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Masterpact NW
Circuit breakers and switch-disconnectors
from 800 to 6300 A
User manual
04/2016
User manual for circuit breakers Contents
and switch-disconnectors
Masterpact NW08-63 IEC
Identifying Masterpact 2
Rating plate 2
Discovering Masterpact 4
Components 4
Using Masterpact 8
Understanding the controls
and indications 8
Charging the circuit breaker 9
Closing the circuit breaker 10
Opening the circuit breaker 11
Resetting after a fault trip 12
Locking the controls 13
Using the Masterpact
drawout chassis 16
Identifying the circuit breaker positions 16
Racking 17
Matching a Masterpact
circuit breaker with its chassis 19
Locking the switchboard door 20
Locking the circuit breaker
in position 21
Locking the safety shutters 24
Identifying the electrical auxiliaries 26
Identification of the connection terminals 26
Electrical diagrams 27
Operation 29
Discovering Masterpact's accessories 30
Micrologic control units 30
Indication contacts 31
Auxiliaries for remote operation 33
Device mechanical accessories 35
Chassis mechanical accessories 37
Inspecting and testing
before use 40
Initial tests 40
What to do when the circuit breaker trips 41
Maintaining Masterpact performance 42
Recommended maintenance program 42
Troubleshooting and solutions 43
Checking Masterpact operating conditions 45
Environmental conditions 45
04443720AA - 04/2016 1
Identifying Masterpact Rating plate
Icu kA at 415 V
DB118744
Ics = 100% Icu
150
L1 H3
H2
100
H1
65
42
N1
800 1000 1200 1600 2000 2500 3200 4000 5000 6300
Rating plate
DB118327
DB118743
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04443720AA - 04/2016 3
Discovering Masterpact Components
Drawout version
DB118375
Fixed version
DB118376
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Discovering Masterpact Components
Chassis
DB118745
04443720AA - 04/2016 5
Discovering Masterpact Components
PF "ready to close"
contact
Operating-mechanism
charging handle
SDE2 "fault-trip"
indication contact
MCH gear motor for
or Res electrical
electrical charging of
remote reset
the operating mechanism
SDE1 "fault-trip"
indication contact
Closing pushbutton
Opening pushbutton
Control unit
Operation counter
Locking by padlocks
Keylocking kit
6 04443720AA - 04/2016
Discovering Masterpact Components
Front
DB118747
ET
RES
Rating plate
"Springs charged"
and "Ready to close"
indicator
Indicator for position
of the main contacts
04443720AA - 04/2016 7
Using Masterpact Understanding the controls
and indications
DB118377
DB118379
DB118381
Circuit breaker open, charged
and "ready to close"
DB118378
8 04443720AA - 04/2016
Using Masterpact Charging the circuit breaker
The charge status is indicated as follows. The springs in the circuit breaker operating mechanism must be charged to store the
energy required to close the main contacts. The springs may be charged manually
using the charging handle or automatically using the optional MCH gear motor.
DB118748
DB118334
DB118382
or
04443720AA - 04/2016 9
Using Masterpact Closing the circuit breaker
"ready to close".
The prerequisites are the following:
bb device open (OFF)
Device not "ready to close" bb springs charged
bb no opening order present.
DB118384
If the circuit breaker is not "ready to close" when the order is given, stop the order
and start again when the circuit breaker is "ready to close". An opening order always
takes priority over a closing order.
DB118387
Locally (electrical)
Remotely
DB118388
10 04443720AA - 04/2016
Using Masterpact Opening the circuit breaker
Locally
Press the OFF pushbutton.
DB118385
DB118389
Remotely
DB118335
When connected to a remote control panel, these releases can be used to open the
circuit breaker remotely.
DB118390
04443720AA - 04/2016 11
Using Masterpact Resetting after a fault trip
Locally
If the circuit breaker is not equipped with the automatic reset option,
reset it manually.
DB118385
DB118392
Remotely
DB118335
Use the Res electrical remote reset option (not compatible with an SDE2).
