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Subsidery of Egyotian Gen. Petroleum Corp. د
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P.O. Box : Heliopolis 11757 Cairo A.R.E. אد د١١٧٥٧ وو س:..ص
Pressure Vessel
DESIGN CALCULATIONS
Code : ASME Section VIII, Division 1, Edition 2001, Addenda 2002
Code Stamp : U
Client : Amerya Petroleum Refining Co. (APRC)
Project : Design & Fabrication of Debutanizer Reflux Reliever Drum
Location : Alexandria, EGYPT
Item No. : 1-D-5
Serial No. : 7434-33-U-2006
Title : Horizontal Pressure Vessel
Service : Deputanizer Reflux Reliever Drum
Job No. : 7434-33
Dwg. No. : 7434-33-3A, Rev. 1
Vessel ID 1556 MM
Tangent-to-Tangent Length 4820 MM
Vessel Wall Thickness 22 MM
MAWP 18 Kg/CM2G
o
Design Temperature 65 C
o
MDMT -12 C
By
Eng. Abdel Halim Galala
Design Sector Manager (assist.)
A. Title (cont.)
DESIGN CALCULATIONS
Code : ASME Section VIII, Division 1, Edition 2001, Addenda 2002
Client : Amerya Petroleum Refining Co. (APRC)
Project : Design & Fabrication of Debutanizer Reflux Receiver Drum
Location : Alexandria, EGYPT
Item No. : 1-D-5
Serial No. : 7434-33-U-2006
Title : Horizontal Pressure Vessel
Service : Debutanizer Reflux Receiver Drum
Job No. : 7434-33
Dwg. No. : 7434-33-3A, Rev. 1
Revision Table
Dwg. No. : 7434-33-3A Rev. : 1
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 3 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 1 of 1
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
B. Copyright.
Copyright 2004 by
CORC
A.H.Galala, the Design Manager, on behalf of
Cairo Oil Refining Co. (CORC)
All right reserved.
C. Revision Description.
Sheet
Rev. Date No. Revision Description
0 6.4.2003 all Issued for comments
1 18.2.2004 all Issued for approval
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 5 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 1 of 1
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
I. By considering UG-22 :
1. The loadings to be considered in design of vessel shall include the following :
a. Internal design pressure (see item II below).
b. Weight of the vessel and contents under test conditions.
c. Attachment of vessel supports such as lifting lugs and saddles.
2. No expected effect for superimposed static reactions such as piping.
There is no attached equipment such as motors, machinery, other vessels,
lining and insulation.
3. The effect of the following loadings is considered negligible and/or not applicable :
a. Cyclic and dynamic reactions due to pressure for thermal variations.
b. Wind, snow, and seismic reactions.
c. Impact reactions due to fluid chock.
d. Temperature gradients and differential thermal expansion.
Max. hydrostatic head at internal bottom of vessel 2.21023 PSIG 0.1556 Kg/cm2G
Max. hydrostatic head at bottom of leg 3.19602 PSIG 0.225 Kg/cm2G
Max. hydrostatic head at drain N4 3.48011 PSIG 0.245 Kg/cm2G
2
Max. pressure for calculation at internal bottom of vessel 257.892 PSIG 18.1556 Kg/cm G
2
Max. pressure for calculation at bottom of leg 258.878 PSIG 18.225 Kg/cm G
2
Max. pressure for calculation at outlet drain N4 259.162 PSIG 18.245 Kg/cm G
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 7 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 1 of 4
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
I. Pressure Parts.
a. Main Vessel Components : P-No. Group No. Curve
a. Shell : ASME SA516 Grade 70 1 2 D
b Heads : ASME SA516 Grade 70 1 2 D
c. Flanges : ASME SA 105 1 2 B
d. Nozzle Necks : ASME SA 106 Grade B 1 1 B
e. Fittings, Tees : ASME SA 234 Grade WPB 1 1 B
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Where the MDMT is 10 F -12 C
in accordance with UG-20(f), UCS-66 and FIG. UCS-66, no impact test is required.
