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TORINDRIVE HGL10 Operation And Service Manual

HGL 10
Gearless Machine

Complete Operation and Service Manual

HGL10
TORINDRIVE International

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TORINDRIVE HGL10 Operation And Service Manual

Content
1 General-usage to intended purpose................................4
1.1 Safety declaration ..................................................4
1.2 Checking before usage ..........................................7
1.3 Operating conditions .............................................8
1.4 Installation .............................................................9
1.5 Type code.............................................................10
1.6 Nameplate ............................................................ 11
1.7 Product description ..............................................12
1.8 Usage regulation ..................................................12
1.9 Transport and storage ..........................................14
2 Electrical connection .....................................................17
2.1 General ................................................................17
2.2 Motor connection.................................................17
2.3 Thermal resistance connection ............................18
2.4 Brake connection .................................................19
2.5 Microswitch connection ......................................21
2.6 Encoder connection .............................................21
2.7 Earthing ...............................................................23
3 Operation and maintenance .........................................24
3.1 General ................................................................24
3.2 Maintenance intervals ..........................................25
3.3 Maintenance regulation .......................................26
3.4 Brake operation device ........................................26
3.5 Trouble shooting ..................................................28
4 Brake system ..................................................................31

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TORINDRIVE HGL10 Operation And Service Manual

4.1 General ................................................................ 31


4.2 Brake clearance adjustment ................................ 33
4.3 Brake replacement .............................................. 35
4.4 Brake state monitored ......................................... 37
5 Commissioning with inverter ....................................... 39
5.1 General ................................................................ 39
5.2 Checking before usage ........................................ 39
5.3 Motor parameter setting ...................................... 40
5.4 Inverter self-learning condition and method ....... 41
6 Encode installation ........................................................ 43
6.1 General ................................................................ 43
6.2 Encode replacement ............................................ 44
6.2.1 Heidenhain encoder replacement ............ 44
6.2.2 Yuhen ZKD.-25 encoder replacement ..... 47
7 Technical data................................................................ 49
7.1 HGL10 technical data ......................................... 49

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TORINDRIVE HGL10 Operation And Service Manual

1 General-usage to intended purpose

Thank you for purchasing our HGL10 series gearless PMS

elevator traction machines. In order to enable users to make

clear about our product’s function, characteristic most and

ensure users’ safety, please read this operation and service

manual carefully. When any problem beyond this manual is

found during using, please contact local sales agency or our

technicians of engineering department. Our professional

technicians delight in service for you.

1.1.1 Safety declaration

Only qualified personnel are allowed to perform any

planning, installation or maintenance work to HGL10 series

gearless PMS elevator traction machines. The personnel must

be trained for the job and must be familiar with the installation,

assembly, commissioning and operation of the product.

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TORINDRIVE HGL10 Operation And Service Manual

Sufficient knowledge in lift construction is essential. Their

commissioning is prohibited until the requirements of the

directive are satisfied by or upon integration of the motor into

the final product.

The regulations concerning operation, maintenance and

inspection in accordance with the applicable safety regulations

in lift construction such as GBT 21739-2008 “Rules for the

construction and installation of home lifts” and other relevant.

Regulations shall be strictly observed.

The operator is responsible for the proper installation of the

gearless PMS elevator traction machines with regard to safety

requirements as well as for its inspection and maintenance as

specified in the applicable regulations. No liability can be

assumed for any damage caused by improper handling or any

other acts, which are not in conformity with these operating

instructions and thus deter from the qualities of the product.

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TORINDRIVE HGL10 Operation And Service Manual

In this manual, the following pictographs are used to mark

warnings and important notes. These pictographs must be

observed.

Mean that death or serious injury to persons

or serious damage to property will occur

unless the appropriate precautions are

taken.

Mean that death or serious injury to

persons or serious damage to property may

occur unless the appropriate precautions are taken.

Mean that injuries to persons or damage to

property may occur unless the appropriate

precautions are taken.

The operator must observe the safety item in this manual

strictly.

