Excavation

S/No.
ACTIVITY
1 LIFTING
Method Statement
Training Module
TBT
Checklist
Bugs/Possible incident causes
2 EXCAVATION
3 PRESSURE & LEAK TEST
4 SCAFFOLDING (WORK AT HEIGHT)
5 N.D.T WORKS
6 TRANSPORTATION
7 DEMOLITION
8 DESLUDGING
9 FABRICATION & WORKSHOPS
10 PAINTING
11 SHOT BLASTING
12 WELDING, GRINDING
ADCO Construction Risk Register
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Register Custodian: EMPD
Activity Description: LIFTING

Issue Date: April 2009
Revision Date:
Risk Potential
Ownership-Action Minimum Manning

Work Activity Hazards Threats Consequences Controls & Barriers Applicable Procedures Competency Required
P E A R Prob Risk Level By Required
Mobilization Drive crane on sand Crossing OHL with Electrocution of crane H Obtain relevant PTW & Conduct TRA ADCO HSE volume 10. ADCO Crane operator Certified crane
Demobilization of mobile track/off road insufficient clearance operator Part 19. Section 1-2-3-4- Job Originators, operator riggers and
crane to and from work
Loss of production/power Inspected and approved route plan. HSE Advisors Banks man banks man
location.
shutdown Place Height Restriction Barriers at OHL ADCO PTW system
Damage to property M cross points Contractors. Riggers Certified JO / JP
U.A.E Ministerial Order (Job Performers,
No. 32 of 1982,related Construction Job Originator Escort vehicle driver
to Lifting Operations. Supervisors, with ADSD and
Safety Officers. Job Performer. adequate skill for the
Drive on uneven/inclined Crane toppled/tilted. H Avoid move of crane at noon time ADNOC Best Safety road escort.
surfaces Death/Injury to personnel Maintenance of track is carried-out Practice for lifting Driver for the
Certified and experienced operator equipment. CoP. V.04-2 escort vehicle. Safety Advisors /
Officers
Contractors. Safety Engineers / (Approved by ADCO)
(Job Performers, Officers.
Other vehicles on main H Construction Experienced Lifting
Drive crane on main road road Collision with other vehicles Escort vehicle with ADSD Certified driver Supervisors, Contractor Lifting Supervisor.
Avoid move of crane at peak Safety Officers. Supervisor
Blind drive Collision, injury, death,

Drive crane during poor damages Never move the crane when visibility is
weather conditions low.
( poor visibility due to
dust, fog, dark etc..)
Lifting Process. Crane Lifting & swinging a Crane overloaded Crane topple H Conduct TRA ADCO HSE volume 10. ADCO Crane operator Certified crane
load Part 19. Section 1-2-3-4- Job Originators, operator riggers and
Crane not leveled Damage to property Obtain relevant PTW HSE Advisors Banks man banks man
H ADCO PTW system
Crane boom over Crane overloaded Calculate load prior to lift Contractors. Riggers Certified JO / JP
extended Crane's auto overload stop system is U.A.E Ministerial Order (Job Performers,
H tested &calibrated. No. 32 of 1982,related Construction Job Originator Escort vehicle driver
Unbalanced load Crane topple; free falling Ground location to be properly leveled. to Lifting Operations. Supervisors, with ADSD and
load Safety Officers. Job Performer. adequate skill for the
Lifting plan with full details on the lifting ADNOC Best Safety road escort.
Sudden release of load Free fall object H process shall be in place. Practice for lifting Driver for the
(crane is used for pulling Crane jerks due to sudden equipment. CoP. V.04-2 escort vehicle. Safety Advisors /
rather than lifting or release of load Use crane for lifting only. Avoid pulling Officers
lifting tackle breaks) Use only tested lifting tackle and crane Contractors. Safety Engineers / (Approved by ADCO)
H (Job Performers, Officers.
Do not allow any lifting operation if Construction Experienced Lifting
Crane travel while lifting Crane topple, fall on its side visibility is poor and wind speed Supervisors, Contractor Lifting Supervisor.
load Death, injury, damage exceeding 32 kms / hour. Safety Officers. Supervisor
Fatality
Personnel under H
suspended load
Damage to live installation.
Swing load above live Loss of containment Safe Barricade 3 meters radius around
oil/gas installations severe injury H the crane.
Approved lift plan in place

Crane topple/tilt
H
Outriggers rests on
soft/loose soil without
load distribution plate
M Detailed Method Statement
Crane certificate
Person caught in between
Outriggers being
extended while personnel Trained riggers
are standing within the
hazardous zone
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Activity Description: EXCAVATION

Revision Date:
Risk Potential
Work Consequence Applicable Ownership-
Hazards Threats Risk Controls & Barriers
Activity s P E A R Prob Procedures Action By
Level
EXCAVATIO Employees Trench sides Death/injury H Obtain PTW & excavation certificate PTW. Construction
N working in unsupported or due to collapse Confined space Manager.
(by Hand trench of ≥1.3 not sloped. of trench TRA entry certificate HSE Advisors
tools only) M deep sides/cave-ins. ADCO Volume
Shore trench sides by steel props& walling or sheet 10 .
Humidity/high Heat stress piles (depend on soil nature and trench depth). ADNOC CoP.
temperature cases,
dehydration, Or, slope sides to 45 degrees ( depend on soil
breath nature)
difficulty
Change work crew every 1 or 2 hours (to be
decided during the TRA).
Provide plenty of drinking water.
Provide shade as practical
Carry-out oxygen deficiency test
Provide air blower if applicable
3
Open Unprotected/in Personnel M Trenches safely barricaded. PTW. Construction
trench/excavat visible trench injury or Manager /
ion vehicle Warning signs and flash lights are Vol.10 Supervisor.
damage due to provided.
fall into the Carry-out oxygen deficiency test ADNOC Cop.
trench
Trench close Soil movement Loose trench H Obtain PTW, excavation certificate & PTW. ADCO &
to public road. due to supports and confined space entry certificate (if ≥ 2M Contractor ‘s
vibration collapse of deep) ADCO Volume Supervisors
trench sides. 10 .Excavation.
Divert public road or change trench
Death/injury to route. ADNOC CoP.
personnel
Properly engineered trench shoring.
Excavate close Unstable Foundation M Change trench route or provide T.B.T Contractor’s
to foundation, foundation, slides, fallen temporary support to existing PTW Manager /
electric pole, electric pole pole , tree etc.. installations/trees. Vol.10 Supervisors.
trees etc.. tree etc.. Conduct TRA ADNOC Cop.
Injury to
personnel,
damage to
property
Presence of Unprotected Electrocution M -Use hand tools only. P.T.W / T.B.T ADCO
underground U/G services. of personnel. -Close/full time supervision. Supervisor.
services Unidentified Loss of -Use cable & metal detector.
(.Electrical U/G services production. -Obtain as-built drawing if available
cables / Damage to U/G -Visually check whole work surrounding
ADCO Volume Contractor’ s
Pipes ) services area
10, Manager &
Supervisor
ADNOC CoP.
4
Presence of Unprotected Electrocution M -Use hand tools only.
underground U/G services. of personnel. -Close/full time supervision.
services Unidentified Loss of -Use cable & metal detector.
(.Electrical U/G services production. -Obtain as-built drawing if available
cables / Damage to U/G -Visually check whole work surrounding
Pipes ) services area
Method
Statement
related to the
job & TRA
Mobile plant Mobile plant Mobile plant M Provide ground stoppers at location
moves at become out of slides and fall where the plant is too close to trench
vicinity of control into edge.
excavation excavation/tren
ch. No personnel inside trench while mobile
plant is close to trench edge (like when ADCO /Volume
PTW TBT ADCO
Contractor’ s
Injury to dumper load/unload material into/from 10.
ADNOC 15.
Part CoP. Manager &
Supervisor.
personnel trench) Supervisor
5
Trench of ≥2M Toxic gas from Fire H Obtain PTW, excavation certificate and PTW/Confined Construction
deep nearby pipes or confined space entry certificates space entry Manager.
installations Inhale of toxic HSE Advisors
seep through gases. Conduct TRA
soil and
accumulate at Suffocation. Carry-out gas test prior to personnel
bottom of entry
trench Fatality
(applicable Use air blower to disperse any
within Injury accumulated gas
hazardous
areas) Explosion Provide at least two ladders (escape
means)
Presence of
exhaust gases Mobile plant/engines has vertical exhaust
(nearby pipe
machinery,
engines) Keep gas welding cylinders out side
trench. Remove hoses from trench at
Presence of end of shift. carry-out daily visual
flammable check/maintenance
gases (Oxy-
acetylene
welding set)
confined space
entry
6
n Risk Register
Minimum Manning Competency

