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Temposonics®

Magnetostrictive Linear Position Sensors

EP /   EL Analog
Data Sheet

– For standard applications


– Position measurement with more than one magnet
– Ideal for limited installation space
Temposonics® EP / EL Analog
Data Sheet

MEASURING TECHNOLOGY

The absolute, linear position sensors provided by MTS Sensors rely


on the company’s proprietary Temposonics® magnetostrictive techno- Sensing element (Waveguide) Position magnet (Magnetic field)
logy, which can determine position with a high level of precision 2
and robustness. Each Temposonics® position sensor consists of a 1
ferromagnetic waveguide, a position magnet, a strain pulse converter
and supporting electronics. The magnet, connected to the object in
motion in the application, generates a magnetic field at its location on
the waveguide. A short current pulse is applied to the waveguide. This
3
creates a momentary radial magnetic field and torsional strain on the 4
waveguide. The momentary interaction of the magnetic fields releases Torsional strain pulse converter
a torsional strain pulse that propagates the length of the waveguide. 5
When the ultrasonic wave reaches the end of the waveguide it is con-
verted into an electrical signal. Since the speed of the ultrasonic wave Measurement Cycle
in the waveguide is precisely known, the time required to receive the
1 Current pulse generates magnetic field
return signal can be converted into a linear position measurement with
both high accuracy and repeatability. Interaction with position magnet field
2
generates torsional strain pulse

3 Torsional strain pulse propagates

4 Strain pulse detected by converter

5 Time-of-flight converted into position

Fig. 1: Time-of-flight based magnetostrictive position sensing principle

EP / EL SENSOR

Robust, non-contact and wear free, the Temposonics® linear position


sensors provide the best durability and precise position measurement
feedback in harsh industrial environments. Measurement accuracy
is tightly controlled by the quality of the waveguide manufactured
exclusively by MTS Sensors.

The compact Temposonics® EP as well as the ultra low Temposonics®


EL are profile sensors suitable for standard applications and in parti-
cularly for applications with limited installation space. The evaluation
electronics is accomodated in an aluminum sensor housing. Typical
fields of applications are plastics industry, metal forming and wood-
working as well as factory automation.

Fig. 2: Typical application: Factory automation

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Temposonics® EP / EL Analog
Data Sheet

TECHNICAL DATA

Output
Voltage 0…10 VDC or 10…0 VDC, 0…10 VDC and 10…0 VDC (controller input resistance RL > 5 kΩ)
Current 4…20 mA or 20…4 mA (minimum / maximum load: 0  /  500 Ω)
Measured variable Position / option: multi-position measurement (2 positions)
Measurement parameters
Resolution Infinite
Cycle time Typ. 0.3 ms < t < 2 ms (depending on stroke lengths)
Linearity 1 Magnet slider: ≤ ±0.02 % F.S. (minimum ±60 μm), U-magnet: ≤ ±0.02 % F.S. (minimum ±60 μm),
block magnet: ≤ ±0.03 % (minimum ±90 µm)
Repeatability ≤ ±0.005 % F.S. (minimum ±20 μm)
Operating conditions
Operating temperature −40…+75 °C (−40…+167 °F)
Humidity 90 % rel. humidity, no condensation
Ingress protection  2,3
IP67 (if mating connectors are correctly fitted)
Shock test 100 g (single shock) IEC standard 60068-2-27
Vibration test 15 g / 10…2000 Hz IEC standard 60068-2-6 (resonance frequencies excluded)
EMC test Electromagnetic emission according to EN 61000-6-3
Electromagnetic immunity according to EN 61000-6-2
The sensor meets the requirements of the EC directives and is marked with .
Magnet movement velocity Magnet slider: ≤ 5 m/s; U-magnet: Any; block magnet: Any
Design / Material
Sensor electronics housing Aluminum
Sensor profile Aluminum
Stroke length 50…2540 mm (2…100 in.)
Mechanical mounting
Mounting position Any
Mounting instruction Please consult the technical drawings and the brief instructions (document number: 551684)
Electrical connection
Connection type M12 (5 pin) male connector
Operating voltage +24 VDC (−15 / +20 %); UL recognition requires an approved power supply with energy
limitation (UL 61010-1), or Class 2 rating according to the National Electrical Code (USA) /
Canadian Electrical Code.
Ripple ≤ 0.28 VPP
Current consumption 50…140 mA
Dielectric strength 500 VDC (DC ground to machine ground)
Polarity protection Up to −30 VDC
Overvoltage protection Up to 36 VDC

