Welcome: Advanced Industrial Automation

Welcome OMRON
Advanced Industrial Automation

OMRON component subdivision OMRON
Industrial Components Automation & Drives Sensing & Safety
•Electromechanical relays •Program. Logic Controller •Photoelectric sensors
•Timers and counters •Network systems •Displacement sensors
•Programmable relays •HMI terminals •Vision systems
•Level controllers •Inverters •Safety sensors
•Limit switches •Servo systems •Safety switches
•Push buttons •Software •Safety relays
•Low voltage switch gear •Proximity sensors
•Temperature and process •Rotary encoders
controllers •Pressure sensors
•Solid-state relays
•Panel indicators
•Power supplies

Contents of the training OMRON
Automation & Drives
Contents of the training:
• Introduction: PLC
Overview OMRON PLC range
CJ1M
• Software
CX-programmer V3.0
• PLC-Basic Hands-On Training

…
• Building up an Project
• PLC-Advanced Hands-on Training

…

Overview PLC range OMRON
CS1
C200HE/HG/HX
CQM1H
CJ1
SRM1
CPM2C
CPM2A
CPM1A
ZEN
34 100 120 140 256 512 1184 2560 5000 I/O

CPM PLC family
OMRON
• Relay or transistor outputs CPM1A

• Various peripheral devices The Micro PLC, standard for
• 4 types of interrupts most of the basic
applications
• High-speed counter integrated
• Networking:
Compobus-S (remote I/O)
Compobus-D (DeviceNet)
Profibus (slave)
CPM
Super compact, high High functionality Micro PLC
functionallity Micro PLC fully compatible with CPM1A
CPM2C CPM2A

CPM1A Family OMRON
• CPU’s with 10, 20, 30 and 40 I/O

• Expandable to 100 I/O
• 2 KW program memory
• 1KW data memory
• 150 instructions
• 1 port (peripheral)
• 1 counter for counting to up to 5 KHz
• 2 pulse generators, up to 2 KHz
frequency

CPM2A Family OMRON
• CPUs with 30, 40 or 60 I/O

• Expandable up to 120 I/O
• 4 KW Program memory
• 2KW Data memory
• 185 instructions
• 2 ports
• (Peripheral and RS232)
• 1 counter, 20 KHz range
• 4 counters for up to 2 KHz
• 2 pulse outputs, 10 Khz

CPM1A/2A adding I/O OMRON
CPM1A-10 No-expansion
CPM1A-20
CPM1A-30
CPM1A-40
CPM2A-20
CPM2A-30
CPM2A-40
CPM2A-60
Max. 3 modules extra
I/O Inputs: 0.00 – 9.15

I/O Outputs: 10.00 – 19.15

CPM I/O example OMRON
CPM2A – 40 I/O CPM expansion – 20 I/O

24 digital inputs 12 digital inputs
16 digital outputs 8 digital outputs
0.00 – 0.11 2.00 – 2.07

1.00 – 1.11 3.00 – 3.03
10.00 – 10.07 12.00 – 12.07

11.00 – 11.07

CQM PLC family OMRON
CPU’s Modules
Inner boards
Communications

• Modular system configuration

• No need for racks
• 256/512 I/O points maximum
• 15 Kw Program memory max.
• Up to 12.000 data memory registers
• Built in all CPU’s :
• 16 built-in digital inputs
• 4 counting/interrupt inputs
• 1 counter, 5 Khz
• 1 or 2 comunication ports

• CQM1H modules
– Variety of Digital and
Analogue I/O
– Temperature control
– Linear sensor module
– Remote I/O master, fieldbus
masters
• CQM1H inner boards

– Counters, Encoders, Pulse drivers, Analogue,
Communications...

CQM1H expansion OMRON

CQM1H expansion OMRON

CQM1H - bits and memory OMRON
Input bits 000.00 – 015.15
Max 256 I/O CPU11/21
Output bits 100.00 – 115.15 Max 512 I/O CPU51/61
Work bits 016.00 – 089.15
116.00 – 189.15
216.00 – 219.15
224.00 – 229.15
Special bits 244.00 – 255.07 CPU settings
Temporary bits TR0 – TR7
Holding bits HR00.00 – HR99.15 Holds on power failure

Auxiliary bits AR00.00 – AR27.15
Link bits LR00.00 – LR63.15
Timers / counters TIM/CNT 000 - 511 /!\ Mixed

Data memory DM0000 – DM3071 (CPU 11/21) / DM6143 (CPU 51/61)
DM6144 – DM6655 (read only)
EM0000 – EM6655 (CPU 61)
Interrupts 000.00 – 000.03 4 interrupts  sequence
CQM1H networking OMRON
Controller link
CompoBus/D (Slave) NT Link, Host Link,Modem..
AS-I Bus (Master) CompoBus/S (Master)
Protocol Macro, Modbus (Master)

CS1 PLC family - Hardware OMRON
• Modular system configuration
– Standard Nine types of CPU
Back-planes for CPU & expansion
2, 3, 5, 8 and 10 slots
(max. 7 pcs. – 12 meter
special up-to 50meter)
– C200H power supply
units
– C200H expansion
back-planes usable
(max. 3 pcs.)
– Number of Special I/O
units
– Communication
Inner boards