DB118391
12 04443720AA - 04/2016
Using Masterpact Locking the controls
Disabling circuit-breaker
local closing and opening
DB118340
DB118339
DB118342
Locking
Close the covers. Insert the padlock
shackle, lead seal
or screws.
DB118338
DB118337
Unlocking
Remove the padlock, Lift the covers and swing The pushbuttons
lead seal or screws. them down. are no longer locked.
DB118337
DB118336
DB118343
04443720AA - 04/2016 13
Using Masterpact Locking the controls
Disabling local and remote closing
DB118345
DB118344
DB118389
Check
The controls are inoperative.
DB118346
Unlocking
Remove the padlock.
DB118347
14 04443720AA - 04/2016
Using Masterpact Locking the controls
Disabling local and remote closing
DB118389
DB118350
DB118351
Check
The controls are inoperative.
DB118346
Unlocking
Insert the key(s). Turn the key(s). The key(s) cannot be
removed.
DB118349
DB118348
DB118402
DB118749
DB118393
KIRK
Note :
DB118396
04443720AA - 04/2016 15
Using the Masterpact Identifying the circuit breaker
drawout chassis
positions
The indicator on the front signals the position of the circuit breaker in the chassis.
DB118354
bb "connected" position
DB118398
DB118353
bb "test" position
DB118397
DB118352
bb "disconnected" position
DB118399
DB118355
16 04443720AA - 04/2016
Using the Masterpact Racking
drawout chassis
DB118750
Important. The right-hand rail cannot be removed if the Removing the rails
crank has not been removed or if the circuit breaker is
Press the release tabs To put the rails back in, press the release
not fully disconnected.
and pull the rails out. tabs and push the rails in.
DB118356
DB118358
04443720AA - 04/2016 17
Using the Masterpact Racking
drawout chassis
DB118360
DB118389
Push the circuit breaker into the chassis, taking care not to push on the control unit.
18 04443720AA - 04/2016
Using the Masterpact Matching a Masterpact
drawout chassis
circuit breaker with its chassis
To set up a mismatch-prevention combination for the The mismatch protection ensures that a circuit breaker is installed only in a chassis
circuit breaker and the chassis, see the mismatch- with compatible characteristics.
prevention installation manual.
The possible combinations are listed below.
DB118362
04443720AA - 04/2016 19
Using the Masterpact Locking the switchboard door
drawout chassis
The locking option is installed on the left or right-hand side of the chassis:
bb when the circuit breaker is in "connected" or "test" position, the latch is lowered
and the door is locked
bb when the circuit breaker is in "disconnected" position, the latch is raised
and the door is unlocked.
DB118366
DB118363
20 04443720AA - 04/2016
Using the Masterpact Locking the circuit breaker
drawout chassis
in position
DB118371
DB118372
DB118369
Unlocking.
Remove the padlock(s). Release the tab.
DB118368
DB118367
04443720AA - 04/2016 21
Using the Masterpact Locking the circuit breaker
drawout chassis
in position
Padlocks and keylocks may be used together. Disabling connection when the circuit breaker is in
"disconnected" position, using one or two keylocks.
Locking
Circuit breaker in "disconnected" Turn the key(s).
position.
DB118372
DB118405
Remove the key(s). The crank cannot be inserted.
DB118404
DB118369
Unlocking
Insert the key(s). Turn the key(s). The crank can be inserted.
DB118409
DB118403
DB118373
DB118749
DB118393
KIRK
Note :
DB118396
22 04443720AA - 04/2016
Using the Masterpact Locking the circuit breaker
drawout chassis
in position
For this operation, the circuit breaker must be removed Disabling use of the crank in all positions
from the chassis. It is possible to modify the padlock and keylock locking function. Instead of locking
only in "disconnected" position, it is possible to lock the circuit breaker in all positions
DB118372
DB118410
Turn the catch to the right. The circuit breaker can now be locked in all positions.