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TORINDRIVE HGL10 Operation And Service Manual

1.1.2 Checking before usage

Before you start to use the machine, you should check the

following item earnestly first.

a. Check up whether the packages is integrity or not

before opening it, and make sure there is no injured

or affected with damp;

b. Check up whether the machine documents and other

related accessories is well-found or not;

c. Check up the nameplate data seriously, and make

sure the this type of machine is accords with your

desires;

d. Check up whether the traction machine structural is

integrated or not, whether the bolt fix tight or not,

and whether the brake system is working agile or not;

e. Measure the insulation resistances of the PMS motor

windings and brake windings. If the insulation

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TORINDRIVE HGL10 Operation And Service Manual

resistances dropped below 3 M the winding needs

to be dried (insulation meter voltage: 500V DC);

f. Check up whether the brake system work effective

and brake manual handle device work agile and

effective or no.

1.1.3 Operating conditions

HGL10 Series Gearless PMS elevator traction machines

must be ensured on following ambient conditions:

a. Altitude: max. 1000 m (If the altitude bigger than

1000m,please connect our technical department);

b. Ambient temperature: 5~40 °C;

c. Max. Relatively humidity: 90% at 25°C (no moisture

condensation);

d. The deviation of the supply voltage fluctuation and

rating does not exceed ±7%;

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TORINDRIVE HGL10 Operation And Service Manual

e. Circumstance air without causticity and combustible

gases or pungent gases;

f. No lubricant and sundries on rope surface;

g. Car weight, counterweight and wrapping angle

should be accordance with the correlative

regulations.

1.1.4 Installation

Check the permissible base frame or foundation loads by

calculation before installing the lift machine.

Place the machine on a plane surface with a permissible

deviation from planeness not exceeding 0.1 mm.

Fasten the machine on the frame with four

M16 bolts of strength class 8.8.

Traction machines are generally provided with rope

slip-off guards. After putting the ropes in place, adjust them so

that the distance between the rope and the rope slip-off guard

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TORINDRIVE HGL10 Operation And Service Manual

does not exceed 1.5 mm.

Install the machine only in an enclosed machine room and

take care to observe the relevant safety precautions.

Traction machines are designed with degree of protection IP

41. Make sure that the cable entries to the terminal boxes are

sealed properly when making the electrical installation.

The revolving parts must be defended according to GBT

21739-2008 “Rules for the construction and installation of

home lifts”.

1.1.5 Type code

For example:HGL10-40P4 (220) type means this machine is

gearless PMS elevator traction machine, rated load is 450Kg,

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TORINDRIVE HGL10 Operation And Service Manual

rated speed is 0.4m/s, and rated voltage is 220V, the data of the

rated load and speed is in the case of the traction 2:1 ratio.

Customer can choose our gearless PMS elevator traction

machine by rated load, rated speed and series code (you can

also see our gearless PMS elevator traction machine cataloger

for detail).

1.1.6 Nameplate

The nameplate will be rivet on the machine seat, it include

some necessary parameters in setting frequency inverter.

Please refer to the given parameters to do

the setting frequency inverter work.

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TORINDRIVE HGL10 Operation And Service Manual

1.2 Product description

1. Brake system 2. Ward off rope device

3. PMS motor 4. Encoder (option)

5. Sheave 6. Brake’s Junction box

7. Brake release

1.2.1 Usage regulation

The Gearless PMS elevator traction

machines are not designed for direct

connection to the three-phase system but are to be operated via

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TORINDRIVE HGL10 Operation And Service Manual

an electronic frequency inverter. Direct connection to the

system may destroy the motor.

Due to use high-frequency inverter the surface of machine

may induce some faradism voltages during the operation of

synchronous motors. So the Earthing should be connected at

terminal connection box.

High voltages occur at the terminal connections during the

operation of synchronous motors, so the installation or

maintenance work is forbid when the power is not take off.

Check the proper functioning of the motor and the brake

after installing the machine.

High surface temperatures may occur on

the external parts of the machine. Therefore,

no temperature sensitive parts may contact these parts or be

attached to them. Protection against accidental contact should

be provided, if required.

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TORINDRIVE HGL10 Operation And Service Manual

1.2.2 Transport and storage

The PMS elevator traction machines leave factory in a

faultless condition after being tested. Make a visual check for

any external damage immediately upon their arrival on site. If

any damage incurred in transit is found, make a notice of claim

in the presence of the forwarder. If necessary, do not put these

machines into operation.