CS1 Family – Data storage OMRON
• Comments stored in the PLC

• Easy backup of the program
Flash-memory card: 8, 16, 32, 48, 64MB
• Process values recording from the ladder
• Data file management
– program files
– I/O memory files
– system parameters files

CS1D OMRON

CS1D – Risk Management OMRON
Risk Management is essential in systems
requiring a high level reliability.
Every system is subjected to malfunction
Duplex unit
When is this a significant problem?
CPU
CPU
CLK
CLK
I/O
PS
PS
• 24 hour system that can not be stopped
• Extremely high starting-up costs
• Unexpected stops can lead to disasters
e.g. toxic spills, explosions…
Duplexing functions:
• Double power supply (main and expansion rack) Expansion
PS
PS
• Double CPU I/O Rack
• Double Network cards
• Hot swapping of all units
without powering down the system
(CPU, power supply and normal I/O units
But ALSO network and special I/O units) Expansion
PS
PS
I/O Rack

CS1D – Hot-standby OMRON

CS1D – redundant network OMRON

CS1 Allocating I/O Units OMRON

CJ1 PLC family OMRON
Fast, Compact, Seamless

Introducing the new CJ1 OMRON
• A SMALL PLC in size, but it is not a MICRO…

• PLC size and capability no longer go hand-in-hand!
• The CJ1 features:

– High speed CPUs (40 and 20ns): 20ns is 3 to 5 times faster than typical mid-
sized CPU. (e.g. C200H series)
– Control up to 2560 Local I/O: Typical of the mid-sized PLC category.
– Industry leading networking: Omron’s FINS protocol routes data across
networks.
– Compact size: Free up panel space without sacrificing performance!

The CJ1 is a mid-sized PLC in a “micro-sized” package. OMRON
• In fact the Omron CJ1 is a CS1 in a smaller package.
– Released in 1999, the CS1 is and will remain Omron’s mid-sized PLC
and leading technology platform.
2/3 of the
Footprint
2/3 the
Panel Depth
1/3 Total
Panel
Volume

How is the CJ1 possible? OMRON
• Advances in printed circuit board design – More efficient layout.

• New component technology – Lower energy requirements.
• Surface mounted PCB technology – Better heat dissipation.
• New processors – Faster and more energy efficient.

CJ1 Features - Flash Memory Cards OMRON
• 16 to 64 MB flash cards available.

• Store PLC programs and transfer to/from PLC memory.
• Log data into the card for manual or network retrieval.
• Access the flash card from CX-Programmer – it appears as another PC drive.
• Use FTP to store non-PLC related files on the flash card.

CJ1 Features - Communications OMRON
• Ethernet
• Controller Link
• DeviceNet
• CompoBus/S
• Single Port Multiple Access
• Protocol Macro

CJ1 Features - Communications OMRON
Programming &
SCADA Debug Tool
Protocol Macro:
Non-Omron Serial Devices
MESSAGE BOARD
Ethernet
Flash
Memory Ethernet
CLK
PCI Board
Host Link
Controller Link
Omron
DeviceNet or CompoBus/S Touch Screen
Programming/Diagnostic
Software
Single Port Multiple Access

CJ1G/H Features – Layout Flexibility OMRON
CPU Rack
• Rack mounted PLCs come with

fixed number of slots available.
CJ1 is more flexible.
• Eliminating the rack eliminates
module width restrictions. Expansion 1
Smaller modules – up to 10 can

be joined by the CJ1 “through
plane” Expansion 2
• Expand up to 4 “racks” of I/O and

communications – 40 total
modules (2560 local I/O) Expansion 3
TOTAL EXPANSION BUS LENGTH = 12 meters

0.3, 0.7, 2.0, 3.0, 5.0, 10.0, 12.0 meter cables available

CJ1M - series OMRON

CJ1M – new CPUs OMRON
Fast! Small! Seamless!…
• Expands the CJ1 family to the small scale control area (CQM1H)
• CJ1M memory map, instructions and I/O with CJ1G/H compatible
6 NEW CPUs:
.CJ1M-CPU11 (5Ksteps)
• CJ1M-CPU12 (10Ksteps)

CJ1M - features OMRON
.CJ1M-CPU11 (5Ksteps)
• CJ1M-CPU12 (10Ksteps) • Peripheral port
• CJ1M-CPU13 (20Ksteps) • RS232C
• Memory card interface
• Just 31mm wide
31
• CJ1M-CPU11 (5Ksteps) • 16 I/O on the CPU

• CJ1M-CPU22 (10Ksteps) - 10 inputs
• CJ1M-CPU23 (20Ksteps) - 6 outputs
• Interrupt functions 4 points
• Build-in positioning functions
- pulse output 100kHz, 2 axes
- counter function
Phase differ. 50kHz, 2 axis
Single phase 100kHz, 2 axis

CJ1M – Capacity compared to… OMRON
User Memory Capacity
CJ1G/H
CJ1M 120 K steps
20 K
CQM1H 15 K
Data Memory Capacity

CJ1G/H
CJ1M 256 K words
32 K
CQM1H 12 K
50% volume reduction

CJ1M – Expansion compared to… OMRON
Maximum Number of I/O bits
CJ1G/H
CJ1M 640 2560
CQM1H 512
Maximum Number of Connectable Units

CJ1G/H 40
CJ1M 20
CQM1H 11
Up to 10 I/O units can be placed on a

CJ1M-CPU.
A expansion ‘rack’ can be added to the
CJ1M-CPU13 & CJ1M-CPU23

CJ1M – Speed compared to… OMRON
Execution Time (Basic Instruction)
CJ1G/H 20 ns
CJ1M 100 ns 375 ns
CQM1H
Execution Time (Special Instructions)

CJ1G/H 0.04 µs
CJ1M 0.3 µs
17.7 µs
CQM1H
CJ1M is 59 times faster!!!

