Spin Timers and Torque Motor

Life Data of Spin Timers

Sl. No Reliability Request Product Request Issue Dept St. date End. date Duration Total Cycles Samples Failures Remarks
1 19. Oct. 2004 21. Nov. 2005 398 17338 10 2 Spring broke (14290 & 17338 )
2 16. Dec. 2004 22. Nov. 2005 341 16989 2 -
3 31. Mar. 2005 24. Jan. 2006 299 14725 17 -
4 4. Apr. 2005 24. Jan. 2006 295 14645 3 -
5 5. Sep. 2005 2. Sep. 2006 362 15124 10 -
6 VEM/RE/RR/005 ST Regular Reliability Inspection RE 12. May. 2005 11. Jan. 2007 609 15290 5 -
7 VEM/RE/RR/006 ST Regular Reliability Inspection RE 12. Jun. 2005 12. Jan. 2007 579 15349 5 -
8 VEM/RE/RR/010 ST New Grease Validation (China) QC 30. Nov. 2005 6. Jan. 2007 402 15331 3 -
9 VEM/RE/RR/013 ST ST validation at 3A load RE 24. Dec. 2004 2. Jan. 2007 739 14144 6 -
10 VEM/RE/RR/019 ST Sandvik 420 springs effect on TT ST Assy 31. Jan. 2006 24. Feb. 2007 389 14836 10 10 Total Time more

Average Test Duration (Days) 543.6

Life Data of Torque Motors

Sl. No Reliability Request Product Request Issue Dept St. date End. date Duration Total Cycles Samples Failures Remarks
1 VEM/RE/RR/010 TM New Grease Validation (China) QC 13. Dec. 2005 18. Jan. 2006 36 191700 2 -
2 VEM/RE/RR/025 TM Zuji Magnets validation QC 21. Mar. 2006 22. Mar. 2006 1 27300 4 4 Motor struck after(5700,12900,20100,27300)
3 VEM/RE/RR/030 TM New Magnets & Al Cup QC 22. Apr. 2006 05. May. 2006 13 90900 4 -
4 VEM/RE/RR/033 TM Zuji Magnets validation QC 05. Jun. 2006 22. Jun. 2006 17 186000 4 -
5 VEM/RE/RR/036 TM Cu wire changed from 0.06 to 0.05 QC 08. Aug. 2006 16. Aug. 2006 8 50250 4 -
6 VEM/RE/RR/039 TM Shoe carrier new insert Motor Assy 20. Sep. 2006 23. Sep. 2006 3 86850 4 -
7 VEM/RE/RR/040 TM Zuji Magnets validation (60240039) QC 23. Sep. 2006 06. Oct. 2006 13 92250 4 -
8 VEM/RE/RR/041 TM Zuji Magnets validation (60240019) QC 06. Oct. 2006 04. Nov. 2006 29 177600 4 2 Slips after(1800,31200)
9 VEM/RE/RR/048 TM Regular Reliability Inspection RE 15. Nov. 2006 21. Nov. 2006 6 39600 4 4 Struck after(18000,25200,39600,39600)
10 VEM/RE/RR/049 TM Grease Applied at 19 magnet QC 27. Nov. 2006 04. Dec. 2006 7 58680 4 4 Struck after(15480-cycles)
11 VEM/RE/RR/051 TM Zuji Magnets validation QC 27. Dec. 2006 04. Jan. 2007 8 37500 4 4 Struck after(18300,30300,30300,30300)
12 VEM/RE/RR/054 TM Regular Reliability Inspection RE 05. Jan. 2007 19. Jan. 2007 14 99900 4 -
13 VEM/RE/RR/059 TM Zuji Magnets validation QC 03. Feb. 2007 15. Feb. 2007 12 83700 4 1 Struck after(2600cycles)
14 VEM/RE/RR/064 TM Clutch lever slot width change 2.8 – 3.4 Timer Assy 24. Feb. 2007 03. Mar. 2007 7 50400 4 1 Struck after(11100cycles)