Required Required
ADCO & Contractor CM / HSE

Supervisors / Certified gas tester
Safety Officers Certified first aider
Gas tester
First aider
7
ADCO & CM/HSE
Contractor
Supervisors /
Safety Officers
ADCO J O ADCO Construction &

HSE Engineer.
Contractor J P
Contractor’ s
HSE Professionals construction Manager
and HSE
Professionals.
ADCO J O ADCO Construction &

HSE Engineer.
Contractor J P
Contractor’ s
HSE Professionals construction Manager
and HSE
Professionals.
ADCO J.O ADCO Construction &

HSE Engineer.
Contractor’s J P Contractor’ s
construction Manager
and
HSE HSE Professionals.
Professionals
8
HSE HSE Professionals.
Professionals
ADCO J.O J P
Contractor’s ADCO Construction
Contractor’ s
HSE construction
& HSE
HSE Manager
Engineer.
Professionals.
Professionals and
9
ADCO & Contractor CM / HSE
Supervisors / Certified gas tester
Safety Officers Certified first aider
Gas tester
First aider
10
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Activity Description: PRESSURE & LEAK TEST
Revision Date:
Risk Potential
Work Activity Hazards Threats Consequences Risk Controls & Barriers Applicable Procedures
P E A R Prob
Level
Strength testing- High pressure flow Failure of isolation Uncontrolled Release of fluid H P.T.W PTW in place
Hydraulic lines,equipment,vessel,etc. (water) under pressure
.
Failure of fittings Personal Injury, Fatality, TRA carried-out in the presence of JP. ADCO Volume 10, Part
Fire, Test meduim shall be pre-apporved by 11.
site manager(HC)
Spill of test medium Area to be pressurized and tested, shall Emergency procedure in
be evacuated and barricaded/fenced. place.
Relevant warning safety sign boards are
in place.
Burst and rupture of pipe, All pressure gauges are tested and Method Statement in
flanges, bolts, gauges etc.. calibrated. place.
Gauges & instruments are rated for the
test pressure.
TBT in place.
Access into danger zone (near pipeline or
equipment under test) is properly
authorized for the period from start of
pressurization until the reduction in
pressure
During TRA, consider the preparation of

emergency plan (emergency contact
numbers, medical) recovery of possible
spilled test medium.
Before any work is permitted on the test

section under pressure or associated
connections, the pressure shall be
reduced to a safe level.
Hammering of gauges/fittings under
pressure is strictly prohibited
Conduct Chemical Hazard Assessment

for all chemicals including corrosion
control products and leak detection dyes.
Follow MSDS requirements. Obtain ADCO
approval on procedure and location of
chemical disposal.
Water, whether contaminated with

chemicals or not, shall not be disposed
without prior approval from ADCO.
Protective clothing shall be worn when

handling chemicals. As safety shower
and eye-bath shall be available at
appropriate locations.
Except where it is required to meet

design codes or statutory requirements
for strength testing, the test pressure
shall be limited to 110% of the MAWP.
Strength testing using a liquid other than

water shall only be carried-out with the
written approval of the Site Manager.
Controls/Gauges must be located at a

safe distance from the equipment to be
tested and gauges shall be clearly visible
to the operator controlling the pressure.
Strength Testing - High air pressure Failure of test fittings Explosions when using Due to inherent hazard & risk, pneumatic
Pneumatic Hydrocarbons testing SHALL NOT take place without
the prior written approval HSED
H
Failure of Isolation Uncontrolled High Pressure An assessment of the equipment shall be
air Release made and a Senior Corrosion &
Inspection Engineer shall carry out a
detailed inspection.
H
Uncontrolled High Pressure Hydrocarbon gases must never be used
Steam Release as a testing medium.
H
Fire Do not use AIR as a test medium when
HYDROCARBONS may
be present.
H
Leak testing Pressuirsed non-hazardous Failure of test fittings Leak out of test medium use a non-Hazardous fluid for the leak
fluid test; usually Nitrogen or Water.
M
leak test with Hydrocarbon gas or liquid.
shall only be done in exceptional
circumstances with written
approval of the site manager following a
suitable and sufficient risk
assessment. Precautions shall be taken
to control and minimize any leak, and to
prevent ignition.
Ownership- Minimum Manning Competency
Action By Required Required
ADCO HC HC/J O / J P Construction Engineer

ADCO site
manager
Contractor Contractor
Construction Supervisor
Manager.
HSE Professional HSE Engineer

QA/QC QA/AC Engineer
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Activity Description: SCAFFOLDING(WORK AT HEIGHT)
Revision Date:
Risk Potential
P E A R Prob
Level
SCAFFOLDING (Working Persons working at height. Scaffold modified by Scaffold collapse H PTW Rules & Conditions for
at height ) unauthorised. Contractors
Persons fall from heights TRA
ADCO Volume 10 Parts
Injury Scaffold modified by certified scaffolders only 16,17,18
Fatality Certified scaffolding inspectors
Scafftag (SAFE FOR USE) or (UNSAFE FOR

USE) is always attached at access ladder.
Close supervision
Incomplete scaffold Scaffold collapse M Personnel are not allowed to use scaffold till
members/components. the green scafftag is signed and displayed.
(guardrails,toeboards etc..) Persons fall from heights
Personnel are NOT allowed to work at vicinity
Injury of incomplete scaffolds.
Fatality
Heavy or/and Loose material Scaffold overloaded H Never overload scaffold (consider weight of
on platform personnel plus material)
Collapse of scaffold
Never stack loose material on platform
Free falling objects
Provide toe-boards
Injury to personnel
Provide mesh guard when applicable
Slippery or unstable access Fall of personnel from height H Standard access aluminum or wooden ladder
ladder. anchored at bottom and tied at top
Injury/fatality
Wooden ladder should not be painted
Ladder is placed at 75 degree and projected

