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This analysis based report is done for the readers of my previous report 1MW
Utility Scale SPV Power Plant, mainly for the readers from South region of
INDIA as they are asking repeatedly about the probability and feasibility-
technical & Financial-of a SPV power plant in their region. At the same time
it’s not possible for me to design a report for each and every state from
South India, so I took Chennai city. Also the previous report was not so
detail, was very basic and meant to the readers who want to get an
overview on how a utility scale power plant works. Now, in this report, I
discuss about in depth. From panel’s selection to CB sizing all are presented
in very detail. Hope, this time you get a strong knowledge on designing and
estimation of 1MW solar PV power plant. Unlike the previous report, the
financial aspect discussed at the end of the paper. In this paper, the
financial assessment has done in very detail and considering the current
scenario of SPV market including the cost of solar PV modules, inverters’
cost, cable, transformer etc. prices and the funding, interest
rate..
Disclaimer
The presented data here are NOT TAKEN from any copyright materials and
not showing under my name. The meteo data collected from NASA website
and NREL database which is free over the internet. Designing of PV system
is totally based on the practical experience of the author.
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or any certified PV professional because this design estimation is valid
only for a particular site.
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Site consideration: this design has been done by considering the PV modules &
array will be
0
ground-mounted and the site-elevation angle taken 3 .
Cost Estimation: 1MW Solar PV power plant cost estimation has done
considering the current PV market scenario (Sept-Dec 2013), so after few
months the cost may vary according the market.
CAD design & layout: I have not uploaded/attached the CAD design. If
anybody interested in setting up the plant then only contact at the given e-
mail ids to get the design file.
Transmission & wheeling losses: Here, in this report, while doing the
technical assessment, the distance from nearest substation to the 1MW
solar PV power plant taken within 1.5 KM and so the wheeling losses
considered as 3% of total power transmission. And in the financial
assessment, no wheeling charges have been considered.
9. Debt/Equity. 4:1
The above said project is in the process of setting up a 1 MW Solar PV project in the prestigious Solar
Project at Srikakulam Dist.
Location:
Village
Distric
Srikakulam
t
State Andhra Pradesh
Latitud
e
Longit
ude
Solar
Project xxx
plots
Sailent Features:
Project capacity 1 MW
Earmarked Land 5 Acres
Crystalline Silicon / Thin
Technology
Film Modules
Solar Irradiation (GHI) 5.7 kWh/m2/Day
CUF 20%
Performance Ratio 80%
Annual Energy Generation 1.76 BU
Rating of Photovoltaic Modules 250 Watt
No. of Modules required 400, 000
Quantity of Water required to wash modules per day 80000 Ltrs
Wash Cycle 15 days
Size of Invertors 500 KW
No of Invertors 200
Evacuation 11/66 kV Line
Power evacuation upto 500 MW 220 kV Substation
Power evacuation beyond 500 MW 400 k V Substation
Current status
Installed solar PV
2010 161
2011 461
2012 1,205
2013 2,319
2014 2,632
2015 3,744
With about 300 clear, sunny days in a year, India's theoretical solar power reception, on
only its land area, is about 5,000 trillionkilowatt-hours (kWh) per year (or 5 EWh/yr). The
daily average solar energy incident over India varies from 4 to 7 kWh/m 2 with about
1,500–2,000 sunshine hours per year (depending upon location), which is far more than
current total energy consumption. For example, assuming the efficiency of PV modules
were as low as 10%, this would still be a thousand times greater than the domestic
electricity demand projected for 2015.
The amount of solar energy produced in India in 2007 was less than 1% of the total energy
demand. The grid-connected solar power as of December 2010 was merely 10 MW
Government-funded solar energy in India only accounted for approximately 6.4 MW-yrs of
power as of 2005. However, India is ranked number one in terms of solar energy
production per watt installed, with an insolation of 1,700 to 1,900 kilowatt hours per
kilowatt peak (kWh/KWp). 25.1 MW was added in 2010 and 468.3 MW in 2011. By end
March 2015, the installed grid connected solar power capacity is 3,744 MW, and India
expects to install an additional 10,000 MW by 2017, and a total of 100,000 MW by 2022.