CJ1 PLC – System set-up OMRON
Basic I/O
Special I/O
CJ1-Power CPU-Bus I/O(*) End-Cover
Supply CJ1-I/O
CJ1-CPU Interrupt units(*)
Control Unit
Memory Card Max 12 m Max 10 Units

Basic I/O
CJ1-Power I/O Connecting Cable Special I/O
Supply CPU-Bus I/O
End-Cover
CJ1-I/O
Interface Unit Max 10 Units
(*) Place CPU-Bus Units and I/O-Interrupt units
WARNING next to CPU (5 left slots)
CJ1 PLC - Hardware OMRON
3 groups of CJ1-Units
Basic I/O Units Special I/O Units CPU Bus Units
CIO 0000 to CIO 0079 CIO 2000 to CIO 2959 CIO 1500 to CIO 1899
(8 , 16 , 32 or 64 points) (Refresh area :10 words/unit) (Refresh area : 25 words/unit)
D20000 to D29599 D30000 to D31599

(Setup area : 100 words/unit) (Setup area : 100 words/unit)
Special I/O unit number CPU Bus unit number

(40 Units maximum) (16 Units maximum)
CJ1 - I/O channel assignment OMRON
008
009
006 010
I/O word 000 001 002 003 004 005 007 011
IN OUT IN OUT IN IN IN OUT

16 16 16 16 16 16 32 64

008
009
006 010
I/O word 000 001 002 003 004 005 007 011
Reserved
Reserved
IN OUT IN OUT IN IN IN OUT
16 16 16 16 16 16 32 64

CIO word 000 001 002
IN OUT IN
16 16 16
003 004 005 006
IN OUT IN OUT
16 16 16 16
007 008 009 010
OUT IN OUT IN
16 16 16 16

003 007
CPU Special Special 008
004
BUS I/O I/O 005 009
000 001 002 006 010
00
00 01
IN OUT OUT OUT IN

16 16 16 64 64
1500 2000 2010

1524 2009 2019

CX-programmer V3.0 OMRON
CX-Programmer V3.0 made in Japan
• Improvements on 87 points
• Designed to operate with MS Windows XP as well as MS Windows 95, 98,
ME, NT and 2000.
Recommended: MS Windows NT, 2000 or XP
• New PLC ranges supported:
- CJ1M
- CS1H
- CS1D (needs CX-P V3.1
for duplex functions)
• New Networks supported:
- CS1 Bus I/F Board (ITBC-CST01)
- 62 node Controller Link

Improvements on 87 points OMRON
Small selection:
RS01 Key-function allocation

RS03 Open CX-P with default environment
RS05 On-line default state: Monitoring
RS06 Auto on-line function
RS10 Improvement to address formatting:
A-AR, H-HR, L-LR, T-TIM, C-CNT, D-DM, E-EM
RS11 Enable pasting of Symbol data created using MS-Excel and CX-P V1.2.
RS16 Automatically generate an “END” instruction in a new section
RS19 Fast connection across empty cells: [Ctrl] + arrow keys
RS24 Connection and division of rungs
RS35 Jump to corresponding contact / coil
RS56 Rung Wrap
RS86 Block / Network Manager

PLC - Basic Hands-on training OMRON

Starting a new project in CX-Programmer OMRON

Opening a new Program OMRON

Up- and downloading of PLC programs OMRON

Statement List OMRON
000.00 000.01 000.01 100.00
000.02
LD 000.00
AND 000.01
OR 000.02
AND 000.03
OUT 100.00
000.00 000.01 000.03 100.00
000.02

000.00 000.01 100.00
LD 000.00
AND 000.01
000.02 000.03 OR 000.02
AND 000.03
OUT 100.00
000.00 000.01 000.03 100.00
000.02
000.00 000.01 100.00
LD 000.00
AND 000.01
000.02 000.03 LD 000.02
AND 000.03
OR LD
OUT 100.00

000.04 000.05 100.01
000.06 000.07
000.04 000.05 100.01
LD 000.04
000.06 000.07 OR 000.06
LD 000.05
OR 000.07
000.05 AND LD
OUT 100.01
000.07

000.00 000.01 000.02 000.03 100.02
000.04 000.05 100.03

000.00 000.01 000.02 000.03 100.02

*
000.04 000.05 100.03
TEMPORAIRY RELAY
LD 000.00
AND 000.01
OUT TR 0
AND 000.02
AND 000.03
OUT 100.02
LD TR 0
AND 000.04
AND 000.05
OUT 100.03

OMRON
TRY...