90 cm above platform
Hold of tools or material while climb/descend

ladder is NOT allowed
Bracing and/or supports is Scaffold collapse H Never use damaged, bent, flame-cut, split-end
LTA. & mushroom headed tubes.
Loose couplings Persons fall from heights
Bracings are adequate, tightened at the
Injury scaffold's facade and approved by certified
inspector/engineer
Fatality
Scaffold footings on uneven/ Unstable scaffold H Scaffold is erected on even/leveled/hard

soft ground. surface.
Collapse of scaffold
Use metal plates footings.
Injury
When ground is sandy (soft), place planks
Property damage between the metal plate footing and ground.
Damaged/bent Unstable scaffold M Never through scaffold material from heights

ledgers,transoms,standards (during scaffold dismantle process)
etc.. Collapse of scaffold
Inspect scaffolding members prior start of
Injury erection
Property damage
Cracked,knotted,nailed Broken planks M Scaffold boards (planks) should be free of

planks faults such as, damaged hoop iron, broken,
Fall from height twisted, split, worn, nailed etc.
Injury
Fatality
Home made scaffold Collapse of scaffold M Use standard scaffolding members
material/ ladder (bracing,ledgers,stnadards,couplings, ladder
Injury ect..)
Use of dust screen made of Fire M Use fire retardant dust screen
material can easily catch fire. Injury
Damage to property
Excavation adjacent to Unstable scaffold M Weekly inspection by certified inspector
scaffold footings
Collapse of scaffold Avoid excavation at vicinity of scaffolds
Injury PTW system
Property damage
Personnel working below Free falling objects H Strictly avoid such SIMOP
already erected scaffold
Injury Proper work plan
Already erected scaffold Free falling objects H Use alternate access

obstruct site entry/access
Injury When there is no alternate access, conduct
TRA to evaluate adequacy of protection
against free falling objects and impact of
removed scaffold components on stability of
whole scaffolds
Use of flammables on Fire H Wet down scaffold wooden boards prior the
wooden platform (welding) start of welding and after completion.
Visually check whole area during welding

operation and at the end of every shift.
Area is free of flammable material
Scaffold in use after bad Slip, Trip & Fall H Following rain, overturn (upside down) platform
weather planks before use.
Injury
Thoroughly check scaffolding every week and
following bad weather (storm, rain)
JO ADCO J.O ADCO Engineer

Contractor
Contractor's Contractor JP Engineer/Supervisor
Construction Certified Scaffolding
Manager HSE erectors/inspectors
Professionals
HSE Engineer
Scaffolding
erectors/inspectors
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Activity Description: N.D.T
Revision Date:
Risk Potential
P E A R Prob
Level
N.D.T WORK Ionizing radiation Unsealed radioactive Exposure of personnel to H PTW HSE Procedure Manual
Import, transport, Handle, material/source harmful radiations. TRA Vol.10 part 31
Ionizing Radiation storage & export Emergency Procedures ADNOC Cop V3-09
GAMMA ray (Sealed Pre-start checklist (HSE plus Quality)
radioactive materials).
Any use of unsealed radioactive materials,
shall be subject to additional requirements and
specific authorization from ADNOC and
Government (if applicable) prior to being
performed.
Accidental damage to sealed Exposure of public, animal life H PTW. Strictly follow all guidelines of ADCO ADCO Volume 10. Part 31.
source storage container and environment to harmful Procedure Manual Vol.10 Part 31(ionizing
(during transportation for radiation. Radiation) Approved Method
example) Statement
Source catch fire Carry-out TRA chaired by the appointed
Non-authorized personnel Radiation Protection Supervisor (RPS).
enter hazardous area during TRA must address procedures for import,
execution of work. transport, handling, storage and export of
ionizing radiation source. Emergency
Preparedness in case of vehicle accident, fire
& theft must be addressed as well.
Source of ionizing radiation is stored and

transported in accordance with UAE
rules/regulations & ADCO relevant procedures
Vol.10 Part 31 Para. 31.14 & 31.15. Police
authorities has to be notified prior transport of
the source from town to site and vise versa.
Signs clearly indication radioactive contents
must be displayed on sides & rear of the
vehicle.
Theft of source by Source under the custodian of H Permanent & temporary storage underground ADNOC CoP V3-09
personnel are not aware unauthorized i.e. totally unaware pit shall be provided as per ADCO guidelines
of hazards involved of the inherent fatal hazard. stipulated in Vol.10 Part 31 Para. 31.13.
Radiation level within security fence shall not

exceed 1.0 mSv/hr at the parimeter.
At no time shall be any flammables,

combustibles, explosives or other hazardous
material be kept in, or in proximity to, the
radioactive store.
Exceed the Allowable Severe illness H Personnel spend less time at the vicinity
Radiation Exposure Limit of a radiation source. In any calendar
by personnel exposed to year, the maximum permitted dose for
ionizing radiation employees aged 18 years or over is 50
mSv.
Classified Persons (site

radiographers/radiation workers) shall be
subject to dosimetric and medical
controls as defined in ADCO Procedure
Manual Vol.10 part 31 Para. 31.7 & 31.8
Increase distance between personnel and

the source
Always minimize time exposure ,

maximize distance from the source and
ensure maximum shielding.
ADCO HC Duty manager ADCO QA/QC Engineer

ADCO RPS RPS Certified & appointed
Classified Persons RPS
JO, AA, IA Certified Classified
QA/QC Persons
Experienced HSE
Engineer
ADCO HC RPS ADCO QA/QC Engineer

Classified Persons Certified & appointed
JO RPS
Certified Classified
Persons
Experienced HSE
Engineer
JO RPS
Persons
Experienced HSE
Engineer

JO RPS
Persons
Experienced HSE
Engineer
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Activity Description: TRANSPORTATION
Issue Date: March 2009
Revision Date:
Risk Potential
P E A R Prob
Level
Transport high pressure LPG cylinders Compressed flammable gas Gas leak M ADCO standards for transportation of LPG Vol.10 part 13
LPG cylinders Fire cylinders. (manual 10, part 13) Vol.10/3
Sudden release of pressure Explosion
due to corrosion or Damage to property Transport cylinders in secured cages while in
mechanical damage due to Injury/fatality vertical position
vehicle accident or improper Cylinders shall never be lifted by their valve or
storage guard
Conduct Inspection / maintenance
Storage and handling procedures
Transporting diesel or Flammables/highly flammable Corroded fuel tank Fuel spill M UAE license for contractors transporting fuel. Storage and transport
petrol fuel Fire procedures (MSDS)
Damaged fuel tank due to Loss of containment Storage and transport procedures (MSDS)
vehicle accident Injury/fatality Vol.10/3
Spark arrestor is fitted on exhaust of tanker
ADCO inspection/audit
Transport of radioactive Radioactive source Radioactive source inside the Leak of ionizing radiation H Refer to NDT Risk Register Refer to NDT Risk Register
source by L.D vehicle vehicle Fatality
Vehicle involved in accident
Transport of personnel Moving vehicle Personnel inside moving Vehicle accident H Vol.10/3
within fields vehicle Injury TRA Vol.10/3
Fatality Journey management (book in/out) UAE regulations for light &
Damages to vehicle and Driver to be ADSD trained heavy vehicles, buses
property All vehicle's seat to be provided with seat belts(
by manufacturer)
No. of passengers shouldn't be more than
number of seats
Vehicle is having IVMS installed
4WD vehicles should have rollover bar
installed.
ADCO inspection sticker is displayed at wind
shield.
Inspection & maintenance program

