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A R T I C L E I N F O A B S T R A C T
Article history: The ISO family of standards shortly called the GPS standards is characterized. The activity of Technical
Available online 26 August 2009 Committee ISO/TC 213 that has been working towards coordinated and systematic development of
international standards covering problems of dimensioning, geometrical tolerancing, surface texture
Keywords: and related metrology is reported. The attempts of the ISO/TC 213 to establish more mathematical,
Tolerancing systematic and scientific basis for new standards building are emphasized. The unified model for design,
Standardization manufacturing and verification based on the improved GPS language and its new concepts like surface
GPS, geometrical product specifications
models, geometrical features, characteristics, specification uncertainty, correlation uncertainty and
ISO/TC 213
operations is aimed to cover all aspects of the product development up to launch on the market.
ß 2009 CIRP.
Fig. 2. The same symbol is used for the position tolerance according to ISO 1101 and the positional tolerance according to ASME Y14.5M, however interpretation is different.
According to the ISO the extracted median line (the actual feature) shall be within the tolerance zone. According to the ASME the axis of the inscribed cylinder (the ideal
feature) shall be contained in the tolerance zone.
Z. Humienny / CIRP Journal of Manufacturing Science and Technology 2 (2009) 1–7 3
Fig. 5. (a) Specification (IT7 = 0,03 mm). (b) The current interpretation of hole size according ISO 286:1998 – the mating size for the lower limit of size and the two point size for
the upper limit of size. (c) The new interpretation of size according to ISO/FDIS 286-1,2 and ISO/DIS 14405 – the two point size is default for both, the lower limit of size and the upper
limit of size.
it is used on the features of size with not perfect form [11]. It means development (Fig. 7) is highlighted in the ISO/TS 17450-1. The
that for more than a century all over the world some engineering specification operator is formulated as the virtual measuring
thumb knowledge was applied during the manufacturing, verification procedure. The verification operator defines the sequence of
and assembling parts. This is no more accepted when tolerances are operations used during the measuring process. The theoretically
decreasing and the functional demands are increasing, especially exact verification operator is the implementation of the specification
when integrated CAD/CAM/CAQ systems are employed [12]. operator. Up to now, in most cases, the operations of partition,
The ISO/DIS 14405 defines the 11 types of sizes and the extraction, filtration, association, collection and construction have
adequate symbols for their specifications on the drawings. The been introducing during measurement as the metrologist activity
possibility of the size definition is divided into the following four without information from the designer. The control staff needs
categories: suggestions from the designers to clear, what shall be measured—
the complete specification operator is required. Only the complete
Local size (two-point size, local size defined by sphere); specification operator is unambiguous and therefore has no
Global linear size (least square size, maximum inscribed size, specification uncertainty. The specifications in the ISO/TS
maximum circumscribed size); 17450-2 are defined by the ordered sets of operations. It is the
Calculated size (circumference diameter, area diameter, volume new approach, which gives to the designer much more powerful
diameter); tool to define expected functional requirements than it is possible
Rank order size (maximum size or maximum diameter,
minimum size or minimum diameter, average size or average
diameter).
The clear intent of the Technical Report ISO/TR 16570 is to make
the designers and the measuring staff realize, that although the ISO
129-1:2004 – Technical drawings–Indication of dimensions and
tolerances – Part 1: General principles contains rules for dimensioning
and tolerancing with specifications, such way of specifications is
not always sufficient for an unambiguous description of the workpiece
geometry. Any specification usually causes large specification
uncertainty and it is strongly recommended [4,11,13] to substitute it
by the geometrical tolerancing according to the ISO 1101 (Fig. 6).