Program Writing – Seven steps OMRON
1. Define the purpose
2. Problem Splitting
3. Working out
4. Design
5. Writing
6. Testing
7. Finishing

Program Writing – Define the Purpose OMRON
1.
Products on the inputbelt are transported to PES 0.00. This belt stops if there is another product
under work. Otherwise the product is transported to the next belt and stops if PES 0.01 detects
the product. The drill is in the upper position and will be started by output 100.02.
The drill goes down to limitswitch 0.02. The output 100.02 is set to off and the drill is returning
to the upper position. If upperlimitswitch 0.03 detects the drill, the inputbelt, the transportbelt and
the outputbelt is started. PES 0.04 detects the product and stops the outputbelt on the backside
of the product . After five products the pusher is activated and pushes the products from the belt
by output 100.04. If the pusher is in the out position (limitswitch 0.05) the output goes off and
the pusher returns. During this period no belt is running except the inputbelt.

Program Writing – Problem Splitting OMRON
2.
In-take transport
Drilling station
Transport and ejecting

the products

Program Writing – More Splitting OMRON
2.
In-take transport Transport
Drilling station Transport
Drilling
Transport & ejection Transport
Ejection of the
products

Program Writing – Defining I/O list OMRON
3. Working out (I/O list)
000.00 FInput Sensor on input belt
000.01 FTransp Sensor on transport belt
000.02 CilOut Cylinder out
000.03 CilIn Cylinder in
000.04 FOutput Sensor on output belt
000.05 PusIn Pusher in
000.06 PusOut Pusher out
100.00 Minput Motor input belt

100.01 MTransport Motor transport belt
100.02 ACyl Cylinder
100.03 MOutput Motor output belt
100.04 APus Pusher
099.15 PUW Product under work

099.14 PUWR Product under work ready
099.13 MP Move products
099.12 MPR Move products ready

Adding comments to the PLC program OMRON

Adding comments to contacts: ‘Symbols’ OMRON
‘Global symbols’
and
‘Local symbols’

Online Edit OMRON

An easy way to connect… OMRON

OMRON
TRY...

Functions OMRON
Ladder symbol Operand Data-area
Condition 1 XYZ(99) S: Source word

Condition 2 S IR, SR, AR, HR, LR, T/C, DM, #
Condition 3 P1 P1: Parameter word
R IR, AR, HR, LR
R: Result word
IR, AR, HR, LR, T/C, DM

Timer OMRON
Condition 1 TIM N: TC number

N # (000-511)
SV SV: Set value (BCD)
IR, AR, DM, HR, LR, #
P1 = 1 - 9999
Time = 0.1 - 999.9 sec
Contact = TIM0
INPUT
SV SV
TIMER OUTPUT

Normal Timer OMRON
000.00
SV SV
100.00

Delay After Off OMRON
000.01
SV1 SV1
100.01

On/Off Delay OMRON
000.02
SV3 SV3
100.02 SV2 SV2

One Shot OMRON
000.03
SV3 SV3
100.03

High Speed Timer OMRON
Condition 1 TIMH(15) N: TC number

N # (000-511)
SV = 1 - 9999 IR, AR, DM, HR, LR, #

Time = 0.01 - 99.99 sec
Contact = TIM0
INPUT
SV SV
TIMER OUTPUT

Counter OMRON
Pulse CNT N: Counter number

Reset N # (000 – 511)
SV = 1 - 9999 IR, AR, DM, HR, LR, #
Contact = CNT511
PULSE
5 4 3 2 1 0 0 5 4 3 5 5 4
RESET
COUNTER OUTPUT

Reversible Counter OMRON
II+ CNTR(12) N: Counter number

DI- N # (000 – 511)
Reset SV SV: Set value (BCD)
IR, AR, DM, HR, LR, #
SV = 1 - 9999
Contact = CNT511
II+
DI-
0 1 2 3 0 1 2 1 0 3 2 3 0 3 0 1
RESET
COUNTER OUTPUT

Example Program OMRON

OMRON
Try…
Manipulation of numbers and bits
ON-LINE edit
Keep OMRON
S KEEP(11) B: Bit
R B IR, AR, HR, LR
000.00 000.01 100.00
100.00
000.00
KEEP(11)
000.01
100.00
BIT
SET
RESET

Set en Reset OMRON
S SET B: Bit
B IR, AR, HR, LR
R RSET B: Bit
B IR, AR, HR, LR

Signal Flanks OMRON
Signal DIFU(13) B: Bit

B IR, AR, HR, LR
Signal DIFD(14) B: Bit

B IR, AR, HR, LR
CYCLUS

Interlock OMRON
Ladder symbol
Signal IL(02)
Signal ILC(03)

Interlock OMRON
PROGRAM
WITHOUT
INTERLOCK

Interlock OMRON
PROGRAM
WITH
INTERLOCK

DIFU and DIFD in Interlocks OMRON
000.00
IL(02)
000.01
DIFU(13)
10.00
ILC(03)
ON
000.00
OFF
ON
000.01
OFF
ON
010.00
OFF


OMRON
Try…

Special Internal Relays OMRON
Output inhibit
Battery alarm
Always on
Always off - 253.14
First scan
1 min pulse
0.02 sec pulse
0.1 sec pulse
0.2 sec pulse
1.0 sec pulse

Questions? OMRON
Thank you
for you
attention
if you have any question…

PLC - DATA Hands-on training OMRON

System Flags OMRON
ADRESS FUNCTION NAME
255.03 ER ERROR error bit

255.04 CY CARRY carry bit
255.05 GR GREATER > bit
255.06 EQ EQUAL = bit
255.07 LE LESS < bit

Instruction groups OMRON
* Logical instructions
* Timer instructions
* Counter instructions
* Basic instructions
* Bit control instructions
* Data shifting instructions
* Data movement instructions
* Data compare instructions
* Data conversion instructions
* Binary calculation
* BCD calculation
* Logical calculation
* Subroutine instructions
* Step instructions
* Network instructions
* Special instructions

