PREVENTIVE MAINTENANCE

PROGRAM Okuma Lathe

Customer Machine Run time
Machine Type Number of shifts per week
Serial Number Recommended Next Pm
Technician Date

FINDINGS
Machine Level X-Plane 0.0006 per Foot
Machine Level Z-Plane 0.0006 per Foot
Turret
A-Turret Parallelism Max .0006” over 4”
A-Turret Inclination Max .0006” over 4”
B-Turret Parallelism Max .0006” over 4”
B-Turret Inclination Max .0006” over 4”
Check stroke in and out Visual
Check clamp pressure PSI 650
Condition of live tooling engagement and drive unit Visual
Milling and turret rotation belt condition Visual
Stone out dents
Axes Check
X-A Backlash Max .0003”
X-B Backlash Max .0003”
Z-A Backlash Max .0004”
Z-B Backlash Max .0004”
Y-A Backlash Max .0004”
C backlash main spindle Max .002 deg
C backlash sub spindle Max .004 deg
Spindle
Spindle Actuator Run out Max .001”
Spindle Belt Condition & Noise Visual
Spindle nose run out Max .0005”
Spindle Bearing Temperature Max 175 F
Spindle load through ranges Visual
Sub Spindle
Sub Spindle Actuator Run out Max .001”
Sub Spindle Belt Condition & Noise Visual
Sub Spindle Bearing Temperature Max 175 F
Spindle load through ranges Visual
Electronic Checks
Primary Incoming Voltage 208v +-10%
Check & Clean Heat Exchanger Fans
Check CPU Fans for Operation Visual
Check Grounding of Machine Visual
Check Seals on OSP & Control Cabinet Visual
Function Check of the Control Key Panels
Check Operation of the E-Stop Visual
Check Operation of the Light Tower Visual
 PREVENTIVE MAINTENANCE
PROGRAM Okuma Lathe
Remove drives and clean fans and heat exchangers

Wipers
Check Wipers Visual
Inspect all Way Areas X,Y,Z and Tailstock/ Sub spindle visual
Inspect all Sliding Covers for Damage / Wear visual
Alignments
Headstock alignment to Z axis .0006” over 8.86”
Spindle center line Y axis Max .0008”
Tailstock/ sub spindle center line Okuma sets them Max .0005”
.0005”to .0015” Above center from factory
Sub spindle alignment to Z axis .0009” over 8.86”
Tailstock parallel to Z axis Max .0008” over 10”
Steady rest alignment to X axis .0005” over 6”
Oils
Change Hydraulic Oils and change Filter Use oil label on Machine
Change spindle cooling oil and change Filter
Change Ball screw cooling oil and change Filter
Clean out way oil tank and clean Filter
Check way oil Parameters
Check for Fluid Leaks Visual
Clean oil pump fans and radiators
Remove lube lines and confirm oil
Coolant System
Clean Suction Screen on Pumps
Clean filter Screens in Tank
Check Coolant Flow to Turrets visual
Clean filters in High pressure coolant unit
Check for coolant in the lower Turret and clean drain
Misc
Axis belts condition Visual
Spindle belt condition and Shiv Visual
Sub spindle belt condition and Shiv Visual
Check door safety switch function Visual
Clean Cooling Fans
Check Door Glass for Cracks and Visibility Visual
Remove Chuck and Clean it Replace seals in Air Chuck Visual
Turret index speed Check Ma-101 pg 108
Adjust Gibbs Check Ma-101 pg 151
Check touch screen operation and protective screen Visual
C axis brake pad condition Visual
Clean turret drain
Clean casting waste channels
Probe arm up and down movement and probe function
Parts catcher function
USB function/ floppy function
Create parameter, settings and program back up
Auto Door operation
 PREVENTIVE MAINTENANCE
PROGRAM Okuma Lathe
Other notable Defects
Customer
Signature