Please refer pages from Page : 97 of 126
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Max. Design Temperature 149 F 65 C
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Min. Design Metal Temperature, MDMT 10 F -12 C
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Max. Operating Temperature 122 F 50 C
Max. Allowable Stress @ Design Temp.(65 oC), S 20000 PSIG 1408 Kg/CM2G
Max. Allowable Stress @ Test Temp.(40 oC), St 20000 PSIG 1408 Kg/CM2G
[Table 1A, SubPart 1, ASME Sec. II, Part D]
Hydrostatic Test Pressure, Ph = 1.3 x MAWP x (St/S) [UG-99(b)] 332.386 PSIG 23.4 Kg/CM2G
Hydrostatic Test Pressure, Ph = 1.5 x MAWP x (St/S) [Client request] 383.523 PSIG 27 Kg/CM2G
The min. wall thickness shall be the greater of t1 or t2 0.469 INCH 11.913 MM
By Adding Corrosion Allowance to Wall Tickness, t 0.705 INCH 17.907 MM
Use Thickness of Construction, t (Adopted thickness) 0.866 INCH 22 MM
Corroded Thickness = Adopted thk. - Corrosion allowance 0.63 INCH 16 MM
In case of using shell fab. from pipe '20" Pipe nominal thickness, t (Sch.40) 0.472440945 INCH 12 MM
[ APPENDIX L-2.2.2]
N.B. Circumferential joint at center of vessel is the point of max. positive moment.
Max. negative moment is at supports but there is no joint there.Other circumferential joint
must be investigated using moment at the joint in calculating the compined stresses.
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 11 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 4 of 4
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
Therefore, B [SUBPART 3 OF ASME SEC.II, PART D, FIG.CS-2] 16000 PSIG 1126.4 Kg/CM2G
NOTES:
1. No need to calculate the value of B by equation B = AE / 2 ,
since the value of A falls under the applicable Material/Temp. line.
[ Suppart 3 of ASME Sec.II, Part D, Fig. CS-2]
[ APPENDIX L-2.2.2]
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Design Temperature 149 F 65 C
For external pressure on cylinder, use UG-28 and Subpart 3.
Determine the effective length of shell without stiffening rings, L
b. Enter Fig. CS-2 with A (to find factor B), which falls under the curve. 5500 PSI 387.2 Kg/CM2G
Follow step (6) of UG-28(c)(1), and calculate the value of max. allowable
external working pressure, PA = 4B / 3 (Do / t) 73.6094 PSI 5.1821 Kg/CM2G
Change t untill PA > 15 PSI (full vacuum) 15 PSI 1.056 Kg/CM2G
OK
E = Modulus of elasticity at design temp. 2.9E+07 PSI 2024352 Kg/CM2G
at amp. temp. 2.9E+07 PSI 2055680 Kg/CM2G
Notes.
1. For value of A falling to the left of the material-temp. line, the value
of Pa can be calculated as follows : Pa = 2 A E / 3 (Do /t)
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Design Temperature 149 F 65 C
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Min. Design Metal Temperature, MDMT 10 F -12 C
Max. Allowable Working Pressure, MAWP 257.898 PSIG 18.156 Kg/CM2G
Operating Pressure 227.273 PSIG 16 Kg/CM2G
Internal Design Pressure, P 257.898 PSIG 18.156 Kg/CM2G
Head Skirt Inside Diameter, D 61.26 INCH 1556 MM
Head Inside Radius, L ( ri ) 30.63 INCH 778 MM
Max. Allowable Stress @ Design Temp.(60 oC), S 20000 PSIG 1408 Kg/CM2G
Max. Allowable Stress @ Test Temp.(40 oC), St 20000 PSIG 1408 Kg/CM2G
[TABLE 1A , SUBPART 1 , ASME SEC. II , PART D]
Hydrostatic Test Pressure, Ph = 1.3*MAWP(St/S) [UG-99(b)] 335.27 PSIG 23.603 Kg/CM2G
Head Thickness due to Internal Pressure, t = MAX ( t1 , t2) 0.46538 INCH 11.82059 MM
By adding Corrosion Allowance to Wall Thickness, 0.7016 INCH 17.82059 MM
Use Thickness of Construction, t (Adopted thickness) 0.787 INCH 20 MM
[ t Represents the Min. Thickness after Forming ]
Corroded Thickness = Adopted thk. - Corrosion allowance 0.55118 INCH 14 MM
In case of using '20" Cap nominal thickness, t (Sch. 40) 0.787401575 INCH 20 MM
a. For Shell :