DB118752
When the door is open, the crank cannot When the door is closed, the crank
be inserted. can be inserted.
DB118411
DB118414
04443720AA - 04/2016 23
Using the Masterpact Locking the safety shutters
drawout chassis Padlocking inside the chassis
DB118419
DB118417
24 04443720AA - 04/2016
Using the Masterpact Locking the safety shutters
drawout chassis Padlocking or position indication
on the front
DB118753
bb padlocking of the top or bottom shutters
bb indication of the position of each shutter:
vv shutter open Top shutter closed.
vv shutter closed. Tes
t
Bottom shutter open.
Tes
t
Locking
Pull out the left-hand tab to lock Insert a padlock
the top shutter. (shackle 5 to 8 mm).
DB118421
DB118422
DB118421
Pull out both tabs Insert a padlock
to lock both shutters. (shackle 5 to 8 mm).
DB118425
DB118424
Unlocking
Remove the padlock. Release the tab(s).
DB118420
DB118426
04443720AA - 04/2016 25
Identifying the electrical Identification of the connection
auxiliaries
terminals
Layout of terminal blocks
DB119170
26 04443720AA - 04/2016
Identifying the electrical Electrical diagrams
auxiliaries Fixed and drawout devices
/
E1 E2 Z1 Z2 T1 T2 F1 – V1 471 Q1 181 / K1 81 D1 / C11 C1 A1 251 B1
04443720AA - 04/2016 27
Identifying the electrical Electrical diagrams
auxiliaries
42 32 22 12
242 232 222 212 142 132 122 112 832 822 812 332 322 312 932 922 912
41 31 21 11 241 231 221 211 141 131 121 111 831 821 811 331 321 311 931 921 911
or or or or or or or or or or
EF24 EF23 EF22 EF21 EF14 EF13 EF12 EF11 CE6 CE5 CE4 CE9 CE8 CE7
248 238 228 218 148 138 128 118 364 354 344 394 384 374
246 236 226 216 146 136 126 116 362 352 342 392 382 372
245 235 225 215 145 135 125 115 361 351 341 391 381 371
OF4: ON/OFF OF24 or ON/OFF indication contacts CD3: Disconnected CE3: Contacts CT3: Test-position
OF3 indication EF24 Combined "connected/closed" CD2 -position CE2 de position CT2 contacts
OF2 contacts indication contacts CD1 contacts CE1 "embroché" CT1 contacts
OF1
OF23 or or or
EF23
CE6: Connected CE9: Connected
OF22 or CE5 position CE8 position
EF22 CE4 contacts CE7 contacts
OF21 or or
EF21
CD6: Disconnected
OF14 or CD5 position
EF14 CD4 contacts
OF13 or
EF13
Key:
OF12 or Drawout device only
EF12
XXX SDE1, OF1, OF2, OF3, OF4 supplied as standard
OF11 or
EF11 Interconnected connections
(only one wire per connection point)
28 04443720AA - 04/2016
Identifying the electrical Operation
auxiliaries
OF : ON/OFF (closed/open)
open closed indication changeover contacts
closed open
completely disconnected
DB119173
closed open
CD: disconnected-position
carriage switch
open closed
open closed
CE: connected-position
open carriage switch
closed
04443720AA - 04/2016 29
Discovering Masterpact's Micrologic control units
accessories
For the spare parts list, see the Masterpact NT/NW Micrologic control units
catalogue. For more in-depth information, see the
bb All Masterpact circuit bb Depending on the
control-unit user manual.