DC
GW·h Capac
Peak
Name of Plant /year[1 ity Notes
Power 8]
factor
(MW)
DonBosco,Kurla, Omega
Commissioned
Natural Polarity (ONP) Mumbai- 0.1
December 2014
Maharashtra
DC
GW·h Capac
Peak
Name of Plant /year[1 ity Notes
Power 8]
factor
(MW)
Commissioned October
Moser Baer - Patan, Gujarat 30
2011
DC
GW·h Capac
Peak
Name of Plant /year[1 ity Notes
Power 8]
factor
(MW)
Commissioned June
Azure Power - Sabarkantha, 2011, 63 acres, using
10
Khadoda village, Gujarat 36,000 Suntech Power
panels.[31]
DC
GW·h Capac
Peak
Name of Plant /year[1 ity Notes
Power 8]
factor
(MW)
Itnal Photovoltaic
3 Completed April 2010
Plant, Belgaum, Karnataka
DC
GW·h Capac
Peak
Name of Plant /year[1 ity Notes
Power 8]
factor
(MW)
DC
GW·h Capac
Peak
Name of Plant /year[1 ity Notes
Power 8]
factor
(MW)
Gujarat
DC
GW·h Capac
Peak
Name of Plant /year[1 ity Notes
Power 8]
factor
(MW)
[59]
Rajasthan 510.25 38.89
[17][60]
Total 1442.10 100
Applications
Rural electrification
Lack of electricity infrastructure is one of the main hurdles in the development of rural
India. India's grid system is considerably under-developed, with major sections of its
populace still surviving off-grid. As of 2004 there are about 80,000 unelectrified villages in
the country. Of these villages, 18,000 could not be electrified through extension of the
conventional grid. A target for electrifying 5,000 such villages was set for the Tenth
National Five Year Plan (2002–2007). As of 2004, more than 2,700 villages and hamlets
had been electrified, mainly using solar photovoltaic systems. Developments in cheap
solar technology are considered as a potential alternative that allows an electricity
infrastructure consisting of a network of local-grid clusters with distributed electricity
generation. It could allow bypassing (or at least relieving) the need to install expensive,
lossy, long-distance, centralized power delivery systems and yet bring cheap electricity to
the masses.
India currently has around 1.2 million solar home lighting systems and 3.2 million solar
lanterns sold/distributed. Also, India has been ranked the number one market in Asia for
solar off-grid products.
Projects currently planned include 3,000 villages of Orissa, which will be lighted with solar
power by 2014.
Solar lamps and lighting
By 2012, a total of 4,600,000 solar lanterns and 861,654 solar powered home lights had
been installed. These typically replace kerosene lamps and can be purchased for the cost
of a few months worth of kerosene through a small loan. The Ministry of New and
Renewable Energy is offering a 30% to 40% subsidy for the cost of lanterns, home lights
and small systems up to 210 Wp. 20 million solar lamps are expected by 2022.
Agricultural support
Solar PV water pumping systems are used for irrigation and drinking water. The majority of
the pumps are fitted with a 200–3,000 watt motor that are powered with 1,800 Wp PV
array which can deliver about 140,000 litres (37,000 US gal) of water per day from a total
head of 10 metres (33 ft). By 30 September 2006, a total of 7,068 solar PV water pumping
systems had been installed, and by March 2012, 7,771 had been installed.
Solar driers are used to dry harvests before storage.
Solar water heaters
Bangalore has the largest deployment of roof top solar water heaters in India. These
heaters generate an energy equivalent of 200 MW.
Bangalore is also the first city in the country to put in place an incentive mechanism by
providing a rebate of 50 (79¢ US) on monthly electricity bills for residents using roof-top
thermal systems. These systems are now mandatory for all new structures.
Pune has also recently made installation of solar water heaters in new buildings
mandatory.
Price history of silicon PV cells since 1977. The great thing about solar power is that it is a
technology and not a fuel. It is unlimited and the more it is deployed the cheaper it would
be. While the more limited fossil fuels are used, the more expensive they become.
Land is a scarce resource in India and per capita land availability is low. Dedication of land
area for exclusive installation of solar arrays might have to compete with other necessities
that require land. The amount of land required for utility-scale solar power plants —
currently approximately 1 km2 (250 acres) for every 20–60 MW generated — could pose a
strain on India's available land resource. The architecture more suitable for most of India
would be a highly distributed set of individual rooftop power generation systems, all
connected via a local grid. However, erecting such an infrastructure, which does not enjoy
the economies of scale possible in mass, utility-scale, solar panel deployment, needs the
market price of solar technology deployment to substantially decline, so that it attracts
the individual and average family size household consumer. That might be possible in the
future, because PV is projected to continue its current cost reductions for the next decades
and be able to compete with fossil fuel. Government can provide subsidies for the
production of PV panels, in which there will be reduction in the market price and this can
lead to more usage of solar power in India. In the past three years, solar-generation costs
here have dropped from around 18 (29¢ US) a kWh to about 7 (11¢ US) a kWh, whereas
power from imported coal and domestically-produced natural gas currently costs around
4.5 (7.1¢ US) a kWh and it is increasing with time. Experts believe that ultra mega solar
power plants like the upcoming world’s largest 4,000 MW UMPP in Rajasthan, would be
able to produce power for around 5 (7.9¢ US) a kWh.