Logical instructions OMRON
Ladderdiagram: NO contact
NC contact
Output
Inverted output
Horizontal and vertical line
Statement list: LD
LD NOT
AND
AND NOT
OR
OR NOT
OUT
OUT NOT
OR LD
AND LD

Basic Instructions OMRON
NOP(00) No function
END(01) End of program
IL(02) Interlock
ILC(03) Interlock close

Jump Instructions OMRON
LADDER SY MBOOL OPERAND DATAGEBIEDEN
JMP(04) N: Sprongnummer
# (00 to 99)
N
JME(05) N: Sprongnummer
# (00 to 99)
N
000.00
JMP(O4)
000.01 100.00
OUTPUTS FREEZE
TIM
TIMERS STOP
0
#9999
JME(O5)

V.W.1
JMP(O4)
LABEL 0
Can be used more than
JME(O5)
one time in the program.
0
V.W.2
JMP(O4)
JME(O5) USED
More programs into 1 PLC
0
Shorten programs.

V.W.1
JMP(O4)
V.W.2 LABEL 0
JMP-JMP-JME combination
JMP(O4)
JME(O5)

V.W.1
JMP(O4)
V.W.2
JMP(O4) LABEL 1- 99
Can be used only
2 once in the program.
JME(O5)
JME(O5)

JME(O5)
LABEL 1- 99
V.W.1 Jump back in
JMP(O4) the program
USED
Recursive action
Conversion more than one variable
MODBUS CRC Check


OMRON
Try…

Data monitoring OMRON

Data Shifting Instructions OMRON
Data Shifting Instructions

Shift Register OMRON
SHIFTREGISTER
SFT(10)
DATA
SFT(10)
Start word
C.P. IR, AR, DM, HR, LR
99
End word
RESET
IR, AR, DM, HR, LR
99
99.12 100.00
E St+1, St+2, ... St
VERLOREN
0 0 DATA
0 1
0 0 0
1 1 1
0 0
1 1
0 1
0 1
0 1
0 0
1 0
1 EXECUTIE
1 0
0 1
CONDITIE
Condition: End word >= Start word

Same data area


OMRON
Try…

SHIFTREGISTER
SFTR(84)
V.W.
C: Control word
IR, AR, DM, HR, LR
SFTR(84)
C
St: Start word
IR, AR, DM, HR, LR
St
E
E: End word
IR, AR, DM, HR, LR
000.00 10.12
Example L/R
C= IR10
000.01 10.13
DATA
000.02 10.14
CLOCK PULSE
000.03 10.15
RESET

SHIFTREGISTER
ASL(25)
V.W.
ASL(25) Wd: Word

IR, AR, DM, HR, LR
Wd
ER, EQ
BIT BIT
15 0
0 0 0 1 1 0 1 0 1 1 1 1 0 0 0 0
0
Cy

SHIFTREGISTER
ASR(26)
V.W.
ASR(26) Wd: Word

IR, AR, DM, HR, LR
Wd
ER, EQ
BIT BIT
15 0
0 0 0 1 1 0 1 0 1 1 1 1 0 0 0 0
0
Cy

SHIFTREGISTER
ROL(27)
V.W.
ROL(27) Wd: Word

IR, AR, DM, HR, LR
Wd
ER, EQ
BIT BIT
15 0
0 0 0 1 1 0 1 0 1 1 1 1 0 0 0 0
Cy

SHIFTREGISTER
ROR(28)
V.W.
ROR(28) Wd: Word

IR, AR, DM, HR, LR
Wd
ER, EQ
BIT BIT
15 0
0 0 0 1 1 0 1 0 1 1 1 1 0 0 0 0
Cy

SHIFTREGISTER
SLD(74)
V.W.
SLD(74) St: Start word

IR, AR, DM, HR, LR
St
E E: End word
IR, AR, DM, HR, LR
ER
E St
1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
0
VERLOREN DATA
0
Same data area

SHIFTREGISTER
SRD(75)
V.W.
SRD(75) E: End word

IR, AR, DM, HR, LR
E
St St: Start word

IR, AR, DM, HR, LR
ER
St E
1
0 2
1 3
2 4
3 5
4 6
5 7
6 8
7
VERLOREN DATA
0
Same data area

SHIFTREGISTER
WSFT(16)
V.W.
WSFT(16) St: Start word

IR, AR, DM, HR, LR
St
E E: End word
IR, AR, DM, HR, LR
ER
DM100
0000 0000
1234
1234
1111
2233
1111
1FFF
2233
1FFF
0000
9999
0000
4545
9999 VERLOREN DATA
DM106

Same data area

Notations OMRON
NOTATIONS
Decimal
0,1,2,3,4,5,6,7,8,9
1234
4 * 10 0
3 * 10 1
2 * 10 2
1 * 10 3

Notations OMRON
NOTATIONS
Binary
0,1
1011 11
:2 rest 1
1*20 = 1 5
:2 rest 1
1*21 = 2
2
0*22 = 0 :2 rest 0
3
1*2 = 8 1
:2 rest 1
11
0 1011