The eyebolts are designed for the

specified machine weight, i.e. it is not

permitted to suspend additional loads. And the machine must

be suspend in a right method (see following picture for detail).

Store the machine only in closed, dry, dust-free, well

ventilated and vibration-free rooms.

After prolonged storage (>6 months), rotate the motor in

both directions at a low speed (about 20rpm) to allow the

grease to distribute evenly in the bearings.

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TORINDRIVE HGL10 Operation And Service Manual

MAX 30 cm

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TORINDRIVE HGL10 Operation And Service Manual

Suspend Sketch Map

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TORINDRIVE HGL10 Operation And Service Manual

2 Electrical connection

2.1 General

The electrical connection of the motor

should be done by qualified electric

technician.

There must be no foreign bodies, dirt or moisture in the

terminal box. In order to keep the connection is safety and

credible, please thought the cable from the water joint in

connection box. Do not forget to cover the connection box

cover after connection, which can keep out to get an electric

shock.

2.1.1 Motor connection

Direct connection to three-phase power

is forbid it may destroy the motor.

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TORINDRIVE HGL10 Operation And Service Manual

Connect the frequency inverter output and earthing terminal

to motor terminal. The connection cable diameter is decide by

motor rated current(can refer to frequency inverter instruction

manual).

Check the short-circuiting between windings and ground

after connection.

2.1.2 Thermal resistance connection

In order to control the motor temperature rise and avoid

the motor temperature became too high. HGL10 series

gearless PMS elevator traction machine install a motor

thermal protection resistance,customer can connect the

“R1,R2” terminal to their control system.. The following

table is the specification of the PTC thermal resistance our

factory use:

PTC Technical Characteristics Three in series Unit

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TORINDRIVE HGL10 Operation And Service Manual

Max work voltage U max 25 V

Rated acting temperature TK 120 ºC

Resistance at T=25ºC±1ºC
R 25 ℃ ≤300 Ω
(V≤2.5V)

Resistance at given temperature


T k -5℃ ≤1650 Ω
(V≤2.5V)

Resistance at given temperature


T k +5℃ ≥3990 Ω
(V≤2.5V)

Resistance at given temperature


T k +15℃ ≥12 KΩ
(V≤2.5V)

Tk acting time TD <5 s

2.2 Brake

connection

Terminal in spring-hold type to attain more safety, and it do

not need bolt.

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TORINDRIVE HGL10 Operation And Service Manual

The brake system of HGL10 series gearless PMS elevator

traction machines is new type, the parameter of the single

brake:

Brake type Voltage Current Power


PZ300B DC48V 2.7A 131W
PZ300B DC110V 1.6A 172W

Due to release circle installed in the

brake system of PMS elevator traction

machine, user has to differentiate between BK+ and BK- on the

connection end, when connect the power supply of the brake,

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TORINDRIVE HGL10 Operation And Service Manual

preventing release circle burning.

2.3 Microswitch connection

There are two micro switch installed in the brake system

used to feed back the acting of brake. Users can connect it

according you control system requests. There are 2 different

contacts NC is normal closed contact, NO is normal open

contact. The product connect the “NO” when leave factory,

users can connect the cable of the “NC” according to the

method of the brake’s cable connect if users use the single of

the “NC”.

2.3.1 Encoder connection

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TORINDRIVE HGL10 Operation And Service Manual

Our PMS elevator traction machine must

work with the special frequency inverter,

which can control the PMS motor. And the

inverter it must work in close-loop mode, so there must be a

speed/position feed back device (we call it encoder in the

following page).

Our factory can provide some different measuring systems

on request. You can select it according to the inverter request.

If you have other measuring systems please connect our

technical department. We recommend the use of an appropriate

cable set to connect the measuring system to the converter

system. Cable sets can be supplied as accessories.

Following is introducing the two types’ encoder for

reference, and you can see the detail in the encoder instruction

manual.

