
Material: ABS-CF GB-1710 173 x 100 x 245 3050 3 842 344 753 13 30 2
Surface resistivity: 3 842 346 283 8 18 -
104 Ω/sq ... 106 Ω/sq
ESD
You will find more information on grab containers and accessories in the Manual Production Systems 5.0 catalog (3 842 538 280 (2013-11))
www.boschrexroth.com/mediadirectory
MTpro features:
ff Layout Designer for fast planning of complete frames
and conveyor systems
ff Simple planning via drag & drop
ff No knowledge of CAD required
ff Graphical user interface and multilingual content in
7 different languages (de, en, fr, es, it, jp, zh)
ff ManModel function for ergonomic workstation planning
ff User library to reuse your own modules
ff Export of 3D models in all common CAD formats
ff Automatic parts list generation with all accessories and
small parts, including calculation of order lists
ff Product information for Rexroth product lines
ff MGE (Basic Mechanic Elements), MPS (Manual
Production Systems), MIT (Material and Information
Flow Technology)