The ISO 5459:1981 is an example of the standard which Looking through the list of standards recently published and
urgently needs revision and considerable improvement because it standards under development it shall be noticed that the number
contains unclear statements that is crucial in everyday applica- of standards devoted to:
tions of datums or datum systems for the orientation, location and
run-out tolerances. The new concepts and terms from the ISO/TS coordinate measuring techniques;
17450-1 are applied in the 4th draft of ISO/DIS 5459. However it is measurement of surface texture.
worth to mention that ISO members are far away from the is strongly growing. It is in line with rapid increase of the
consensus. Some claim that the text is written very much for CMM application in industry and demands for reliable tests for
academia and is too difficult for normal usage, they suggest to their verification [23,24].
rewrite the standard in the way directed to the industry. The others
believe that the 4th version of ISO DIS 5459 is much better than The key performance criterion for the coordinate
previous drafts, however there is still a lot to do to write the good measuring machines and the machine tools is the geometrical
standard, because there are some unclear paragraphs or missed accuracy and dedicated software reliability. The new concepts
information. The tolerancing of the geometrical features implies given in the ISO 10360, ISO/TS 15530 and ISO/TS 23165, the new
the limitation of the geometrical deviations in relation to their calibrations methods and increasing capability of machine
nominal form, orientation and/or location by zones in which the controllers to compensate mathematically geometry errors are
geometrical features shall be situated. There are two cases: thoroughly discussed in [25]. This paper indicates that methods
developed for assessment and compensation of the CMM
Each zone is oriented and/or located by other features called geometrical errors can be extended to the manufacturing
datums; machines.
Zone are oriented and located between each other.
In the ISO/DIS 5459 first time, the datums and the datum- 5. Conclusions
system setting are addressed from the two points of view:
The designer, who has specific needs to code the functional The geometrical product specifications tools are in the state of
requirements related to the datums into graphical notation – the dynamic change and continuous improvement. The main challenge
10 writing rules are defined; of the Technical Committee ISO/TC 213 is to provide the standards
The other persons in companies which shall be able to for coherent product geometrical description along the phases of the
reconstruct the designer intent, i.e. decode the graphical design, manufacturing and inspection. These standards shall contain
language into requirements – the 10 reading rules are coordinated and mutually consistent concepts, terminology and
simultaneously defined to avoid any divergence. indication rules to facilitate the economic management of variability
in products and processes. The definitions for the next generation of
The development of the standards defining the next genera- the GPS language are based on mathematics that enables simulation
tion of the GPS language due to their general and fundamental of the product functions using both physical and mathematical
character requires deep discussion to reach consensus. It is time models. This is in contrary to the previous practice based on the
consuming and progress is not so visible in the number of definitions described by the sets of examples. The worldwide
released ISO documents. Huge batch of standard drafts is under harmonization of the standards development and implementation is
processing. a crucial issue.
The new approach with its sophisticated terms and definitions The two fundamental concepts in new generation of the GPS
is relevant for: language – the duality principle and the uncertainty principle may
be actually distinguished. There is always some uncertainty
Programming of measuring instruments (like coordinate mea- whether the finished product will fulfill the intended functions.
suring machines); The formalized one-to-one mapping between the operations in the
Definition of very small tolerances; specification operator and the verification operator unclosed in the
Precise evaluation of the measurement uncertainty; duality principle shall be carefully traced during the product
Computer aided production process planning [22]. development and manufacturing.
The GPS standards analyzed in the paper were chosen arbitrary,
The standard ISO 14978:2006 represents the ISO/TC 213 as the examples to show main trends in the standardization in the
pursuits to develop standards that provide general layout for the GPS area. Some of the presented tendencies may be observed in the
new standards and the data sheets for the measuring equipment other recently published GPS standards or documents under
requirements. This standard specifies general requirements, preparation.
terms and definitions of characteristics of the GPS measuring The ISO/TC 213 experts serve voluntary. So, although the ISO/TC
equipment and forms basis for describing the design character- 213 has routinely two meetings each year and the ISO secretariat
istics and the metrological characteristics for an equipment. The formally limits time for a standard development to 36 months,
standard has been published to precise the communication some times the processing of a draft takes more time.
between the measuring equipment manufacturer and the user. It
is decided not to give any numerical values of the metrological
characteristics in the new generation of standards relating to the References
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