Reverse audible alarm installed
Control of drivers' safety behavior

Drive at night/bad weather rules and
prohibitions
Personnel are not allowed at rear of pick-ups
Mobile equipment/plant Mobile equipment with Unguarded rotating/moving Entanglement M TRA Vol 10/3
towed by vehicle rotating/moving mechanical pulleys, chains, belts etc.. Severe injury Guarded pulleys, belts ,chains etc..(home Vol.10 part 23
parts made guards are not acceptable)
Hot engine/surfaces Fuel tank close to hot Fire M TRA Safe working procedures
surfaces Injury Engine/motor is shut down during
transportation, maintenance and refuel
Spark arrestor is fitted to exhaust of engine
DP fire extinguisher
Towed equipment Equipment is heavier than Equipment slides on road. H TRA Vol.10/3
prime mover (vehicle)
Equipment detached from prime Sound/properly maintained towing components UAE rules/procedures
Unsecured towing mover (coupling)
components
Vehicle accident Vehicle is always heavier than the towed
equipment
Injury
Triangular red reflectors on rear of equipment
Brakes (specially designed for towed

equipment) are installed.
Brake lights are installed (in case the vehicle's

or prime mover's brake lights cannot be seen
by motorists)
HC JP Certified JP
Contractors' PM JO Certified JO
Driver ADSD trained driver
HC JP Certified JP
Contractors' PM JO Certified JO
Driver ADSD trained driver
Refer to NDT Risk Refer to NDT Risk Refer to NDT Risk

Register Register Register
HC JP Certified JP
HSE Engineer JO Certified JO
RSC Driver ADSD trained driver
Contractors' PM
HC JP Trained JP/JO
HSE Engineer JO Approved HSE Engineer
RSC
Contractors' PM
HC JP Trained JP/JO
RSC
Contractors' PM
HC JP Trained JP/JO
RSC Driver ADSD trained driver
Contractors' PM
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Activity Description: DEMOLITION
Revision Date:
Risk Potential
Work Activity Hazards Threats Consequences Risk Controls & Barriers Applicable Procedures Required
P E A R Prob Action By Required
Level
Demolition of concrete Removal of structure's Uncontrolled partial or total Injury to workers H Select only expert contractor to do the job. Vol. 10 part 21 HC JP Certified crane
building supporting members collapse of structure Method Statement operator
(columns, beams etc..) Injury to public TRA (develop prior start checklist) TRA guidelines Contractors' PM JO
Uncontrolled free falling PTW Certified scaffold
objects Fatality TBT PTW procedures IA,AA inspector/erectors
Damage to property/machines Crane operator Approved contractor
HSE engineer
Generate heavy dust Scaffolding
inspectors
Set out areas affected by each phase of the
work, to which access will need to be Scaffolding
controlled during dropping of debris, pre- erectors
weakening activities&deliberate collapse.
Welders
Standby fire truck
Don't dump concrete debris on roof/floor (to

avoid overload & then collapse)
Obtain building drawing
Wet down concrete with water to reduce dust.

Consider use of chutes.
Use dust mask
Asbestos Disturb asbestos material Acute / chronic health disease H When asbestos exists, follow procedures as Vol.10.part 30 HC JP Certified crane
per Vol.10 part 30 operator
Contractors' PM JO
Certified scaffold
IA,AA inspector/erectors
Substances hazardous to Hazardous substances within Occupational illness M When other substances hazardous to health Vol. 10 part 28 Crane operator Approved contractor
health working area Burns/injury exists, refer to Vol.10 part 28 (COSHH) HSE engineer
Scaffolding
inspectors
Flammable material & gases Retained/residue gas (pipes, Explosion due to spark, heat in M Obtain building drawing
tanks, etc..) gaseous atmosphere. Isolate all services and drains Scaffolding
Injury Dismantle and remove gas pipes/tanks after erectors
conduct specific TRA
Welders
Building services, including Live services within working Accidental damage to live M Obtain as built drawing
underground and adjacent zone services. Expose and identify any live underground
services Injury services
Re- route live under ground services
Isolate services, close drains
Temporary electrical services Live services within working Electrocution M Electric services (cables) are protected &
zone Fire identified
ELCB is fitted
110V is the maximum allowed
Electrical cables, sockets etc.. Are of industrial
type
DP/CO2 fire extinguishers are available
Welding/cutting operation Flying hot metal/sparks Foreign body in eyes/face M Trained welders Vol.10 part 12
Fire Use of relevant PPE
Fire extinguishers available
Check affected area is free of flammables
Check affected area at end of every shift
Fragile material/ glass Crushed fragile Flying broken glass pieces L Ensure fragile (windows glass) is carefully
material/glass during Injury to workers. removed prior start of work.
demolition process Use suitable hand gloves
Working at Heights/Scaffolds Personnel on unprotected Fall from heights. H When use of scaffold is applicable, refer to Vol.10 part 16
roof/floor. Fatality "Scaffold" Risk Register. Vol. 10 part 18
Injury
Incomplete/unsafe scaffold Personnel or material cradle is tested by third
party
Unsafe personnel cradle
(crane basket) Personnel to be evacuated from site prior start
of demolition activity
Lifting operation Unsafe lifting Injury to workers. H Refer to Lifting Risk Register when applicable. Vol. 10 part 19
operation/machine Damage to property Plant in use must have protected cabs
Vibration (due to use of jack Long exposure to vibrations Back pain, muscle cramp, L Avoid continuous long exposure to vibration,
hammer tool) generated from hand held etc..due to whole body vibration implement shift program.
jack hammer Use suitable hand gloves
Generated vibration may affect the unstable
building parts. Assess situation
Noise Long exposure to high noise Hearing deterioration or loss L Use of hearing protectors at high noisy areas. Vol.10 part 9
level (>85 db) such as when
use jack hammer or
demolition steel ball.
Machinery/Plant Machinery moves close to Injury to workers. H Banksmen are available where machines are
personnel and/or unstable Damage to property used adjacent to other workers or the public.
building Injury to public Plants must have protective cab
Removal/demolition - Confined space Personnel working in Inhale toxic gas H Method Statement Vol. 10 parts 21 & part 8 HC Contractors' PM ADCO JO,AA,IA Certified gas tester
Tanks Presence of H2S gaseous atmosphere PTW Vol.10 part 3 Operation manager EMPD HSE Certified crane operator
Breathing difficulty TRA Contractor manager
Lack of oxygen Tank isolation Certificate. Lockout/tagout JP
Suffocation system ADCO HC
High temperature TBT SSLPE
Multi fatality Gas test Gas tester
Entry log Fire man
Adequate ventilation Crane operator
Sufficient lighting
Intrinsically safe electric equipment/light(low
voltage)
Continuous gas test
Work intervals (20 minutes)
Medically fit personnel
Competent crew
Personnel entry to be restricted to minimum
Investigate history of the tank, establish the