HEIDENHAIN ERN 1387

Electric parameter:

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TORINDRIVE HGL10 Operation And Service Manual

● Supply voltage: DC5V±5%

● Current consumption: ≤150mA

● Resolution: 2048 C/T

● Output mode: Sin/Cos

Yuheng ZKD-25

Electric parameter:

● Supply voltage: DC12V±10%

● Current consumption: ≤200mA

● Resolution: 8192 C/T

● Output mode: Line drive

2.3.2 Earthing

For safety reasons, it is very important

that the motor be properly and carefully

earthed.

Use the earthing screw provided on the housing! In addition,

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TORINDRIVE HGL10 Operation And Service Manual

connect the protective or earthing conductor in the terminal box

as specified respectively.

3 Operation and maintenance

3.1.1 General

The lift operator is responsible for regular checks of the

brake safety components and the traction main sheave, and

must include these components in his visual inspection

schedules.

The regulations concerning operation,

maintenance and inspection in accordance

with the applicable safety regulations in lift construction such

as GBT 21739-2008 “Rules for the construction and

installation of home lifts”, and other relevant regulations shall

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TORINDRIVE HGL10 Operation And Service Manual

be strictly observed.

The operator is responsible for the requirements, which are

with regard to applicable safety regulations.

3.1.2 Maintenance intervals

The following maintenance activities are recommending to

be performed:

Inspection item Benchmark criteria Cycle Remark

Brake system Work effective braking Three months

Brake lining thickness Total abrasion<2mm Three months

Bearing noise No abnormal noise Three months

Load current Under rated current Three months

Sheave fix state No loose Six months

Sheave No serious abrasion Six months

Ward off rope device Keep original position Six months

Stator-winding insulation
≥3MΩ Six months
resistance

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TORINDRIVE HGL10 Operation And Service Manual

Connection cable No aging Six months

Clean machine surface No dust As required

Only qualified personal are allowed to perform the

maintenance work. The personnel can maintain according this

manual’s corresponding content or consult After-sale Service

Department of our company if these inspection item don’t meet

the benchmark criteria.

3.1.3 Maintenance regulation

Only qualified personnel are allowed to

perform any maintenance work. The person

who do the maintenance work must take care due to some work

must done when the machine running.

3.1.4 Brake operation device

Each PMS elevator traction machine

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TORINDRIVE HGL10 Operation And Service Manual

has a manual brake handle device, which is used to escape the

person in emergency states. And it is forbid to in normal states.

Brakes are safety devices! Only qualified personnel are

allowed to perform any assembly, adjusting or maintenance

work!

The remote manual brake release could be configured if the

customer required, and placed this system in place where not

easy to reach to person.

Brake line bending radius must be greater than 250

millimeters.

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TORINDRIVE HGL10 Operation And Service Manual

1. Brake line 2. Hand shank

3. Wheel 4. Mounting card

3.1.5 Trouble shooting

Repairs other than those described in this

operating manual are not permitted to

perform. The proper maintenance of the gearless lift machines

requires adequately trained specialist personnel and specific

devices and auxiliaries.

Following table is presentation and countermeasure of faults:

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TORINDRIVE HGL10 Operation And Service Manual

Faults Possible causes Possible solutions


Incorrect Verify inverter wiring to
inverter make sure it is done
wiring correctly
Incorrect inverter Verity the inverter
parameters parameters
Motor not Incorrect encoder Verity the encoder wiring is
working wiring correct
Loose encoder Tighten the encoder
mounting mounting screws
Bad encoder Replace the encoder
Bad brakes Verify the brake operations
Bad motor Replace the motor
Verify that earth ground is
Bad grounding
good
Bad inverter Make sure inverter
parameters parameters are correct
Abnormal
Bad encoder Check grounding and
noise or
feedbacks shielding
vibration
Replace the machine or
Bad bearing
bearing
Verify brake control currents
Brake friction noise
and strokes
Verify that earth ground is
Electrical Bad grounding
good
shocks
Bad humidity level Make sure the humidity is

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TORINDRIVE HGL10 Operation And Service Manual

within the specs


Broken cable
Replace the cable
insulation
Oil or grease on the Remove the oil and change
brake disk the lining
Incorrect brake Readjust the brake stroke to
stroke factory standard
Brake not
Check the brake lining
working
Brake lining wear thickness and readjust the
out to much brake stroke or replace the
brake
Bad brake coils Replace the brake
Bad wiring Verify brake wiring
Brake
The position of
switch Readjust the brake switch
brake switch not
not position
installed correctly
working
Bad brake switch Replace the switch
Elevator is Verify elevator loading and
overloaded duty cycle
Motor is
Incorrect
too hot Verify counterweight
counterweight
percentage
percentage

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TORINDRIVE HGL10 Operation And Service Manual

4 Brake system

4.1.1 General

Brakes are safety devices! Only

qualified personnel are allowed to perform

any assembly, adjusting or maintenance work.