Some noted think-tanks recommend that India should adopt a policy of developing solar
power as a dominant component of the renewable energy mix, since being adensely
populated region in the sunny tropical belt, the subcontinent has the ideal combination of
both high solar insolation and therefore a big potential consumer base density. In one of
the analysed scenarios, India can make renewable resources such as solar the backbone
of its economy by 2050, reining in its long-term carbon emissions without compromising
its economic growth potential.
Government support
Statistics
Installed PV capacity (in MW)
Total
Year Yearly
Capacit
End Installation
y
2010 161
India is densely populated and has high solar insolation, an ideal combination for using
solar power in India. India is already a leader in wind power generation. In the solar
energy sector, some large projects have been proposed, and a 35,000 km2 area of the
Thar Desert has been set aside for solar power projects, sufficient to generate 700 GW to
2,100 GW. Also India's Ministry of New and Renewable Energy has released the JNNSM
Phase 2 Draft Policy, by which the Government aims to install 10GW of Solar Power and of
this 10 GW target, 4 GW would fall under the central scheme and the remaining 6 GW
under various State specific schemes.
The Electricity Act, 2003, paves way for an innovative approach to solve our country’s
power problems. It has paved the way for a competitive environment; open access to
existing transmission and distribution network to transmit electricity across regions; de-
licensing of generation, captive power and dedicated transmission lines; licensing of
distribution and supply companies and the restructuring of State Electricity Boards.
The Ministry of Power has mandated to promote cogeneration and renewable sources for
Power generation under Nodal agencies and hence it will play a major role in
mainstreaming renewable energy sector. The advantage or renewable resources includes
their capacity to produce energy without producing carbon-based warming and polluting
agents into the atmosphere. The financial cost of its applications is not always cheap but
if the environmental costs of using fossil are accounted for, renewable energy wins hands-
down. There are also indirect savings on health and its costs as there are no harmful
emissions.
In the above backdrop, YOUR COMPANY NAME has decided to set up a 1/1000 MW/KW
Solar Power Plant. This Detailed Project Report (DPR) brings out all technical details and
overall costs justifying the selection of the project. The total power generation is
envisaged to be 1050KW from Solar Photovoltaic Cell. It is a very important document
that is required for Environmental Impact Assessment (EIA) studies, fixation of tariff,
finalizing Power Purchase Agreement (PPA) and also for submission to Financial Institutions
for obtaining project funding. The total project cost is expected to be RS. 709.00 Lakhs
and the average cost of generation is expected to be Rs. 7.5/kWh (ASSUMED).
rd
For this project, poly-crystalline technology based 3 generation Solar PV modules will be
used. Along with this, highly efficient, photon-tested string inverters going to be
integrated to the system. These technologies are the best in the industry. So, It’s clear
that our project is not compromising with the quality of the materials and or the
components which obviously led this project to success.
Client’ details
Country India
Location SRIKAKULAM DIST
Contact id ABC@XYZ.COM
Contact Person abc
company ABCXYZ
Purpose Power generation
& distribution to State
utility grid
Site Location/Layout
Solar Irradiation
7
6
KWh/m2/day
5 Solar Irradiation
31
Air & earth temperature-monthly
30
29
28
Air temperature
27 earth temperature
26
25
24
23
Optimum Tilt Angles For Solar PV Array Adjusted by Months
Jan Feb Mar Apr Ma Jun
34° 26° 13° 0° 11° 14°
On the 21st December, the sun will rise 87° east of due south and set 87° west of due south.
On the 21st March/21st September, the sun will rise 91° east of due south and set 91° west of due sou
On the 21st June, the sun will rise 95° east of due south and set 95° west of due south.