type of liquid and duration of storage to enable
identification of additional hazards such as
toxins or lead additives etc.
Thoroughly inspect tank to identify damaged or

heavily corroded areas/weak areas. Condition
of tank may influence method of disposal.
Strictly follow confined space entry

procedures (trained personnel with B.A)
Carry-out H2S gas test prior entry.
Ensure tank is gas free following

ventilation process.
Check for any gas accumulation between

bottom plate of tank and ground. (gas
test sensor can be passed through a hole
drilled in the bottom plate)
Operation foreman with radio to be

present all the time and to establish
communication with control room.
Charged water hoses and Dry Powder to

be provided on the area with a standby
person from Safety and Loss Prevention.
All personnel involved In the work to be

made aware of the emergency and
escape procedures.
Continuous gas monitoring to be done

using multiple gas monitor, MSA 361 or
Oldham.
Working on tank roof Workers unprotected Fall From heights H TRA attended by JP Vol.10 part 18 HC Contractors' JO Certified JO/JP
against fall from heights TRA guidelines PM JP Experienced JO/HSE
Fatality Safeya access & egress HSE engineer engineer
Injury Eliminate the hazard of having workers

on tank roof by lift the whole roof at
once, depend on availability of
resources.
Use of safety harness with two anchor

hooks (i.e. person is always anchored
even when change location)
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Activity Description: FABRICATION & WORKSHOPS
Revision Date:
Risk Potential
P E A R Prob Action By Required Required
Level
Fabrication Rotating circular saw of Unguarded rotating blade Cut off or severe fingers injury H Guarded circular saw. Vol.10 Contractor's Trained Operator. Trained & Experienced
Workshop/Machinery wood cutting machine Supervisor Operator
fatality (in case body pulled TRA Supervisor
toward the blade) Contractor's HSE Experienced supervisor
Personnel.
Wood cutting/shaping Tight sleeves only (No long loose sleeves, neck
machines chains etc..)
No Slip, Trip & fall hazards
List of competent/trained operators’ names

clearly displayed.
Push stick is available and in use.
Emergency Stop button available
Moving mechanical parts Severe injury/fatality H Guarded pulleys, belts ,chains etc..(home made Vol.10 Contractor's Trained Operator. Trained & Experienced
(belt, chain, pulley etc..) at Unguarded moving guards are not acceptable) Supervisor Operator
bar bending machine chain,pulley,belt etc.. Hands,neck or face come in Supervisor
contact with rotating mechanical Contractor's HSE
parts Personnel.
Machine is isolated and power supply cable is
physically disconnected from power supply
during maintenance.
Competent technician.
Exposed electric panels/ Operator touch live electric Electrocution H ELCB is installed and checked by competent Vol.10 Contractor's Trained Operator. Trained & Experienced
non-insulated cables cords/components etc.. electrician. Supervisor Operator
Supervisor
Contractor's HSE
No trailing electric cables. Personnel.
Machine is protected from weather.
Electric wiring and plugs are of industrial type

and running through conduit.
Flying objects during Flying wooden particles(work Eye injury/face injury H Make sure work piece is free from nails. Vol.10 Contractor's Trained Operator. Trained & Experienced
machine cut operation piece) Supervisor Operator
Flying metal particles (broken Supervisor
nail) Contractor's HSE
Personnel.
Operator to use eye protector/dust mask
Dust generation Work environment is Ingress of dust into lungs/ illness H Air suction system (machine design) Vol.10 Contractor's Trained Operator. Trained & Experienced
contaminated with dust Foreign body in eyes Supervisor Operator
generated from work piece. Supervisor
Contractor's HSE
Operator to use dust mask and eye protector. Personnel.
Machine vibrates Machine is not properly Occupational illness (back pain) H Machine to be properly placed on firm base, Vol.10 Contractor's Trained Operator. Trained & Experienced
supported thus vibrates. bolts are tightened, rubber pad between base Supervisor Operator
and footings can reduce vibration. Supervisor
Contractor's HSE Maintanence Supervisor
Personnel.
Circular saw is properly fixed, no eccentric.
Machine is leveled.
Extra care to be taken when use mobile wood

cutting machine
Ensure emergency stop button is properly

located and can be reached any time during
work process( check emergency stop button is
not blocked when cut wood pieces of big size)
Vertical (90 degree) light without shadows
Poor ergonomic Emergency stop button is Injury escalates M Height of Machine bench is adjusted to suit Vol.10 Contractor's Trained Operator. Trained & Experienced
inaccessible operator’s tall. Supervisor Operator
illumination is poor thus there Injury due blind spots. Supervisor
are shadows or dark spots. Contractor's HSE Maintenance Supervisor
Personnel.
Machine bench is either too low back pain Ensure riving knife is installed and it is at about
or too high 2 mm thicker than the saw blade.
Mass production or Work Jammed work piece. Hand/face injury H In case work piece extends beyond machine Vol.10 Contractor's Trained Operator. Trained Operator
piece dimension exceed bench, then work to be performed by two men. Supervisor
machine's capacity. The second man is to hold the free end of the Helper
piece. Contractor's HSE
Saw blade suddenly stop due to Personnel. Supervisor
high friction force between blade Serious injury.
and the work piece, which result
in sudden transfer of momentum Generated heat due to high
force from blade into the work friction force damages the work
piece. piece and shorten life of the saw
blade.
Back to Index

Activity Description: DESLUDGING
Revision Date:
Risk Potential
Ownership- Minimum Manning
Work Activity Hazards Threats Consequences Risk Controls & Barriers Applicable Procedures Required
P E A R Prob Action By
Level
DE-SLUDGING. Presence of H2S Personnel in gaseuous Inhale of toxic gas M Monitor toxic gases in the atmosphere by using ADCO MANUAL 10,PART ADCO’s Job Originator
atmosphere Gas Monitoring & Personnel Gas Monitoring 3,9,19,7
Injury
Fatality
Fire/explosion
Remove blind flange on Obtain relevant PTW (J O & HSE)
man ways & Nozzle in
roof top Carry-out TRA
Rescue team standby Job Performer
Contractor’s
Use approved & certified BA sets. ( J P & HSE ) HSE professionals
professionals
Use of B.A
Install Jets on Nozzle & Lifting operation (jet & Nozzle) Sudden release of load due Property damage M Tested and certified lifitng tackle. ADCO MANUAL 10,PART ADCO’s Job Originator
Man way to unsafe method of lift. 3,9,19,
Obtain relevant PTW (J O & HSE)
Lifitng failure
Personal injury Anti spark tools to be used. Job Performer
Contractor’s
( J P & HSE ) HSE
professionals
professionals
Bolting care
Correct PPE (BA. Etc.)
Gas detectors.
Hook Up nozzle to the Toxic gas Loose of mechanical fitting Personnel Injury. M Gas detector to be used. ADCO MANUAL 10,PART ADCO’s Job Originator
pumps will release the toxic gas 3,9,19,
Inhale toxic gas
(J O & HSE)
Lifting operation Lifting failure All Pipes and hoses to be connected properly Job Performer
Contractor’s
Rescue team standby ( J P & HSE ) HSE
professionals
Use BA sets. professionals
Gas test to be done.