Average Test Duration (Days) 11.42

Page 1
 Mech Wash Timers

Life Data of Mechanical Wash Timers

Sl. No Reliability Request Product Request Issue Dept St. date End. date Duration Total Cycles Samples Failures Remarks
1 18. Nov. 2004 16. Nov. 2005 363 12600 4 1 Continuous Buzzer
2 10. Jan. 2005 16. Nov. 2005 310 10439 2 1 Stop after 3220
3 31. Jan. 2005 16. Nov. 2005 289 10110 2 -
4 18. Feb. 2005 16. Nov. 2005 271 9609 5 4 Stops (358, 3920) No Bzr, 2” Bzr
5 08. Apr. 2005 16. Nov. 2005 222 7964 17 13 Bzr time less
6 09. May. 2005 16. Nov. 2005 191 6726 16 -
7 21. May. 2005 16. Nov. 2005 179 6234 8 1 Stop after 140
8 03. Jun. 2005 16. Nov. 2005 166 5662 10 1 Stop after 150
9 07. Jun. 2005 16. Nov. 2005 162 5518 10 2 After 2160, 4410 cycles
10 11. Jun. 2005 23. Nov. 2005 165 5532 5 1 Bzr time less (2”)
11 18. Jun. 2005 20. Dec. 2005 185 5846 7 1 Cont. Bzr
12 28. Jun. 2005 28. Dec. 2005 183 5640 5 3 2 timers Bzr more, one touch
13 30. Jun. 2005 28. Dec. 2005 181 5544 10 6 2 timers No Bzr, 4 timers Bzr time less
14 02. Jul. 2005 29. Dec. 2005 180 5514 10 -
15 16. Jul. 2005 24. Jan. 2005 -173 5646 3 3 Stop after 81 cycles, 2 timers Bzr
16 09. Aug. 2005 10. Feb. 2006 185 5693 10 3 Total Time less
17 04. Nov. 2005 17. Jul. 2006 255 7178 9 -
18 VEM/RE/RR/007 MWT Regular Reliability Inspection RE 16. Dec. 2005 26. Aug. 2006 253 7104 5 1 Stop after 1913.
19 VEM/RE/RR/015 MWT Samples for Samsung QC 05. Jan. 2006 25. Jul. 2006 201 5744 5 -
20 VEM/RE/RR/021 MWT Samples for Onida Timer Assy 25. Feb. 2006 16. Oct. 2006 233 5969 5 1
21 VEM/RE/RR/031 MWT Regular Reliability Inspection Timer Assy 2. May. 2006 27. Dec. 2006 239 5712 5 2 1 No' stop after 400, 1 No' Total Time More