Notations OMRON
NOTATIONS
Hexadecimal
0,1,2,3,4,5,6,7,8,9,A,B,C,D,E,F
12A4 4772
: 16 rest 4
4 * 16 0 = 4 298
: 16 rest 10=A
10 * 16 1 = 160
18
2 * 16 2 = 512 : 16 rest 2
3
1 * 16 = 4096 1
: 16 rest 1
4772
0 12A4

Notations OMRON
NOTATIONS
Hexadecimal <-> Binary
Hexadecimal 12A4
Binary 0001 0010 1010 0100

2 15 20

Notations OMRON
NOTATIONS
Decimal <-> BCD
Decimal 1294
BCD 0001 0010 1001 0100

23 20 23 20 23 20 23 20
D H T E

Notations OMRON
NOTATIONS
DEC HEX BIN BCD
0 0 00000 0000 0000
1 1 00001 0000 0001
2 2 00010 0000 0010
3 3 00011 0000 0011
4 4 00100 0000 0100
5 5 00101 0000 0101
6 6 00110 0000 0110
7 7 00111 0000 0111
8 8 01000 0000 1000
9 9 01001 0000 1001
10 A 01010 0001 0000
11 B 01011 0001 0001
12 C 01100 0001 0010
13 D 01101 0001 0011
14 E 01110 0001 0100
15 F 01111 0001 0101
16 10 10000 0001 0110
17 11 10001 0001 0111
18 12 10010 0001 1000
19 13 10011 0001 1001
20 14 10100 0010 0000

Data Movement Instructions OMRON
Data Movement Instructions

Data Movement Instructions
MOV(21)
V.W.
MOV(21)
S: Source word
IR, AR, DM, HR, LR, TC, #
S
D: Destination word
IR, AR, DM, HR, LR
D
ER, EQ
SOURCE WORD DESTINATION WORD
1101101110011011 1101101110011011
Status source word

will not be changed


OMRON
Try…

Differentiated Instructions OMRON
Differentiated Instructions
000.01 000.02 000.03
DIFU(13)
010.00
010.00
MOV(21)
#0001
DM0000
000.01 000.02 000.03

@MOV(21)
#0001
DM0000

Indirect Addressing OMRON
Indirect Addressing
000.01
MOV(21)
#0010
DM0012
BEFORE AFTER
DM0010 0013 DM0010 0013

DM0011 3331 DM0011 3331
DM0012 1234 DM0012 0010
DM0013 A000 DM0013 A000
DM0014 0000 DM0014 0000
DM0015 FFFF DM0015 FFFF

Indirect Addressing OMRON
Indirect Addressing
000.01
MOV(21)
#0010
*DM0012
BEFORE AFTER
DM0010 0013 DM0010 0013
DM0011 3331 DM0011 3331

DM0012 1234 DM0012 1234
DM0013 A000 DM0013 A000
DM0014 0000 DM0014 0000
DM1233 A120 DM1233 A120

DM1234 AD01 DM1234 0010
DM1235 FFFF DM1235 FFFF

MVN(22)
V.W.
MVN(22)
Br: Source word
Br
D: Destination word
IR, AR, DM, HR, LR
D
ER, EQ
SOURCE WORD DESTINATION WORD
1101101110011011 0010010001100100
Status source word

will not be changed

XFER(70)
V.W.
N: Number of words
XFER(70) IR, AR, DM, HR, LR, TC, #
N Br: First source word

IR, AR, DM, HR, LR, TC
Br
D
D: First destination word
IR, AR, DM, HR, LR
ER
Br 3331 D 3331
Br+1 1234 D+1 1234
Br+2 A000 D+2 A000
Br+3 0000 D+3 0000
Br+N-1 A120 D+N-1 A120
Status source word

will not be changed

BSET(71)
V.W.
Br: Source word
BSET(71) IR, AR, DM, HR, LR, TC, #
Br St: Start word

St
E
E: End word
ER
Br 3331 St 3331
St+1 3331
St+2 3331
St+3 3331
E 3331

Same data area

XCHG(73)
V.W.
XCHG(73) V1: To change word 1

V1
V2: To change word 2
V2 IR, AR, DM, HR, LR, TC
ER
V1 3331
1234 V2 1234
3331

MOVB(82)
V.W.
Br: Source word
MOVB(82) IR, AR, DM, HR, LR, #
Br Bi: Bit designation (BCD)

Bi
D
D: Destination word
IR, AR, DM, HR, LR
ER
SOURCE WORD
DESTINATION WORD
Bit status source word

will not be changed

MOVD(83)
V.W.
Br: Source word
MOVD(83) IR, AR, DM, HR, LR, TC, #
Br Di: Digit designation (BCD)

Di
D
D: Destination word
ER
SOURCE WORD
4 2 7 1
Di = #0210
DESTINATION
DOELWOORDWORD
9
7 9
1 3 3
Digit source word

will not be changed

Data Compare Instructions OMRON
Data Compare Instructions

CMP(20)
V.W.
CMP(20) Cp1: First compare word

Cp1
Cp2: Second compare word
Cp2 IR, AR, DM, HR, LR, TC, #
255.05 > 100.00
255.06 = 100.01
255.07 < 100.02
ER


OMRON
PROGRAM
DOWNLOAD

CMPL(60)
V.W.
CMPL(60) Cp1: First compare word

Cp1
Cp2: Second compare word
Cp2 IR, AR, DM, HR, LR, TC
255.05 > 100.00
255.06 = 100.01
255.07 < 100.02
ER