PPE (BA is mandatory)
Anti spark tools.

Correct lifting method to be used such as
cranes.
Connect up hose and Toxic gas (H2S) Toxic gas leak Inhale of toxic gas M Monitor with H2 S detector and personnel gas ADCO MANUAL 10,PART ADCO’s Job Originator
pumps and start re- tester. 19,3,9,23,
suspension Falmmable gas Injury
Discharge of static electricity
which produce sparks in (J O & HSE)
Static Electricity gaseous atmosphere Fire Static electricity precautions, all pipes, earthed. Job Performer
All flanged joints jump clipped. Contractor’s

Use brass hand tools ( J P & HSE ) HSE
professionals
Ensure all nuts are tightened properly professionals
Check for leak on completion of each hose.
Continuous Gas Monitoring during operation.
Use of generator and Fire & explosion Untrained Personnel Personal injury, M ADCO PTW System to be follow. ADCO MANUAL 10,PART ADCO’s Job Originator
centrifuge unit. 19,3,9,23,
(J O & HSE)
Gas leak, Equipment to be away from the live tanks as Job Performer
per approved layout.
Contractor’s
Hit All equipments to be certified for Zone 0, 1, 2 ( J P & HSE ) HSE
professionals
. professionals
Third party certifications for Lifting and color
code.
Pump out recovered Oil Spills. Failure of pump Personal injury, M H2S monitors to be worn at all times. ADCO MANUAL 10,PART ADCO’s Job Originator
crude oil to other tank 19,3,9,23 (J O & HSE)
Fire & explosion Damage of Hoses Gas leak, Equipment to be properly certified and Job Performer
inspected for Zone 0,1 & 2.
Contractor’s
Hit Monitor pump at all times. ( J P & HSE ) HSE
professionals
professionals
Remove “D” doors of the Presence of H2S gaseuos atmospehre Inhale of toxic gas M Carry-out lifting R.A ADCO MANUAL 10,PART ADCO’s Job Originator
tank 19,3,9,23,
Lifting failure Injury
(J O & HSE)
Lifting operation Gas leak, Anti spark tools to be used. Job Performer
Contractor’s
Third party equipment certification for color ( J P & HSE ) HSE
coding and Zone 0,1,2 professionals
professionals
H2S monitor to be used
Start Ventilation with Presence of H2S and gaseuos atmospehre Inhale of toxic gas M Extract fan to be fixed properly with manhole ADCO MANUAL 10,PART ADCO’s Job Originator
extract fans and Monitor falmmables (by using frame) 19,3,9,23,
Injury
(J O & HSE)
Gas test to be conducted hourly and it should Job Performer
be recorded
Contractor’s
( J P & HSE ) HSE
professionals
professionals
Insert pneumatic driven Fire & Explosion. Trip hazard while walking Personal injury, M PPE (B.A) to be worn all times. ADCO MANUAL 10,PART ADCO’s Job Originator
lights into the tank inside the tank 19,3,9,23, (J O & HSE)
Gas leak, H2S monitor. Job Performer
Contractor’s
Hit Light fittings to be certified for Zone- 0 ( J P & HSE ) HSE
professionals
professionals
Remove the tank floating Toxic gas presence Improper Tools Personal injury, M Always wear required B.A ADCO MANUAL 10,PART ADCO’s Job Originator
roof's secondary and the 19,3,9,23,
Lifting risk Use proper lifting techniques to remove the (J O & HSE)
primary seal
seal.
Gas leak, Job Performer
Removed seals to be kept at safe place Contractor’s
Hit ( J P & HSE ) HSE

professionals
Gas test to be conducted professionals
Non sparking tools to be used

Toxic gas presence Improper Tools Personal injury, M Always wear required PPE’s (eg, Hand Gloves, ADCO MANUAL 10,PART ADCO’s Job Originator
Goggles,etc, 19,3,9,23,
Use proper lifting techniques to remove the (J O & HSE)

seal.
Removed seals to be kept at safe place
Gas test to be conducted.
Non sparking tools to be used
B.A sets to be worn all the times while

removing seal.
Lifting risk Accessing to Height Gas leak, Job Performer
Contractor’s
Hit, ( J P & HSE ) HSE
professionals
professionals
Man Entry into the tank H2S Gaseuos atmosphere Inhale of toxic gas M Four number of personnel to be allowed in to ADCO MANUAL 10,PART ADCO’s Job Originator
the tank. 19,3,9,23
Poor visibility
Confined space slip, trip & fall (J O & HSE)
Gas test to be done prior to entry Job Performer
Oxygen level is LTA
Oxygen deficiency Breath difficulty, suffocation. Contractor’s
Proper ventilation and Exhaust to be provided. ( J P & HSE ) HSE

professionals
professionals
Log book to be in place.
Pneumatic lighting and tools to be used in the

confined space.
For each person inside the tank, one standby

person should be outside.
Hot work permit and Confined entry certificate

shall be at work place.
B.A sets to be worn all the times in the tank.
Hydro-dozer operation Machinary in gaseuos Poor visibility Mechanical damages M Ensure Hot work permit & Confined Space ADCO MANUAL 10,PART ADCO’s Job Originator
inside tank atmosphere Entry Certificate compliance. 19,3,9,23
Machinary in confined space Gaseuos atmosphere fire (J O & HSE)
Poor visibility injury
confined space Oxygen level LTA Suffocation Proper ventilation and Exhaust to be provided. Job Performer
Contractor’s
Gas test to be done prior to entry ( J P & HSE ) HSE
professionals
Source of ignition in gaseuos professionals
atmosphere
Log book to be in place.
Ensure TBT prior to dozer operation
Make sure to communicate tank details
Ensure Drivers have adequate experience
Ensure adequate illumination with pneumatic

lights
B.A sets to be worn all the times in the tank.
Dozer operators to be certified for BA
Take a driving trial prior to Tank entry

Four number of personnel to be allowed in to
the tank.
Four number of personnel to be allowed in to

the tank
.
For each person inside the tank, one standby
person should be outside
Appropriate placement of Air Cylinder Trolley

to ensure air – hose length is adequate to
prevent hose disconnection,
Certified air cylinders, hoses.