1/ Magnet slider # 252 182 and # 252 184, U-magnet # 251 416-2 and block magnet # 403 448
2/ The IP rating is not part of the UL recognition
3/ The IP rating IP67 is only valid for the sensor electronics housing, as water and dust can get inside the profile

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Temposonics® EP / EL Analog
Data Sheet

TECHNICAL DRAWING

Temposonics® EP Sensor
electronics
housing Null zone Stroke length Dead zone
13 48.8 35 50…2540 68
(0.51) (1.92) (1.38) (2…100) (2.68)

5 pin M12
Magnet

(2.33)
59.2
(1.71)

(1.65)
43.5

42
(1.22)
31

35.6 (1.40) * 14.6 Mounting clamps


2 (0.08)

50 (1.97) (*) (0.57)


68 (2.68)
*
Start position
Magnet slider S: 19 (0.75)
Magnet slider V: 19 (0.75)
U-magnet OD33: 35 (1.38)
Block magnet L: 35 (1.38)

Temposonics® EL Sensor
electronics
housing Null zone Stroke length Dead zone
13 45 35 50…2540 68
(0.51) (1.77) (1.38) (2…100) (2.68)
M12

5 pin

(1.34)
(1.06)

Magnet

34.1
27

(0.67)
(0.47)

17
12

35.6 (1.40) * 14.6 Mounting clamps


2 (0.08)

50 (1.97) (*) (0.57)


68 (2.68) *
Start position:
Magnet slider S: 19 (0.75)
Magnet slider V: 19 (0.75)
Block magnet L: 35 (1.38)

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

CONNECTOR WIRING
D34
M12 A-coded Pin Function
1 +24 VDC (−15 / +20 %)
2 2 Output 1
3 5 1 3 DC Ground (0 V)
4 4 Output 2
5 DC Ground

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Temposonics® EP / EL Analog
Data Sheet

FREQUENTLY ORDERED ACCESSORIES – Additional options available in our Accessories Guide 551444

Position magnets

Ø 32.8 33 (1.3)
(Ø 1.29) 19.5 (0.77)
43 14 57 (2.24) 14 Ø 4.3 60°

(0.12)
(Ø 0.17)

14.9 (0.59)
20 (1.69) (0.55) 49 (1.93) (0.55)

(0.81)
20.5

(0.06)
3
(0.79) Ø 23.8

1.5
18°

18°
25.3 (1)
(Ø 0.94)
7.9
25.3

M5 Ø 13.5 14
(1)

M5 140°
(Ø 0.53) (0.31) (0.55)
40 (1.58) 8 ± 2 (0.31 ± 0.08)
40 (1.58)
Distance to sensor element

Magnet slider S Magnet slider V U-magnet OD33 Block magnet L


Part no. 252 182 Part no. 252 184 Part no. 251 416-2 Part no. 403 448

Material: GFK, magnet hard ferrite Material: GFK, magnet hard ferrite Only for: EP Material: Hard ferrite
Weight: Ca. 35 g Weight: Ca. 35 g Material: PA ferrite GF20 Weight: Ca. 20 g
Operating temperature: Operating temperature: Weight: Ca. 11 g Operating temperature:
−40…+75 °C (−40…+167 °F) −40…+75 °C (−40…+167 °F) Operating temperature: −40…+75 °C (−40…+167 °F)
−40…+105 °C (−40…+221 °F) Fastening torque for M4 screws: 1 Nm
Surface pressure: Max. 40 N/mm2
Fastening torque for M4 screws: 1 Nm

Cable connectors 4 Cord sets

~ 57 Ø 15 M12 26.5
Ø 15
(~2.25) (Ø 0.6) (1.04)
(Ø 0.6)
(Ø 0.79)
Ø 20

Ø 12.2 45.5 M12×1


(1.5)