The brake can normal work is based on the following

operating conditions:

a. Protect the friction surfaces from oil or grease, rain,

splash water, snow and ice;

b. Ensure that the brake linings do not come into

contact with solvent-containing media;

c. Electrical wires must not be taut, compressed;

d. Connect the supply voltage according to the

nameplate of the brake;

Make sure the ambient temperature is between 0℃ and

40℃, the brake torque may serious decline if the

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TORINDRIVE HGL10 Operation And Service Manual

temperature beyond the range or the humidity too high.

In the braking system of inspection and

maintenance, make sure that:

a. No inadvertent starting of the motor is possible;

b. No load moment is acting on the brake drum or on the

motor;

c. After completion of the inspection and maintenance work,

the interlocking preventing inadvertent starting of the

motor is cancelled;

d. All surfaces providing friction are free from oil or grease.

It is not possible to clean an oily or greasy brake lining.

Surface temperatures of >80 °C may

occur in the braking system. For this reason,

no temperature-sensitive parts such as normal cables or

electronic components may be routed to or fixed to the braking

system. Provide appropriate protection against accidental

contact, if necessary. If the motor shaft needs to be turned

during adjusting work release the braking system by electric or

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TORINDRIVE HGL10 Operation And Service Manual

by means of manual release.

4.1.2 Brake clearance adjustment

Generally, the brake stroke has been

adjusted in the factory and does not need to

be re-adjusted any more.

Required tools and materials: open end wrench (7mm,

16mm), Philips screwdriver, torque wrench, feeler gauges

(0.20mm, 0.25mm,, 0.35mm)

Adjust procedure steps:

a. Remove the dustproof sheet with the Philips

screwdriver and open end wrench (7mm);

b. Check the gap “A” (brake stroke) where near by the

Bolts M10x90, Max. Gap “A” after wear should be

<0.35mm, otherwise the gap must be readjusted;

c. Go the step d only if the gap is bigger than the standard

data. Otherwise the stroke is good;

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TORINDRIVE HGL10 Operation And Service Manual

d. Loosen the Bolt M10x90 with open end wrench (16mm)

about 1 turn;

Microswitch
Bolt M10x90

Guide bushing Friction disc

e. Then adjust the guide bushing slowly use open end

wrench (16mm). If the gap is too big, turn the guide

bushing counter-clockwise to reduce it. Otherwise, turn

the guide bushing clockwise to increase;

f. Then tighten the bolts M10X90 use open end wrench

(16mm) and make sure the tightening torque is

35~40Nm with the torque wrench;

g. Test the clearance again to make sure the gap “A” is

between 0.20~0.25mm ;

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TORINDRIVE HGL10 Operation And Service Manual

h. Adjust the other point where the gap is out of standard

use the same method;

i. After adjusting, fit with the dustproof sheet and tighten

it with the Philips screwdriver and open end wrench

(7mm).

4.1.3 Brake replacement

The personnel who perform this

replacement work must make sure that the

machine power is off and the elevator will not move

unexpectedly. Brakes are the safety devices! Only Qualified

Personnel are allowed to perform any assembly, adjusting or

maintenance work!

Required Tools and materials: open end wrench

(7mm,16mm), torque wrench, long bolt (M10), Philips

screwdriver, feeler gauges, absolute alcohol, clean cotton fabric,

Loctite 243.

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TORINDRIVE HGL10 Operation And Service Manual

Methods of disassembly:

a. Remove the dustproof sheet with the Philips

screwdriver and open end wrench (7mm);

b. Disconnect the brake cable and the Microswitch cable

form the brake junction box;

c. Remove the bolt M10x90 and the washer where the

top of the brake use the open end wrench (16mm),

then install the long blot M10 into the hole (M10);

d. Loosen other 3 bolts M10x90 and the washers evenly,

move out the brake and the friction disc.