breakers are equipped model, control units offer
with a Micrologic control in addition:
unit. Control units are vv fault indications
E46108A
30 04443720AA - 04/2016
Discovering Masterpact's Indication contacts
accessories
04443720AA - 04/2016 31
Discovering Masterpact's Indication contacts
accessories
32 04443720AA - 04/2016
Discovering Masterpact's Auxiliaries for remote operation
accessories
04443720AA - 04/2016 33
Discovering Masterpact's Auxiliaries for remote operation
accessories
34 04443720AA - 04/2016
Discovering Masterpact's Device mechanical accessories
accessories
Escutcheon (CDP)
E46120A
04443720AA - 04/2016 35
Discovering Masterpact's Device mechanical accessories
accessories
Ronis
Keylocks required for the device OFF position
locking kit
E51273A
E51286A
DB119191
36 04443720AA - 04/2016
Discovering Masterpact's Chassis mechanical
accessories
accessories
Ronis
Keylocks required with the "disconnected" position
locking system
E51273A
E51286A
DB119191
04443720AA - 04/2016 37
Discovering Masterpact’s Chassis mechanical
accessories
accessories
Door interlock
E46652A
Racking interlock
E46124A
Mismatch protection
E46111A
38 04443720AA - 04/2016
Discovering Masterpact’s Chassis mechanical
accessories
accessories
04443720AA - 04/2016 39
Inspecting and testing Initial tests
before use Procedure
These operations must be carried out in particular A general check of the circuit breaker takes only a few minutes and avoids any risk of
before using a Masterpact device for the first time. mistakes due to errors or negligence.
A general check must be carried out:
bb Prior to initial use
bb Following an extended period during which the circuit breaker is not used.
Toute A check must be carried out with the entire switchboard de-energised.
In switchboards with compartments, only those compartments that may be accessed
by the operators must be de-energised.
Electrical tests
Insulation and dielectric-withstand tests must be carried out immediately after
delivery of the switchboard. These tests are precisely defined by international
standards and must be directed and carried out by a qualified expert.
Switchboard inspection
Check that the circuit breakers are installed in a clean environment, free of any
installation scrap or items
(tools, electrical wires, broken parts or shreds, metal objects, etc.).
Operation
Check the mechanical operation of the circuit breakers:
bb Opening of contacts
bb Closing of contacts.
40 04443720AA - 04/2016
Inspecting and testing What to do when the circuit
before use
breaker trips
04443720AA - 04/2016 41
Maintaining Masterpact Recommended maintenance
performance
program
Low voltage electrical distribution Keep your Masterpact NT/NW features year after year by performing requested
Masterpact maintenance.
NT and NW
Circuit breakers and switch-disconnectors To ensure that your protective device retains the operating and safety characteristics specified
Distribution électrique basse tension
Masterpact in the catalogs for the whole of its service life, Schneider Electric recommends that routine
inspections and periodic maintenance should be carried out by qualified personnel in
Maintenance guide
NT et NW
Disjoncteurs et interrupteurs
accordance with the instructions in the Masterpact maintenance guide.
Guide de maintenance
42 04443720AA - 04/2016
Maintaining Masterpact Troubleshooting and solutions
performance
bb Circuit breaker interlocked mechanically in a vv check the position of the other circuit
source changeover system breaker in the changeover system
vv modify the situation to release the interlock
bb Circuit breaker not completely connected vv terminate racking in (connection) of the
circuit breaker
bb The reset button signalling a fault trip has not vv clear the fault
been reset vv push the reset button on the front of the
circuit breaker
bb Stored energy mechanism not charged vv charge the mechanism manually
vv if it is equipped with a an MCH gear motor,
check the supply of power to the motor. If the
problem persists, replace the gear motor
(MCH)
bb MX opening shunt release permanently vv there is an opening order.
supplied with power Determine the origin of the order. The order
must be cancelled before the circuit breaker
can be closed
bb MN undervoltage release not supplied with vv there is an opening order.
power Determine the origin of the order.
vv check the voltage and the supply circuit
(U > 0.85 Un).
If the problem persists, replace the release
bb XF closing release continuously supplied with vv cut the supply of power to the XF closing
power, but circuit breaker not "ready to close" release, then send the closing order again via
(XF not wired in series with PF contact) the XF, but only if the circuit breaker is
"ready to close"
bb Permanent trip order in the presence of a vv Disable these protection functions on the
Micrologic P or H control unit with minimum voltage Micrologic P or H control unit
and minimum frequency protection in Trip mode
and the control unit powered
Circuit breaker cannot be closed remotely but can be opened bb Closing order not executed by the XF closing vv check the voltage and the supply circuit
locally using the closing pushbutton release (0.85 - 1.1 Un).