31.5
38

(Ø 0.48) (1.8)
Ø 8.8 (1.24)
~53
Ø 11.6 (Ø 0.35)
(~ 2.09) 4
(Ø 0.46) 12
Ø 11.6
Ø 20 (0.16) (0.5)
(Ø 0.45)
(Ø 0.79)

M12 (5 pin) female, straight M12 (5 pin) female, angled M12 (5 pin) female, straight M12 (5 pin) female, angled
Part no. 370 677 Part no. 370 678 Part no. 370 673 Part no. 370 675

Housing: GD-Zn, Ni / IP67 Housing: GD-Zn, Ni / IP67 Ingress protection: IP67 Ingress protection: IP67
Termination: Screw; max. 1.5 mm² Termination: Screw; max. 0.75 mm2 Cable: Shielded, pigtail end Cable: Shielded, pigtail end
Contact insert: CuZn Contact insert: CuZn Cable length: 5 m (16.4 ft.) Cable length: 5 m (16.4 ft.)
Operating temperature: Operating temperature:
−30…+85 °C (−22…+185 °F) −25…+85 °C (−13…+185 °F)
Cable Ø: 4…8 mm (0.16…0.31 in.) Cable Ø: 5…8 mm (0.2…0.31 in.)
Fastening torque: 0.6 Nm Fastening torque: 1 Nm

Mounting clamp

4 Holes
Ø 5.4 (Ø 0.21) 31 (1.22) 9 (0.35)
10 (0.39)

50 (1.97)
2 (0.08)

68 (2.68)
Mounting clamp width:
14.6 (0.57)

Mounting clamp
Part no. 403 508

Material: Stainless steel 1.4301 / 1.4305


(AISI 304 / 303)

4/ Follow the manufacturer‘s mounting instructions


Controlling design dimensions are in millimeters and measurements in ( ) are in inches I5I
Temposonics® EP / EL Analog
Data Sheet

ORDER CODE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

E 0 D 3 4 1
a b c d e f

a Sensor model
L Ultra low profile
P Compact profile

b Design
0 Without position magnet (order separately)

c Stroke length
X X X X M 0050…2540 mm
X X X.X U 002.0…100.0 in.
Standard stroke length (mm)*
Stroke length Ordering steps
50 … 500 mm 25 mm
500…2540 mm 50 mm
Standard stroke length (in.)*
Stroke length Ordering steps
2 … 20 in. 1.0 in.
20…100 in. 2.0 in.

d Connection type
D 3 4 M12 (5 pin) male connector

e Operating voltage
1 +24 VDC (−15 / +20 %) DELIVERY

f Output
• Sensor Accessories have to be ordered
Voltage • 2 mounting clamps separately.
V 0 1 0…10 VDC (1 output channel with 1 position magnet) up to 1250 mm (50 in.)
V 1 1 10…0 VDC (1 output channel with 1 position magnet) stroke length
+ 1 mounting clamp for
V 0 2 0…10 VDC (2 output channels with 2 position magnets)
each 500 mm (20 in.)
V 1 2 10…0 VDC (2 output channels with 2 position magnets) additional stroke length
V 0 3 0…10 VDC and 10…0 VDC
(2 output channels with 1 position magnet)
NOTICE
Current
Use magnets of the same type for multi-position measurement,
A 0 1 4…20 mA (1 output channel with 1 position magnet) e.g. 2 × U-magnets (part no. 251 416-2).
A 1 1 20…4 mA (1 output channel with 1 position magnet)
A 0 2 4…20 mA (2 output channels with 2 position magnets) Manuals & Software available at:
A 1 2 20…4 mA (2 output channels with 2 position magnets) www.mtssensors.com

*/ Non standard stroke lengths are available; must be encoded in 5 mm / 0.1 in. increments

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Document Part Number:
551245 Revision G (EN) 12/2016

USA GERMANY MTS, Temposonics and Level Plus are registered trademarks of MTS Systems Corporation
LEGAL NOTICES
LOCATIONS

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Tel. +1 919 677-0100 Tel. + 49 2351 9587-0 rights is granted. MTS reserves the right to change the information within this document,
Fax +1 919 677-0200 Fax + 49 2351 56491 change product designs, or withdraw products from availability for purchase without
info.us@mtssensors.com info.de@mtssensors.com notice. Typographic and graphics errors or omissions are unintentional and subject to
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