Long bolt M10

Methods of assemble:

a. Clean the head face of the traction’s front cover and

the shaft spline with the absolute alcohol and clean

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TORINDRIVE HGL10 Operation And Service Manual

cotton fabric;

b. Install the friction disc into the shaft spline if the

wearing capacity of it is ≤2mm. Otherwise replace a

new friction disc;

c. Install the new brake into the front cover of the

traction through the long bolt M10, make sure the

position of the Microswitch is upturn;

d. Tighten three bolts M10x90 with proper quantities of

Loctite diagonally and evenly;

e. Remove the long bolt M10, tighten another bolt

M10x90 with the proper quantities of Loctite 243

evenly;

f. Re-connect the brake cable and adjust the brake

clearance according to 4.2.

4.1.4 Brake state monitored

The state of the brake can be monitor by micro-switch. The

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TORINDRIVE HGL10 Operation And Service Manual

contact has two types, one is normal closed contract and the

other is normal open contract. The detail can be according to

the chapter 2.5 in this manual.

Usually when the brake is de-energized, the micro-switches

are off position by inserting the feeler gauges (0.08mm) in C.

By inserting the feeler gauges (0.12mm) into C, the

microswitches can act or adjust it as follow:

Loosening the screw as shown in the following picture, and

by rotating the bolt M4 in clock & anti-clock direction to make

the trip B meet above demand. After above steps, please

retighten the screw.

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TORINDRIVE HGL10 Operation And Service Manual

5 Commissioning with inverter

5.1.1 General

The commissioning with the inverter

work must be done by qualified electric

technician.

Due to there may be have shake in running-in work, please

fix the PMS elevator traction machine in a fixed frame.

5.1.2 Checking before usage

Before start work make sure that the

traction machine, encoder and brake is

connect correct. And do not forget the

insulation and earthing.

Check the power capability and the earthing cable are correct.

The temporarily support power is not recommend, and it must

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TORINDRIVE HGL10 Operation And Service Manual

have the safe isolation from supply.

5.1.3 Motor parameter setting

Usually when running in with inverter divided into two parts:

PMS parameters and system position (PG) learning. You may

need same necessary parameters to set into the inverter on this

process.

There are two different methods to set the parameters into

the inverter:

a. Set the factory value in nameplate or in operation

manual to the inverter direct.

b. Setting the basic parameters then use the inverter motor

learning function to lean the other parameters.

Because there are so many different inverter in the market,

and them have different name, expressive manner or unit to one

parameter. You can see the detail of the motor learning method

in the inverter instruction manual.

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5.2Inverter self-learning condition and

method

Inverter self-learning is a very important part in running in

work, and it will have much matter with the traction machine

running steady and safe in future.

Following condition must be insure before start the

self-learning work:

a. No load in sheave (before hang up the rope);

b. Electrify the brake and the sheave can running free;

c. Encored mechanical install and signals connection

correct;

d. Familiar with the performance of the inverter you

use.

In order to make the commissioning work process

successfully, please do it according to following steps:

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TORINDRIVE HGL10 Operation And Service Manual

a. Electrify the inverter, set the parameter of PMS

elevator traction machine and encoder. Then turning

the sheave in both directions to check whether the

inverter speed feed back is correct. If the inverter court

failure, please check the connection and the setting.

b. Start the self-learning function then read out the

parameter, and do it about 10~15 times the tolerance

must with 10%.

There may have some difference in different inverter

self-learning process, you can do it according to the

inverter instruction manual requests.

c. Set the motor run at both direction at a low speed to

check whether it running steady. And it can start and

stop under the inverter commands.

d. Set the inverter parameter to final state and let it

running in the rated speed to check the no-load current

is normal.

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TORINDRIVE HGL10 Operation And Service Manual

6 Encoder installation

6.1.1 General

Only qualified personnel are allowed to

perform the replacment work.. The person

who performs the replacement work must make sure that the

machine power is off and that the elevator will not move

unexpectedly.