MWP, New & cold (20 MM) P = SE t /(R + 0.6 t) [UG-27(c)(1)] 472.622 PSIG 33.273 Kg/CM2G
MWP, Operating & corroded (14 MM) P = SE t /(R + 0.6 t) 345.395 PSIG 24.316 Kg/CM2G
b. For Head :
MWP, New & cold (20 MM) P = 2SE t /(D + 0.2 t) [UG-32(d)(1)] 435.675 PSIG 30.67149 Kg/CM2G
MWP, Operating & corroded (14 MM), P = 2SE t /(D + 0.2 t) 305.362 PSIG
[ 21.49751 Kg/CM2G
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 15 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 2 of 2
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
L. Check of Ellipsoidal Head Thickness for External Pressure (Convex Side), (Full Vacuum)
[UG-33(d)]
Assumed corroded thickness of head, t 0.55118 INCH 14 MM
Outside diameter of the head skirt, Do 62.3622 INCH 1584 MM
The equivalent outside spherical, Ro = Ko Do [UG-33(b)] 54.342 INCH 1380.288 MM
Outside height of the ellipsoidal head (measured from head-bend line), ho 16.1024 INCH 409 MM
Ratio of the major to the minor axis of ellipsoidal head, Do/2ho 1.93643
a. Enter Fig. CS-2 with A (to find factor B), which is under the curve, B 9500 PSI 668.8 Kg/CM2G
Follow step (4) of UG-28(d), and calculate the value of max. allowable
2
external working pressure, PA = B / (Ro / t) 96.3567 PSI 6.783514 Kg/CM G
Change t untill PA > 15 PSI (full vacuum) 0 PSI 0 Kg/CM2G
Notes. OK
1. For value of A falling to the left of the material-temp. line, the value
of Pa can be calculated in accordance with Step 5 of UG-28(d), as
follows : Pa = 0.0625 E / (Ro /t)2
M1. Nozzle Mark : N11, 1-1/2"NPS, Sch. XXS, 300# WNRF(Located entirely within a centrally located circle of head's leg)
No. of nozzles, n 1
Nozzle Neck Thickness Calculation [UG-27 & Appendix 1-1] (Cap 20" NPS, Sch. 30)
Determine if the opening and its reinforcement in the ellipsoidal head (cap)
are located entirelly within a centrally located circle which has a diameter
equal to 80% of the shell/leg diameter [see UG-37(a) & Appendix L-7.6]
Max. Allowable Stress of Nozzle Material @ Design Temp.(75 oC), Sn 17100 PSIG 1203.84 Kg/CM2G
Max. Allowable Stress of Nozzle Materiall @ Test Temp.(40 oC), Snt 17100 PSIG 1203.84 Kg/CM2G
[Table 1A, SubPart 1, ASME Sec. II, Part D]
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.28185 INCH 7.158947 MM
with Thickness 0.4" ( 10.15 MM ). [Table 2 of ANSI B 36.10M-1985-(R-1994)] 0.4 INCH 10.16 MM
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 17 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 2 of 5
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.24901 INCH 6.324866 MM
B*. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.37364 INCH 9.490341 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.3631 INCH 9.222625 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 1-1/2", Sch. std0.145 INCH 3.683 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.32997 INCH 8.38125 MM
The nominal nozzle pipe wall thk. 0.4 INCH 10.16 MM
The min. nozzle thk. provided = t (1-0.125) 0.35 INCH 8.89 MM
So, the thickness provided meets the rules of UG-45. OK
M2. Nozzle Mark : N8 24" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell with Reinforcement)
No. of nozzles, n 1
Nozzle Neck Thickness Calculation [UG-27(c) & Appendix 1-1]
Max. Allowable Stress of Nozzle Material @ Design Temp.(75 oC), Sn 17100 PSIG 1203.84 Kg/CM2G
Max. Allowable Stress of Nozzle Materiall @ Test Temp.(40 oC), Snt 17100 PSIG 1203.84 Kg/CM2G
[Table 1A, SubPart 1, ASME Sec. II, Part D]
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.46813 INCH 11.89052 MM
Use Nozzle 24" NPS with Selected Neck Sch. 30, 0.562 INCH 14.2748 MM
with Thickness 0.562" (14.27 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M2. Nozzle Mark : N8 24" Sch. 30, 300# WNRF Manhole (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27(c) & Appendix 1-1]
M2. Nozzle Mark : N8 24" Sch. 30, 300# WNRF Manhole (cont.)