Average Test Duration (Days) 231.5

Page 2
 Mech Soak Timers

Life Data of Mechanical Soak Timers

Sl. No Reliability Request Product Request Issue Dept St. date End. date Duration Total Cycles Samples Failures Remarks
1 30. Sep. 2004 22. Nov. 2005 418 7869 5 2 1 Timer – Touches,1 Timer – stop after 1072 Cycles
2 19. Oct. 2004 22. Nov. 2005 399 7562 3 -
3 26. Nov. 2004 22. Nov. 2005 361 6666 6 3 Stops after 2710, 3147 and 3190 Cycles.
4 10. Jan. 2005 22. Nov. 2005 316 5711 3 2 Stop after 2621 & 4807 cycles
5 17. Jan. 2005 22. Nov. 2005 309 5672 1 -
6 18. Jan. 2005 22. Nov. 2005 308 5644 2 -
7 20. Jan. 2005 22. Nov. 2005 306 5633 2 1 Touches
8 22. Jan. 2005 21. Nov. 2005 303 5580 2 2 No Buzzer
9 23. Jan. 2005 22. Nov. 2005 303 5588 8 1 Touches
2 No–Stop after 270 & 2109 Cycles 1 Timer –
10 23. Jan. 2005 22. Nov. 2005 303 5588 7 3 Touches
11 23. Jan. 2005 22. Nov. 2005 303 5588 3 1 Stop after 3566 Cycles
12 25. Jan. 2005 22. Nov. 2005 301 5566 2 -
13 14. Feb. 2005 22. Nov. 2005 281 6013 3 1 Spring slip after 1147 cycles
14 18. Feb. 2005 28. Dec. 2005 313 5743 5 1 Stop after 1260 cycles
15 21. Feb. 2005 28. Jun. 2006 492 6840 1 - 3 Timers – No Buzzer 1 Timer – Stop after 963
16 05. Mar. 2005 28. Dec. 2005 298 5591 8 4 Cycles
17 18. Mar. 2005 24. Jan. 2006 312 5716 6 3 Stops after 363
18 24. Mar. 2005 06. Jan. 2006 288 5365 3 3 Stop after 269, 5165, 5365 cycles
19 08. Apr. 2005 10. Feb. 2006 308 5519 17 7 5 – Stops, 2 spring slips
20 08. Apr. 2005 10. Feb. 2006 308 5519 5 2 1 – Stop, 1 – touch
21 18. Apr. 2005 21. Feb. 2006 309 5535 10 10 1 -Stop, 3 – touches 6 -Bzr.time more& touches
22 18. Jun. 2005 13. Jul. 2006 390 6452 10 7 4 – Stops, 1 No Buzzer, 2 total time more
23 7. Jul. 2005 9. Aug. 2006 398 6466 5 5 4 Stops, 1 total time more
24 15. Jul. 2005 6. Aug. 2006 387 6417 5 3 2 Stops , 1 total time more
25 9. Aug. 2005 14. Sep. 2006 401 6229 10 3 2 Stops , 1 No Buzzer
26 24. Sep. 2005 9. Oct. 2006 380 5696 10 3 Total time more
27 VEM/RE/RR/002 MST Regular Reliability Inspection RE 30. Nov. 2005 24. Jan. 2007 420 5977 10 9 Stops (2, 480, 1913, 2120, 4818, 4934, 5085(2), 5229)
28 VEM/RE/RR/003 MST Regular Reliability Inspection RE 2. Dec. 2005 9. Jan. 2007 403 5829 10 6 Stops (1288,4814, 4841, 4954, 5485) TT more
29 VEM/RE/RR/004 MST Regular Reliability Inspection RE 5. Dec. 2005 11. Jan. 2007 402 5729 9 5 Stops (4769, 4926) TT more
30 VEM/RE/RR/010 MST New Grease Validation (China) QC 2. Dec. 2005 25. Jan. 2006 54 819 1 1 Stop due to loose flash
31 VEM/RE/RR/012 MST Regular Reliability Inspection RE 22. Dec. 2005 24. Jan. 2007 398 5677 10 6 Stops (4535, 4619, 5225, 5239, 5328) TT more
32 VEM/RE/RR/014 MST Regular Reliability Inspection RE 28. Dec. 2005 24. Jan. 2007 392 5561 10 7 Stops (1054, 1233, 4197, 4420, 4466) TT more
33 VEM/RE/RR/015 MST Samples for Samsung QC 5. Jan. 2006 13. Feb. 2007 404 5663 5 3 Stops (1746, 4263, 5074)
34 VEM/RE/RR/016 MST Buzzer Cam 0.3mm increase Timer Assy 9. Jan. 2006 23. Feb. 2007 410 5703 5 3 Stops (1263, 1583, 4528)
35 VEM/RE/RR/017 MST Validating Stepped Pin variation RE 20. Jan. 2006 23. Feb. 2007 399 5567 1 -
36 VEM/RE/RR/026 MST New Grease Validation QC 8. Mar. 2006 19. Mar. 2007 376 4895 2 2 Stops (504, 4895)

Average Test Duration (Days) 354.38

Page 3
 Electro_Mech Wash Timers and Electro_Mech Soak Timers

Life Data of Electro-Mechanical Wash Timers

Sl. No Reliability Request Product Request Issue Dept St. date End. date Duration Total Cycles Samples Failures Remarks
1 21. Feb. 2005 14. Feb. 2006 358 8154 10 -
2 18. Apr. 2005 14. Dec. 2005 240 8189 4 -
3 6. Jul. 2005 24. Jan. 2006 202 6013 10 -
4 19. Sep. 2005 28. Jun. 2006 282 8328 6 2 Stops
5 VEM/RE/RR/009 EMWT Regular Reliability Inspection RE 19. Dec. 2005 28. Jun. 2006 191 5632 5 -
6 VEM/RE/RR/018 EMWT 89 Contact Tool Modification RE 20. Jan. 2006 6. Aug. 2006 198 5670 2 -
7 VEM/RE/RR/020 EMWT Regular Reliability Inspection RE 6. Feb. 2006 13. Oct. 2006 249 5540 1 -
8 VEM/RE/RR/023 EMWT Motor Sounds effect on Timers Timer Assy 2. Mar. 2006 11. Dec. 2006 284 6141 3 -
9 VEM/RE/RR/027 EMWT Zuji Magnets validation QC 9. Mar. 2006 13. Dec. 2006 279 5891 10 -

