CAESAR II 2014 Ver.7.00.01.

1600, (Build 14100Date:MAY 28,2019 @19:13 Pg: 1

Job: C:\Mohan\Projects (Current)\Chiyoda - Exxon\Detail Engineering\PIPELINE INTEGRITY ANALYSIS REPO

CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations

Flange Inside Diameter [B] (User to verify) ......(mm.) 202.740

Flange Thickness [t]..............................(mm.) 39.700
Flange Rating (Optional) .............................. 300.000

Bolt Circle Diameter .............................(mm.) 330.200

Number of Bolts ....................................... 12.000
Bolt Diameter ....................................(mm.) 22.225
Bolt Initial Tightening Stress ............(N./sq.mm. )

Uncompressed Gasket Thickness ....................(mm.) 4.500

Grade of Attached B16_5 ANSI Flange.................... 1.101
Leak Pressure Ratio [m] ............................... 3.000
Effective Gasket Modulus ..................(N./sq.mm. ) 3016.450

Externally Applied Moment ..... (optional) ....(N.m. ) 13203.000

Externally Applied Force ...... (optional) .......(KN.) 2.110
Pressure [P]...............................(N./sq.mm. ) 4.672

Disable Stress Calculations (Y/N) ..................... N

Flange Type (1-8, see ?-Help or Alt-P to plot) ........ 1.000

Flange Outside Diameter [A].......................(mm.) 380.000

Design Temperature ................................ C 90.000

Small End Hub Thickness [g0]......................(mm.) 8.180

Large End Hub Thickness [g1]......................(mm.) 28.630
Hub Length [h]....................................(mm.) 70.300

Flange Allowable @Design Temperature ......(N./sq.mm. ) 137.892

Flange Allowable @Ambient Temperature .....(N./sq.mm. ) 137.892
Flange Modulus of Elasticity @Design ......(N./sq.mm. ) 198569.016
Flange Modulus of Elasticity @Ambient .....(N./sq.mm. ) 203395.344
Bolt Allowable @Design Temperature ......(N./sq.mm. ) 172.365
Bolt Allowable @Ambient Temperature .....(N./sq.mm. ) 172.365
Gasket Seating Stress [y] .................(N./sq.mm. ) 68.948

Flange Allowable Stress Multiplier .................... 1.000

Bolt Allowable Stress Multiplier (VIII Div 2 4-141) ... 2.000

Disable Leakage Calculations (Y/N) .................... N

Disable ANSI B16.5 Checks (Y/N) ....................... Y
Flange Face OD or Lapjt Cnt OD....................(mm.) 269.900
Flange Face ID or Lapjt Cnt ID....................(mm.) 202.740
Gasket Outer Diameter ............................(mm.) 263.700
Gasket Inner Diameter ............................(mm.) 233.400
Nubbin Width .....................................(mm.)
Facing Sketch ......................................... 2.000
Facing Column ......................................... 2.000
CAESAR II 2014 Ver.7.00.01.1600, (Build 14100Date:MAY 28,2019 @19:13 Pg: 2
Job: C:\Mohan\Projects (Current)\Chiyoda - Exxon\Detail Engineering\PIPELINE INTEGRITY ANALYSIS REPO

CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations

Flange Type: (Integral Weld Neck)

Effective gasket width parameters:

Effective gasket seating width, b......(mm.) 6.9355
Diameter of gasket load reaction, G....(mm.) 249.8290

SAFETY FACTOR SUMMARY for the different Flange Models

analyzed. (SAFETY FACTOR = Allowed/Actual)
SAFETY
FACTOR
Flexibility/Gasket Compression Model (Leakage).. 5.51
ASME Model Operating (Stress)................... 1.06
ASME Model Seating (Stress)..................... 1.31

FLANGE FLEXIBILITY MODEL ---------------------------------

BOLTED FLANGE CHARACTERISTICS:

Initial Tightening Stress in the Bolt (Not the seating

stress): 332 N./sq.mm.

Approximate Torque required to induce the above initial

stress: 299 N.m.

GASKET COMPRESSION: COMPRESSION

(mm.)
After Initial Boltup (Ci)........... 0.2115863413

Loss-of due to Pressure (Cp)........ 0.0159441121

Loss-of due to Applied Moment (Cm).. 0.0147170387
Loss-of due to Applied Force (Cf)... 0.0001468981
Loss-of due to all loads (CL)....... 0.0308080483

Initial minus all Losses (Ci-CL).... 0.1807782948

For Leak-Proof Joint (Creq)......... 0.0418186933
Excess available (Ci-Creq) ......... 0.1697676480

LEAKAGE SAFETY FACTOR: (If less than one then joint

leakage is predicted.) (Allowed/Actual)

Pressure Only (Ci-Creq)/Cp ............. 10.65

Force Only (Ci-Creq)/Cf ................ 1155.68
Moment Only (Ci-Creq)/Cm ............... 11.54

Pressure+Force+Moment (Ci-Creq)/CL ..... 5.51

ASME SECT VIII DIV 1 STRESS MODEL ------------------------

CAESAR II 2014 Ver.7.00.01.1600, (Build 14100Date:MAY 28,2019 @19:13 Pg: 3
Job: C:\Mohan\Projects (Current)\Chiyoda - Exxon\Detail Engineering\PIPELINE INTEGRITY ANALYSIS REPO

CAESAR II ANALYSIS REPORT: Flange Leakage/Stress Calculations

ACCORDING TO A05 APP 2-14, THE FOLLOWING RIGIDITY

FACTORS SHOULD BE LESS THAN 1.0

ASME Rigidity Factor "J", Operating Case ....... 0.2978

ASME Rigidity Factor "J", Seating Case ......... 0.2346

CALCULATED STRESSES (N./sq.mm. )

OPERATING ALLOW SEATING ALLOW

--------- ----- ------- -----

Longitudinal Hub .. 136 207 110 207

Radial Flange ..... 124 138 100 138
Tangential Flange . 70 138 56 138
Maximum Average ... 130 138 105 138
Bolting ........... 183 345 116 172

"*" Indicates Failure for an item.

STRESS SAFETY FACTOR: (If less than one then joint

failure is predicted.) (Allowed/Actual)

OPERATING SEATING
--------- -------

Longitudinal Hub .... 1.52 1.88

Radial Flange ....... 1.11 1.38
Tangential Flange ... 1.97 2.44
Maximum Average ..... 1.06 1.31
Bolting ............. 1.88 1.49