Ensure equipment is classified according to
zone & it is in good operating condition.
Ensure there is level switch for hydraulic

power pack to ensure auto shut off.(To prevent
bursting)
Dozer operators to be given 10 minutes break

after every 20 minutes to maintain efficiency
Manual desludging Fire, Hose burst Personnel Injury M Use of B.A ADCO MANUAL 10,PART ADCO’s Job Originator
19,3,9,23
& Diesel mopping and (J O & HSE)
hydro getting
Slip and Trip Slippery area Eye irritation Gas test to be conducted. Job Performer
Contractor’s
High Pressure Chemical handling Slip Certified Personnel for High Pressure Jetting ( J P & HSE ) HSE
professionals
professionals
Disposal of Dry Sludge Lifting and transporting risk. Improper Handling Environmental M Proper lifting techniques to be used to lift the ADCO MANUAL 10,PART ADCO’s Job Originator
waste drums.(Drilling Box) 19,3,9,23
Filling more than 75% of the (J O & HSE)

skip capacity
Environmental Pollution ADCO Driving procedures to be followed Job Performer
. Contractor’s
Fire, Driver to be qualified with ADSD. ( J P & HSE ) HSE
professionals
professionals
Vehicle with should be fitted with VMD.
Proper packing to be done.
Proper and approved transportation to ADCO

approved disposal site.
Competency
Required
ADCO Engineer
Crew trianed on use B.A
Cetified gas tester
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
.
ADCO Engineer
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
.
ADCO Engineer
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
.
ADCO Engineer
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
.
ADCO Engineer
Contractor Engineer
HSE Engineer
.
ADCO Engineer
Contractor Engineer
HSE Engineer
ADCO Engineer
Contractor Engineer
HSE Engineer
.
Back to Index

Activity Description: PAINTING
Issue Date: March 2009
Revision Date:
Risk Potential
Ownership-
P E A R Prob Action By
Level
Painting Toxic fumes Contaminated working area Eye, throat, lungs & respiratory H MSDS (Material Safety Data Sheet) of the MSDS ADCO
irritation. chemicals being used should be made
available and instruction to be communicated
with working crews.
Paints containing lead application SHALL NOT

be used.
Chemicals Skin contact Dermatitis Metal surfaces previuosly painted with lead - ADCO HSE volume 10. Job Originators,
based paint shall NOT be cut or welded Part -26 HSE Advisors
Oral ingestion General weakness, loss of without the use of full respiratory protection.
appetite, inability to sleep,
irritability, pains in the muscles,
joints and abdomen, mental
retardation, anaemia, sterility,
central nervous system
disorders and reproductive
effects
Environmental pollution
Mixing, application and Lead Skin contact harmful & carcinogenic effect Display warning signs and make others away
clean up from inhaling the vapor.
Oral ingestion
Explosive vapors Confined space, explosive Suffocation • Special care shall be taken while mixing of .- ADCO PTW system Contractors.
mixture paints, avoid contact with skin; wear PVC or
Fire rubber hand gloves and coverall (MSDS to be (Job Performers,
referred). Construction
Explosion Supervisors, Safety
Officers.
• Use safety goggles to avoid the paint contact
with eyes. Also paints to be handled properly
to avoid any splash.
- maintain good practices of hygiene.
• Empty and full drums of paints to be
segregated.
• Mixing shall be carried out on concrete floor
or use of polythene sheet.
• Spillage if any to be cleared immediately.
• Safe clean up and disposal procedure should
be followed.
• Signage of No Smoking/No Naked light
should be displayed.
• Sufficient number of fire extinguishers should
be made available near by during the painting
work
• Give sufficient rest in between the painting
job.
• Change person as and when required.
Minimum Manning Competency
Required Required
- Job Originator and - Certified JO / JP

Job Performer.
Safety Advisors /
Officers
Approved by ADCO
Safety Engineers /
Officers.
Construction
Contractor Supervisor Supervisor.
Back to Index

Activity Description: SHOT BLAST
Issue Date: May 2009
Revision Date:
Risk Potential
P E A R Prob
Level
Grith Blasting High pressure(compressed air) Uncontrolled release of Burst of mechanical fittings H TRA/PTW ADCO HSE volume 10.
stored pressure Enter of air into blood stream Part -25 & part 9
Eye,nose,ear and/or skin injury Operative feeding the shot blast machine shall
use: MSDS
a- Appropriate respiratory protection in addition
to the standard equipment required by Vol.10
part 9
b- Suitable and sufficient hearing protection
shall be used (consider proximity of the work)
c- Efficient ventilation shall be provided to
remove the airborne contamination when work
in a confined space
Hazardous dust (crystalline Working area contaminated Occupational diseases- Inhale Restrict access work zone which is identified
silica etc) with crystalline silica, of Silicosis, tuberculosis, by signs or similar means as being a
Metal dust airborne and metal dust. airborne, crystalline silica, metal contaminated area.
dust etc..
Damage to the environment
Pressurized grit hit corroded Flying metal chips Eye injury Regular maintenance and cleaning of filters.
metal surface
High noise level Skin injury
Friction sparks Inhale of metal dust
Loss of hearing
Fire
All moving mechanical parts are

enclosed/guarded.
Competent operators.
Consider prevailing wind and its impact on

operators and surrounding. Place screen as
applicable
Areas allocated to shot blasting shall be fenced

/ barricaded to prevent unauthorised access
The blaster should not work continuously for

more than 40 minutes with a minimum rest
period of 10 minutes to prevent permanent
injury from vibrating equipment.
All piping, fittings and hoses must be checked

daily for tightness and leakage. Don't use
screw type clips. Use both/nut type clips.
Secure all hoses joints by chain.
Only approved blasting materials shall be

used. Only non-silica shot blasting medium
shall be used.
Air compressors used for shot blasting

operations shall be in good mechanical
condition & earthed
Face hood air filter shall be of approved type

and properly maintained.
The nozzle of the air hose shall be fitted with a

deadman handle & earthed
Air compressor exhaust shall be fitted with

spark arrestor when work in hazardous area
ADCO HC JO Experienced shot blast

JP operator
Contractors' PM Shot blast operator
HSE engineer Approved SHE engineer
Back to Index