Average Test Duration (Days) 240.2

Life Data of Electro-Mechanical Soak Timers
Sl. No Reliability Request Product Request Issue Dept St. date End. date Duration Total Cycles Samples Failures Remarks
1 11. Dec. 2004 14. Dec. 2005 368 9220 7 -
2 9. Oct. 2004 14. Dec. 2005 431 12237 25 6 Middle contact broken (0.3 THK)
3 9. Oct. 2004 14. Dec. 2005 431 12237 25 3 Motor failure after 4911 cycles
4 9. Oct. 2004 14. Dec. 2005 431 12237 25 - 0.2 Center Contact thk.
5 1. Dec. 2004 24. Jan. 2006 419 5555 16 -
6 29. Jan. 2005 14. Dec. 2005 319 9190 5
7 25. Feb. 2005 28. Jun. 2006 488 6346 5 1 66 contact set broke after 4114 cycles
8 9. Mar. 2005 14. Dec. 2005 280 7983 4 1 Center contact break after 3450 cycles
9 26. Apr. 2005 14. Dec. 2005 232 6490 6 -
10 20. Sep. 2005 14. Dec. 2005 85 6282 14 -
11 14. Jul. 2005 18. Oct. 2006 461 5534 29 1 No Buzzer at end of the test
12 20. Sep. 2004 31. Jan. 2007 863 24960 2 -
13 27. Jul. 2005 24. Nov. 2006 485 5780 1 -
14 30. Jul. 2005 29. Nov. 2006 487 5770 4 -
15 VEM/RE/RR/029 EMST Bzr Contact modification w/o Rivets ENGG 28. Mar. 2006 7. Dec. 2006 254 6000 2 -

Average Test Duration (Days) 402.27

Life Data of Defrost Timers
Sl. No Reliability Request Product Request Issue Dept St. date End. date Duration Total Cycles Samples Failures Remarks
1 VEM/RE/RR/067 DFT Regular Reliability Inspection RE 27. Feb. 2007 05. Mar. 2007 6