If the problem persists, replace the XF release
Unexpected tripping without activation of the reset button bb MN undervoltage release supply voltage too low vv check the voltage and the supply circuit
signalling a fault trip bb Load-shedding order sent to the MX opening (U > 0.85 Un)
release by another device vv check the overall load on the distribution
system
vv if necessary, modify the settings of devices
in the installation
bb Unnecessary opening order from the MX vv determine the origin of the order
opening release
Unexpected tripping with activation of the reset button a fault is present :
signalling a fault trip bb overload vv determine and clear the causes of the
bb earth fault fault
bb short-circuit detected by the control unit vv check the condition of the circuit breaker
before putting it back into service
Instantaneous opening after each attempt to close the circuit bb Thermal memory vv see the user manual of the control unit
breaker with activation of the reset button signalling a fault trip vv press the reset button
bb Transient overcurrent when closing vv modify the distribution system or the
control-unit settings
vv check the condition of the circuit breaker
before putting it back into service
vv press the reset button
bb Closing on a short-circuit vv clear the fault
vv check the condition of the circuit breaker
before putting it back into service
vv press the reset button
04443720AA - 04/2016 43
Maintaining Masterpact Troubleshooting and solutions
performance
44 04443720AA - 04/2016
Checking Masterpact operating Environmental conditions
conditions
Ambient temperature
E51260B
Masterpact NW devices have successfully passed the tests defined by the following
standards for extreme atmospheric conditions:
It is nonetheless advised to check that the devices are installed in suitably cooled
switchboards without excessive dust.
Masterpact NW devices with corrosion protection have successfully passed the tests
defined by the following standards for extreme atmospheric conditions:
Vibrations
E51262B
Tests are carried out in compliance with standard IEC 60068-2-6 for the levels
required by merchant-marine inspection organisations (Veritas, Lloyd's, etc.):
bb 2 to 13.2 Hz: amplitude ±1 mm
bb 13.2 to 100 Hz: constant acceleration 0.7 g.
Test
Some applications have vibration profiles outside of this standard, and require
special attention during application design, installation, and use. Excessive vibration
may cause unexpected tripping, damage to connections or to other mechanical
parts. Please refer to the Masterpact maintenance guide (causes of accelerated
ageing / operating conditions / vibrations) for additional information.
Examples of applications with high vibration profiles could include:
bb wind turbines
bb power frequency converters that are installed in the same switchboard or close
proxmity to the Masterpact circuit breaker
bb emergency generators
bb high vibration marine applications such as thrusters, anchor positioning systems,
etc.
04443720AA - 04/2016 45
Checking Masterpact operating Environmental conditions
conditions
Altitude
E51263B
Masterpact NW devices are designed for operation at altitudes under 2000 metres.
At altitudes higher than 2000 metres, the modifications in the ambient air (electrical
resistance, cooling capacity) lower the following characteristics.
2000 m
Electromagnetic disturbances
E51264B
Cleaning
bb Non-metallic parts:
never use solvent, soap or any other cleaning product. Clean with a dry cloth only
bb Metal parts:
clean with a dry cloth whenever possible. If solvent, soap or any other cleaning
product must be used, make sure that it does not come into contact with
non-metallic parts.
46 04443720AA - 04/2016
Notes
04443720AA - 04/2016 47
Notes
48 04443720AA - 04/2016
© 2016 - Schneider Electric - All rights reserved.
Schneider Electric Industries SAS As standards, specifications and designs change from time to time, please ask for confirmation
35, rue Joseph Monier of the information given in this publication.
CS 30323
F - 92506 Rueil Malmaison Cedex This document has been printed on ecological paper
04443720AA-07 04-2016