Please refer to the troubleshooting procedure first and make

sure that the component is actually bad before performing this

replacement procedure.

If the customers buy the encoder yourself, you can install it

according to following step.

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TORINDRIVE HGL10 Operation And Service Manual

6.1.2 Encoder replacement

Encoder is a very exact equipment part

so it must be take care during installation.

Due to a wide range of encoders on the market, so that the

disassembly process of different encoders are also different,

depending on customer requirements, the company recommend

Heidenhain encoders or Yuhen ZKD-25 encoder for the HGL10

series traction machine.

6.1.3 Heidenhain encoder replacement

The types of the Heidenhain encoder using for the HGL10


series traction machine are: ERN1387/487/1326 、
ECN1313/487.
Required Tools and materials: Hex wrench (2mm, 4mm,
8mm), Torque Wrench.
Methods of disassembly:
a. Remove end cover-bolt of the encoder by hex wrench
4mm;
b. Loosen the locking bolt M2.5 by hex wrench 2mm;

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TORINDRIVE HGL10 Operation And Service Manual

c. Loosen the construction bolt M5 by hex wrench 4mm


about 1~2 turn;
d. Use the M10 bolt supplied with the encoder to push the
encoder out of encoder shaft. Remove both the M10 and
the M5 bolts with hex wrench 8mm.

e. Remove the encoder.


Methods of assemble:
a. Remove end cover-bolt of the encoder by hex wrench

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TORINDRIVE HGL10 Operation And Service Manual

4mm;
b. Install the encoder to the encoder shaft. Use the bolt M5
to fix the encoder to the encoder shaft by hex wrench
4mm. Use 4mm socket Allen and torque wrench to
tighten the bolt to 5~5.5Nm, make sure the encoder can
turn nimble;Encoder shaft

c. Tighten the M2.5 with hex wrench 2mm to


1.05~1.25Nm.

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TORINDRIVE HGL10 Operation And Service Manual

d. Power supply for the machine, and test the machine.

6.1.4 Yuhen ZKD.-25 encoder replacement

The types of the Yuhen encoder using for the HGL10 series
traction machine are ZKD-25.
Required Tools and Materials: Phillips screwdriver, hex

wrench (2.5mm3mm), clean cotton fabric.


Methods of disassembly:
a. Remove the encoder cover and the bolt of the reed by

Phillips screwdriver;

b. Remove the end cover of then encoder by Phillips

screwdriver and loosen the holding screw M4x6 (2) by hex

wrench 3mm;

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TORINDRIVE HGL10 Operation And Service Manual

Holding screw M4x6

c. Loosen the holding screw M3x4 (2) by hex wrench 2.5mm,

remove the encoder.

Holding screw M3x4

Methods of assemble:
a. Clean the encoder shaft by clean cotton fabric;
b. Install the encoder to the encoder shaft, tighten the holding
screw M4x6 (2) and M3x4 (2) by hen wrench, cover the
end cover of the encoder;
c. Fixed the reed of the encoder and the back cover of the
traction by bolt;
d. Power supply for the machine, and test the machine.

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TORINDRIVE HGL10 Operation And Service Manual

7 Technical data

7.1.1 HGL10 technical data

HGL10-30P HGL10-30P HGL10-40P HGL10-40P


Type
4 4(220) 4 4(220)
Load 320kg 320kg 450kg 450kg
Speed 0.4m/s 0.4m/s 0.4m/s 0.4m/s
Sheave diam 200mm 200mm 200mm 200mm
Rope 3×Φ8×12 3×Φ8×12 4×Φ8×12 4×Φ8×12
Suspension 2:1 2:1 2:1 2:1
Rated current 2.3A 4.1A 3.2A 5.6A
Rated speed 76rpm 76rpm 76rpm 76rpm
Rated torque 100Nm 100Nm 138Nm 138Nm
Frequency 20.3Hz 20.3Hz 20.3Hz 20.3Hz
Rated power 0.8Kw 0.8Kw 1.1Kw 1.1Kw
poles 32 32 32 32
Rating S5 25% S5 25% S5 25% S5 25%
INS.Class F F F F
IP Code IP41 IP41 IP41 IP41

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