Page 4
 Reliability Requests

Sl. No Reliability Request Product Request Issue Dept St. date End. date Duration Total Cycles Samples Failures Remarks
1 VEM/RE/RR/002 MST Regular Reliability Inspection RE 30. Nov. 2005 24. Jan. 2007 420 5977 10 9 Stops (2, 480, 1913, 2120, 4818, 4934, 5085(2), 5229)
2 VEM/RE/RR/003 MST Regular Reliability Inspection RE 2. Dec. 2005 9. Jan. 2007 403 5829 10 6 Stops (1288,4814, 4841, 4954, 5485) TT more
3 VEM/RE/RR/004 MST Regular Reliability Inspection RE 5. Dec. 2005 11. Jan. 2007 402 5729 9 5 Stops (4769, 4926) TT more
4 VEM/RE/RR/005 ST Regular Reliability Inspection RE 12. May. 2005 11. Jan. 2007 609 15290 5 -
5 VEM/RE/RR/006 ST Regular Reliability Inspection RE 12. Jun. 2005 12. Jan. 2007 579 15349 5 -
6 VEM/RE/RR/007 MWT Regular Reliability Inspection RE 16. Dec. 2005 26. Aug. 2006 253 7104 5 1 Stop after 1913.
7 VEM/RE/RR/009 EMWT Regular Reliability Inspection RE 19. Dec. 2005 28. Jun. 2006 191 5632 5 -
8 VEM/RE/RR/010 ST New Grease Validation (China) QC 30. Nov. 2005 6. Jan. 2007 402 15331 3 -
9 VEM/RE/RR/010 MST New Grease Validation (China) QC 2. Dec. 2005 25. Jan. 2006 54 819 1 1 Stop due to loose flash
10 VEM/RE/RR/010 TM New Grease Validation (China) QC 13. Dec. 2005 18. Jan. 2006 36 191700 2 -
11 VEM/RE/RR/012 MST Regular Reliability Inspection RE 22. Dec. 2005 24. Jan. 2007 398 5677 10 6 Stops (4535, 4619, 5225, 5239, 5328) TT more
12 VEM/RE/RR/013 ST ST validation at 3A load RE 24. Dec. 2004 2. Jan. 2007 739 14144 6 -
13 VEM/RE/RR/014 MST Regular Reliability Inspection RE 28. Dec. 2005 24. Jan. 2007 392 5561 10 7 Stops (1054, 1233, 4197, 4420, 4466) TT more
14 VEM/RE/RR/015 MWT Samples for Samsung QC 05. Jan. 2006 25. Jul. 2006 201 5744 5 -
15 VEM/RE/RR/015 MST Samples for Samsung QC 5. Jan. 2006 13. Feb. 2007 404 5663 5 3 Stops (1746, 4263, 5074)
16 VEM/RE/RR/016 MST Buzzer Cam 0.3mm increase Timer Assy 9. Jan. 2006 23. Feb. 2007 410 5703 5 3 Stops (1263, 1583, 4528)
17 VEM/RE/RR/017 MST Validating Stepped Pin variation RE 20. Jan. 2006 23. Feb. 2007 399 5567 1 -
18 VEM/RE/RR/018 EMWT 89 Contact Tool Modification RE 20. Jan. 2006 6. Aug. 2006 198 5670 2 -
19 VEM/RE/RR/019 ST Sandvik 420 springs effect on TT ST Assy 31. Jan. 2006 24. Feb. 2007 389 14836 10 10 Failure : Total Time more
20 VEM/RE/RR/020 EMWT Regular Reliability Inspection RE 6. Feb. 2006 13. Oct. 2006 249 5540 1 -
21 VEM/RE/RR/021 MWT Samples for Onida Timer Assy 25. Feb. 2006 16. Oct. 2006 233 5969 5 1
22 VEM/RE/RR/023 EMWT Motor Sounds effect on Timers Timer Assy 2. Mar. 2006 11. Dec. 2006 284 6141 3 -
23 VEM/RE/RR/025 TM Zuji Magnets validation QC 21. Mar. 2006 22. Mar. 2006 1 27300 4 4 Motor struck after(5700,12900,20100,27300)
24 VEM/RE/RR/026 MST New Grease Validation QC 8. Mar. 2006 19. Mar. 2007 376 4895 2 2 Stops (504, 4895)
25 VEM/RE/RR/027 EMWT Zuji Magnets validation QC 9. Mar. 2006 13. Dec. 2006 279 5891 10 -
26 VEM/RE/RR/029 EMST Bzr Contact modification w/o Rivets ENGG 28. Mar. 2006 7. Dec. 2006 254 6000 2 -
27 VEM/RE/RR/030 TM New Magnets & Al Cup QC 22. Apr. 2006 05. May. 2006 13 90900 4 -
28 VEM/RE/RR/031 MWT Regular Reliability Inspection Timer Assy 2. May. 2006 27. Dec. 2006 239 5712 5 2 1 No' stop after 400, 1 No' Total Time More
29 VEM/RE/RR/033 TM Zuji Magnets validation QC 05. Jun. 2006 22. Jun. 2006 17 186000 4 -
30 VEM/RE/RR/036 TM Cu wire changed from 0.06 to 0.05 QC 08. Aug. 2006 16. Aug. 2006 8 50250 4 -
31 VEM/RE/RR/039 TM Shoe carrier new insert Motor Assy 20. Sep. 2006 23. Sep. 2006 3 86850 4 -
32 VEM/RE/RR/040 TM Zuji Magnets validation (60240039) QC 23. Sep. 2006 06. Oct. 2006 13 92250 4 -
33 VEM/RE/RR/041 TM Zuji Magnets validation (60240019) QC 06. Oct. 2006 04. Nov. 2006 29 177600 4 2 Slips after(1800,31200)
34 VEM/RE/RR/048 TM Regular Reliability Inspection RE 15. Nov. 2006 21. Nov. 2006 6 39600 4 4 Struck after(18000,25200,39600,39600)
35 VEM/RE/RR/049 TM Grease Applied at 19 magnet QC 27. Nov. 2006 04. Dec. 2006 7 58680 4 4 Struck after(15480-cycles)
36 VEM/RE/RR/051 TM Zuji Magnets validation QC 27. Dec. 2006 04. Jan. 2007 8 37500 4 4 Struck after(18300,30300,30300,30300)
37 VEM/RE/RR/054 TM Regular Reliability Inspection RE 05. Jan. 2007 19. Jan. 2007 14 99900 4 -
38 VEM/RE/RR/059 TM Zuji Magnets validation QC 03. Feb. 2007 15. Feb. 2007 12 83700 4 1 Struck after(2600cycles)
39 VEM/RE/RR/064 TM Clutch lever slot width change 2.8 – 3.4 Timer Assy 24. Feb. 2007 03. Mar. 2007 7 50400 4 1 Struck after(11100cycles)
40 VEM/RE/RR/067 DFT Regular Reliability Inspection RE 27. Feb. 2007 05. Mar. 2007 6

Page 5