BCMP(68)
V.W.
VD: Compare data
BCMP(68)
IR, DM, HR, LR, TC, #
VD
CB: Startaddress table
CB
IR, DM, HR, LR, TC
R
R: Result word
ER IR, AR, DM, HR, LR
VD 1234
Lower limit Upper limit RES

Bit 0
CB 1000 CB+1 2000 1
CB+2 1280 CB+3 1420 0
CB+4 1234 CB+5 1234 1
CB+6 2000 CB+7 2400 0
CB+30 1100 CB+31 1500 1 Bit 15

TCMP(65)
V.W.
VD: Compare data
TCMP(65)
IR, DM, HR, LR, TC, #
VD
CB: Startaddress table
CB
IR, DM, HR, LR, TC
R
R: Result word
ER IR, AR, DM, HR, LR
VD 1234
DATA RES
Bit 0
CB 1000 0
CB+1 1280 0
CB+2 1234 1
CB+3 2000 0
CB+15 1100 0 Bit 15

MCMP(19) Multiple words compare

CPS(--) Binary compare with sign
CPSL(--) Double binary compare met sign
ZCP(--) Zone compare with sign
ZCPL(--) Double zone compare with sign

Data Conversion Instructions OMRON
BIN(23) BCD ->Binary

BINL(58) Double BCD -> Double Binary
BCD(24) Binary -> BCD
BCDL(59) Double Binary -> Double BCD
ASC(86) HEX -> ASCII
HEX(--) ASCII -> HEX

BCD Calculation Instructions OMRON
BCD Calculation Instructions

Data Calculation Instructions OMRON
LADDER SY MBOOL
STC(40) @STC(40)
LADDER SY MBOOL
CLC(41) @CLC(41)
Bit 255.04

ADD(30)
V.W.
Br1: Source word 1 (BCD)
ADD(30)
Br1
Br2
R
R: Result word
ER, EQ, CY IR, AR, DM, HR, LR
Br1 + Br2 + Cy = R -> Cy
CY before exec. - Br1 (Source) - Br2 (Add) - R (Result) - CY after exec.

“0” 1234 2345 3579 “0”
“1” 1234 2345 3580 “0”
“0” 4567 7667 2234 “1”
“1” 4567 7667 2235 “1”
“0” 9999 0001 0000 “1”
“1” 9999 0000 0000 “1”
“0” 0000 0000 0000 “0”

Example Program EXAMPLE PROGRAM OMRON

OMRON
PROGRAM
DOWNLOAD

SUB(31)
V.W.
SUB(31)
Br1
Br2
R
R: Result word
ER, EQ, CY IR, AR, DM, HR, LR
Br1 - Br2 - Cy = R -> Cy
CY before exec. - Br1 (Source) - Br2 (Add) - R (Result) - CY after exec.

“0” 1234 2345 8889 “1”
“1” 1234 2345 8888 “1”
“0” 8567 7667 0900 “0”
“1” 8567 7667 0899 “0”
“0” 0000 0001 9999 “1”
“1” 0001 0000 0000 “0”
“0” 0000 0000 0000 “0”

MUL(32)
V.W.
Vt: Multiply word (BCD)
MUL(32)
Vt
Vv: Multiplier(BCD)
Vv
R
R: First result word
ER, EQ IR, AR, DM, HR, LR
Vt * Vv = R (R+1)
Attention: the result gives always two words (eight digits)

DIV(33)
V.W.
Dd: Divider word (BCD)
DIV(33)
Dd
Dr: Divider (BCD)
Dr
R
R: First result word
ER, EQ IR, AR, DM, HR, LR
Dd : Dr = R rest R+1
Attention: the result gives always two words

INC(38) Increases BCD number with 1

DEC(39) Decreases BCD number with 1
ADDL(54) Double word ADD
SUBL(55) Double word SUBTRACT
MULL(56) Double word MULTIPLY
DIVL(57) Double word DIVIDE

Binary Calculation Instructions OMRON
ADB(50) ADD binary

SBB(51) SUBTRACT binary
MLB(52) MULTIPLY binary
DVB(53) DIVIDE binary
ADBL(--) Double word ADD
SBBL(--) Double word SUBTRACT
MBS(--) Signed MULTIPLY
MBSL(--) Double word signed MULTIPLY
DBS(--) Signed DIVIDE
DBSL(--) Double word signed DIVIDE
NEG(--) 2’s complement conversion

NEGL(--) 2’s complement conversion (double)
CPS(--) 2’s complement compare
CPSL(--) 2’s complement compare (double)

Logistic Calculation Instructions OMRON
COM(29) 1’s Complement

ANDW(34) Logical AND between two words
ORW(35) Logical OR between two words
XORW(36) Logical XOR between two words
XNRW(37) Logical XNOR between two words

Subroutine Instructions OMRON
SBS(91) / SBN(92) / RET(93)
V.W.
N: Subroutine number
SBS(91)
#(00 - 255)
N
ER
SBN(92)
N
APPLICATION
Actions which are executed
- Program -
more than once in the program
RET(93)


OMRON
PROGRAM
DOWNLOAD

Step Instruction OMRON
STEP(08) / SNXT(09)
B: Control bit
STEP(08) IR, AR, HR, LR
B
254.07 Step start flag