System Overview
SPV Array Peak Power 1082KWp
No. of SPV strings 206
Connection of PV modules in Series
each string
Inverter 20KW MPPT based 3 phase string
Inverter Type/Topology Inverter
MPPT & Transformer Less
Total no. of Inverters 53
Strings/Inverter 4/1
Modular Components
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Detail Solar Inverter Specification & Design Details
Protective devices
components Specification Quantity
DC Disconnects String to inverter= 1000V, 15A; 2 206
pole
(As per IEC-60947)
Switch gear Rated voltage=12KV; 1
Rated main busbar
current(Max)=1250A; SC
withstand capacity = 25KA/3s
Dynamic capacity= 50KA
Circuit breakers IP55
Inverter to Busbar= 60A 3p; 53
(MCCB) busbar/Panel box to 1
(NOT required if Inverter transformer= A 3p;
has inbuilt protection)
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Cable Sizing
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Line Losses
DC Side AC Side Total
Total cable 8120 ft 3070 ft 11180 ft
2 2 2 2
Cable cross 4 mm 16 mm +185 4 mm +16 mm
2
section mm +185
2
Power loss @ 35 KW 5 KW mm
40KW
nominal
operation
Relative power 0.07% 0.76% 0.83%
loss @ nominal
operation
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CIVIL WORKS
Live Loads estimation of control room + admin
building (as per IS 875:1987)
parameter details Remarks
2
Roof load 1750 kg/ m As per IS-456
Ground floor Control 18000kg/ As per IS-456
load Office 5000kg/ IS-456
2
Piping 50 kg/ m As per IS-456
2
Electrical + 26 kg/ m As per IS-456
Seismic As per IS-456
loaddrainage
Roof
Roof drain 6
heads
Construction details
Interwall
Cement : 1:6
Interwall 230mm
thickness
Parapet walls
Cement : 1:4
thickness 115mm
Steel Reinforced bars will be
work provided as per IS
800:2007
Solar Paths at site on monthly basis Reference Incident energy in collector plane
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Time line of the project
•As per design requirement, proper land selection & acquisition processed.
Land •Time required 1 month
acquisit
ion
•Power Purchase Agreement(PPA) with private power purchaser need to be finalized at a feasible rate.
•Required time is 15 working days
PPA
•Preparation of Detailed Project Report including technical feasibility of the project prepared.
•Time required 6 working days.
DPR
•Arrangement of finance/fund for the project from nationalized or private financing agency with
significant interest rate and equity share will be finalized.
•Required time for this stage is 1 month.
finance
•After finalizing PPA and arrangement of fund for the project, procurement work starts including
preparation & finalizing of vendor selection, BOM, BOQ, order placing, follow-ups of delivery to
site/warehouse.
procurem •Estimated time for this step is 1 month.
ent
•After the processing of procurement, first civil construction at the site starts for PV mounting structure
set-up and
control-room, administrative building. Finishing the civil works, PV installation & all electrical
constru construction works including the Grid Evacuation will be processed.
ctio n •Estimated time for this whole work is 2 months.
commis
sio
ing
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•Commissioning of
the plant by
authorized govt.
body or certified
3rd party will be
done followed by
Completion of
project
execution.
•required time for this
step is 6 working days.
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n
Operation & Maintenance of Plant
Why do we need an O&M for Solar PV power plant?
As every plant needs a regular maintenance work to make it functional & in
well-condition, so in this case also, a PV power plant also requires a sound
& efficient operation & management team to perform all the work after
plant commissioning.
A detailed structure of O&M team has been provided here in a hierarchy
model to demonstrate in a simpler way.
operation
Plant manager
manager
maintenance
Maintenance Supply chain Accounts
Engineer (Mech)
engineer(E&IE) executive executive
control room
Technician1 Technician2 Skilled labour1 skilled labour2
technician
Total expenses over the year for plant O&M and staffing = 2,000,000
This expense is considered for regular maintenance cleaning of PV array,
checking the status of inverter, cable-fault checking, emergency
maintenance & replacement of components and annual salaries of O&M
team of the plant.
Loan Interest rate is @12% over 70% of total project cost which shall be
completed within next 7 years (the rest 30% as equity shares).
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Net Cash Flow/year Estimation (all amounts are in INR)
Initial Investment 70,900,00
Expenses for O&M per year 2,000,000
Total amount paid/year for loan(7 10,513,320
years term considered)
Tolerance factor 2%
Total amount to be paid per year 12,763,600
Energy generated per year 1,655MWh
PPA rate for next 12 years 7.5rs/KWh
REC floor price 12,000rs/MWh (approx.)
Gross cash flow through PPA 12,412,500
Gross cash flow through REC trading 19,860,000
Net Cash Flow (NCF) per year 21,759,180
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NET CASH FLOW & PAY BACK PERIOD
Now according to Discounted Cash Flow method (considering @10% DCF)