Activity Description: WELDING/GRINDING
Revision Date:
Risk Potential
P E A R Prob
Level
Oxy-Acetylene Welding Compressed gas (Oxygen) Unsafe storage/high Fatality H TRA Vol. 10 part 11,12 &13
Compressed gas temperature Fire Store cylinders under shade, secured and
(Acetylene) Explosion in upright position
Unsafe handling of gas Mechanical damage result in Store/transport cylinders in upright
cylinders gas leak position & secured position
Oxy-acetylene set to be used while
secured in trolley in upright position
Flash back arrestors fitted on both
oxygen and acetylene cylinders
Open flame Presence of hydrocarbons Fire H TRA Vol. 10 part 11,12 &13
Explosion Relevant PTW
Gas test of area prior start and during
welding process
Never leave gas cylinders and hoses
inside any confined space during break
time
Carry-out gas leak test on
cyulinders,hoses and gauges
Use friction lighter
Stand by DP fire extinguishers
Welding operation Fly hot metal slag Eye & body injury/burns M Protective clothing as per vol.10 part 12
recommendation
Grinding, using portable Rotating disc Unguarded disc Disk rupture H Disc is guarded by standard guard Vol. 10 part 11,12 &13
power grinder
Loose disc Flying metal chips Disk is fixed/tightened as per
manufacturer recommendations
Disk is running above its Serious injury
designed maximum R.P.M Select proper disk. i.e. Designed
Inhale dust maximum RPM of disk is compatible with
Disk is misused the motor RPM
Hearing loss
Dust Use disk as it is designed for. i.e. cutting
disk is for cutting operations only and
Noise grinding disk is for grinding operations
only.
Use suitable PPE (dust mask & impact

resistance face visor). Don't use welding
visor as impact resistance face visor.
Live electricity Loose connections Electrocution H Use pneumatic disk grinder/cutter Vol. 10 part 11,12 &13
whenever possible
Damaged cables
Use industrial type cables/sockets
Lack of insulation
Use double insulated power
Humid environment cutter/grinder (110V maximum)
ELCB is fitted and measured by

competent electrician
HC JO Certified welder
Contractors' PM JP
Welder
Contractors' PM JP Certified gas tester
Welder
Gas tester
Contractors' PM JP Citified electrician
Welder
Electrician
Contractors' PM JP Citified electrician
Welder
Electrician
Possible Incident
Cause (BUGS)
Unaware of Management of Not complying with

Lack of knowledge/ Not learn from Lack of Inspection
Haz.Identification/ Blind Operation Change/Non- operating
Inad.training Nearmisses & maintenanace
PTW compliance procedures
Hydraulic oil leak

Crane Operator is not Capacity of newly Use of Crane or lifting Lifting supervisor is not
Personnel stand under Load is not visible to tackle with expired test evidence found at
trained on that particular m obilized crane or lifting aware of relevant
suspended load crane operator crane’s engine or at
crane tackle is L.T.A certificate reported nearm isses
vicinity of out riggers
Operator extends
Personnel stand at W ork site changed or
Riggers and/or rigging crane’s out rigger Nearm iss definition is
hazardous zone while load capacity/shape Lifting operation is not
supervisor are not without ensure not clear to JP and/or Corroded lifting tackle
extending crane’s changed without perform supervised
com petent for the job hazardous area is riggers / crane operator
outriggers Task Risk Assessm ent
free of personnel
Crane is used for

Lifting Supervisor other purpose than Newly m obilized lifting
Crane operator start lift lifting m aterial Crane’s sling is not
Swing of load above live doesn’t have previous Perform lifting operation crew is not aware of
the load while rigger is greased and/or
oil/gas installations experience on that (like lifting personnel, without PTW recorded nearm iss
still fixing the slings dam aged, bent etc,,
particular task pulling etc..) reports
Preventive m aintenance
Task Risk Assessm ent program/reports are
JP is not aware of PTW
requirem ents not conducted or JP is m issing
not aware of it
Crane is used for
Lifting Supervisor other purpose than Newly m obilized lifting
Crane operator start lift lifting m aterial Crane’s sling is not
Swing of load above live doesn’t have previous Perform lifting operation crew is not aware of
the load while rigger is greased and/or
oil/gas installations experience on that (like lifting personnel, without PTW recorded nearm iss
still fixing the slings pulling etc..) dam aged, bent etc,,
particular task reports
Task Risk Assessm ent program/reports are
JP is not aware of PTW
requirem ents not conducted or JP is m issing
not aware of it
ng with
Not learn from Lack of Inspection
ng
Nearmisses & maintenanace
res
Hydraulic oil leak

or lifting Lifting supervisor is not
red test aware of relevant evidence found at
crane’s engine or at
e reported nearm isses
vicinity of out riggers
n is not Nearm iss definition is

not clear to JP and/or Corroded lifting tackle
d
riggers / crane operator
Newly m obilized lifting

Crane’s sling is not
operation crew is not aware of greased and/or
W recorded nearm iss dam aged, bent etc,,
reports
essm ent program/reports are
or JP is m issing
of it
Newly m obilized lifting
Crane’s sling is not
operation crew is not aware of greased and/or
W recorded nearm iss
dam aged, bent etc,,
reports
essm ent program/reports are
or JP is m issing
of it
ADCO Constru
Activity Description:
Issue Date:
Revision Date:
Work Activity Hazards Threats Consequences

Risk Potential
Risk Controls & Barriers Applicable Procedures

P E A R Prob
Level
ADCO Constru
Activity Description:
Issue Date:
Revision Date:
Work Activity Hazards Threats Consequences

Risk Potential
Risk Controls & Barriers Applicable Procedures

P E A R Prob
Level

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Register Custodian: EMPD

Activity Description: LIFTING

Ownership-Action Minimum Manning

Blind drive Collision, injury, death,

Approved lift plan in place

Register Custodian: EMPD

Issue Date: April 2009

Provide plenty of drinking water.

Provide shade as practical

Carry-out oxygen deficiency test

Provide air blower if applicable

Minimum Manning Competency

ADCO & Contractor CM / HSE

ADCO J O ADCO Construction &

ADCO J O ADCO Construction &

ADCO J.O ADCO Construction &

Register Custodian: EMPD

During TRA, consider the preparation of

Before any work is permitted on the test

Conduct Chemical Hazard Assessment

Water, whether contaminated with

Protective clothing shall be worn when

Except where it is required to meet

Strength testing using a liquid other than

Controls/Gauges must be located at a

ADCO HC HC/J O / J P Construction Engineer

HSE Professional HSE Engineer

Register Custodian: EMPD

Fatality Certified scaffolding inspectors

Scafftag (SAFE FOR USE) or (UNSAFE FOR

Ladder is placed at 75 degree and projected

Hold of tools or material while climb/descend

Scaffold footings on uneven/ Unstable scaffold H Scaffold is erected on even/leveled/hard

Damaged/bent Unstable scaffold M Never through scaffold material from heights

Cracked,knotted,nailed Broken planks M Scaffold boards (planks) should be free of

Injury PTW system

Already erected scaffold Free falling objects H Use alternate access

Visually check whole area during welding

Area is free of flammable material

JO ADCO J.O ADCO Engineer

Register Custodian: EMPD

Source of ionizing radiation is stored and

Radiation level within security fence shall not

At no time shall be any flammables,

Classified Persons (site

Increase distance between personnel and

Always minimize time exposure ,

ADCO HC Duty manager ADCO QA/QC Engineer

ADCO HC RPS ADCO QA/QC Engineer

ADCO HC RPS ADCO QA/QC Engineer

Register Custodian: EMPD

Inspection & maintenance program

Control of drivers' safety behavior

Personnel are not allowed at rear of pick-ups

Spark arrestor is fitted to exhaust of engine

Brakes (specially designed for towed

Brake lights are installed (in case the vehicle's

Refer to NDT Risk Refer to NDT Risk Refer to NDT Risk

Register Custodian: EMPD

Don't dump concrete debris on roof/floor (to

Obtain building drawing

Wet down concrete with water to reduce dust.

Investigate history of the tank, establish the