- Program -
V.W.
SNXT(09)

Example
0
TR1 TR5
1 5
TR2 TR6
2 3 6
TR7
TR3
4 7
TR4 TR8
Ref 0 Ref 1

STEP(08) / SNXT(09)
099.00
000.01
099.01
000.02 000.03
099.02 099.00
CNT500
099.00

Example Program EXAMPLE PROGRAM OMRON

OMRON
Try…

Task programming OMRON
Task
One Ladder Ｔａｓｋ

Ｔａｓｋ
Ｔａｓｋ
End
• Continuous Ladder program can be split into the

functional parts
• These parts are called Tasks or Programs
• Task programming results in faster and more
flexible program development

Cyclic Tasks OMRON
• List of active tasks is

Task 00 refreshed during I/O refresh
End
• Active cyclic tasks are
executed from the lowest
task number
Task 01
• Tasks can be activated or
deactivated by other tasks
• Operation Start assignment
Task 02
can be switched On/Off
I/O refresh

Interrupt tasks OMRON
• Interrupt of cycle task execution can be

triggered by
– Power fail
Task 00 – Internal timer
End – External interrupt input
– Message received on serial board
Interrupt Task
Task 01
End
Task 02

Task programming OMRON
• When to use Tasks?

– Local symbols results in flexible programming
– Parallel program development
– Reuse of standard blocks of code
– Upgrade of the machine by activating the task
– Optimisation of the cycle time

Cycle time – Standard situation OMRON
- Check Battery
Overseeing - Read DIP-switches
Processing - Check I/O Bus
- Check User Program Memory
- Check for Memory Card
Program
Execution
Cycle Time
Refresh data for :

- Basic I/O Units
I/O - SYSMAC BUS Remote I/O
Refreshing - Special I/O Units
- CPU Bus Units
Peripheral Events Servicing :
Servicing - Special I/O unit events
- CPU Bus Unit events
- Peripheral port and RS-232C port events
- File access
- Communications port events

Cycle time – Parallel Processing Mode OMRON
Peripheral Servicing
Overseeing Overseeing
Cycle Time for

for program execution
Processing Processing
Cycle Time
Peripheral
Program Servicing
Execution
- Faster servicing of events

- Time slice for program execution and peripheral
I/O servicing can be tuned by the customer
Refreshing - Synchronous or asynchronous I/O-memory access
can be set by the user
- Data concurrence via special instructions

Optimisation of the cycle time OMRON
Execute
Stop
Stop
Execute

Tasks : summary OMRON
• Task is a program
• Equivalent to a function of your process
• Easier programming, debugging and maintenance
• Integrate tasks into a project
• Up to 32 tasks !
• Up to 256 linked to an event !
• Project will call the tasks needed
• Your cycle is optimal
• Re-use-able !

Questions? OMRON
Thank you
for you
attention
if you have any question…

Welcome: Advanced Industrial Automation

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Welcome: Advanced Industrial Automation

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Welcome OMRON

Advanced Industrial Automation

Advanced Industrial Automation

Contents of the training:

• PLC-Basic Hands-On Training

• PLC-Advanced Hands-on Training

Advanced Industrial Automation

34 100 120 140 256 512 1184 2560 5000 I/O

Advanced Industrial Automation

• Relay or transistor outputs CPM1A

Advanced Industrial Automation

• CPU’s with 10, 20, 30 and 40 I/O

Advanced Industrial Automation

• CPUs with 30, 40 or 60 I/O

Advanced Industrial Automation

I/O Inputs: 0.00 – 9.15

Advanced Industrial Automation

CPM2A – 40 I/O CPM expansion – 20 I/O

0.00 – 0.11 2.00 – 2.07

10.00 – 10.07 12.00 – 12.07

Advanced Industrial Automation

Advanced Industrial Automation

• Modular system configuration

Advanced Industrial Automation

• CQM1H inner boards

Advanced Industrial Automation

Advanced Industrial Automation

Advanced Industrial Automation

Holding bits HR00.00 – HR99.15 Holds on power failure

Link bits LR00.00 – LR63.15

Timers / counters TIM/CNT 000 - 511 /!\ Mixed

CompoBus/D (Slave) NT Link, Host Link,Modem..

AS-I Bus (Master) CompoBus/S (Master)

Protocol Macro, Modbus (Master)

Advanced Industrial Automation

Advanced Industrial Automation

• Comments stored in the PLC

Advanced Industrial Automation

Advanced Industrial Automation

Advanced Industrial Automation

Advanced Industrial Automation

Advanced Industrial Automation

Advanced Industrial Automation

Fast, Compact, Seamless

Advanced Industrial Automation

• A SMALL PLC in size, but it is not a MICRO…

• The CJ1 features:

Advanced Industrial Automation

Advanced Industrial Automation

• Advances in printed circuit board design – More efficient layout.

Advanced Industrial Automation

• 16 to 64 MB flash cards available.

Advanced Industrial Automation

Advanced Industrial Automation

Single Port Multiple Access

• Rack mounted PLCs come with

Smaller modules – up to 10 can

• Expand up to 4 “racks” of I/O and

TOTAL EXPANSION BUS LENGTH = 12 meters

Advanced Industrial Automation

Advanced Industrial Automation

Fast! Small! Seamless!…

Advanced Industrial Automation