Nozzle Opening Calculation With Reinforcing (cont.)
[UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 46.9779 INCH 1193.238 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 25.2598 INCH 641.6 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 46.9779 INCH 1193.238 MM
M2. Nozzle Mark : N8 24" Sch. 30, 300# WNRF Manhole (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.41497 INCH 10.54012 MM
B*. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.29872 INCH 7.5875 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.29872 INCH 7.5875 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70878 INCH 18.0029 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.29872 INCH 7.5875 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.29872 INCH 7.5875 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.56435 INCH 14.33438 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 24", Sch. Std. 0.375 INCH 9.525 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.41497 INCH 10.54012 MM
The nominal nozzle pipe wall thk. 0.562 INCH 14.2748 MM
The min. nozzle thk. provided = t (1-0.125) 0.49175 INCH 12.49045 MM
So, the thickness provided meets the rules of UG-45. OK
M2. Nozzle Mark : N8 24" Sch. 30, 300# WNRF Manhole (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27]
M3. Nozzle Mark : Leg 20"NPS, Sch. 30 (Leg Located at Shell with Reinforcement)
No. of nozzles, n 1
Nozzle Neck Thickness Calculation [UG-27(c) & Appendix 1-1]
Max. Allowable Stress of Nozzle Material @ Design Temp.(75 oC), Sn 17100 PSIG 1203.84 Kg/CM2G
Max. Allowable Stress of Nozzle Materiall @ Test Temp.(40 oC), Snt 17100 PSIG 1203.84 Kg/CM2G
[Table 1A, SubPart 1, ASME Sec. II, Part D]
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.43522 INCH 11.0547 MM
Use Nozzle 20" NPS with Selected Neck Sch. 30, 0.5 INCH 12.7 MM
with Thickness 0.5" (12.7 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
A cap 20" NPS, Sch. 30, BW in accordance with ASME 16.9 shall be used for leg.
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.38535 INCH 9.787937 MM
B*. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70878 INCH 18.0029 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.75597 INCH 19.20165 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 20", Sch. 40 0.594 INCH 15.0876 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.38535 INCH 9.787937 MM
The nominal nozzle pipe wall thk. 0.5 INCH 12.7 MM
The min. nozzle thk. provided = t (1-0.125) 0.4375 INCH 11.1125 MM
So, the thickness provided meets the rules of UG-45. OK
M4. Nozzle Mark : N1 8"NPS, Sch. 80, 300# WNRF (Located at Shell)
No. of nozzles, n 1
Max. Allowable Stress of Nozzle Material @ Design Temp.(75 oC), Sn 17100 PSIG 1203.84 Kg/CM2G
Max. Allowable Stress of Nozzle Materiall @ Test Temp.(40 oC), Snt 17100 PSIG 1203.84 Kg/CM2G
[Table 1A, SubPart 1, ASME Sec. II, Part D]
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.33848 INCH 8.597375 MM
Use Nozzle 8" NPS with Selected Neck Sch. 80, 0.5 INCH 12.7 MM
with Thickness 0.5" ( 12.7 MM ). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.29879 INCH 7.589294 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70878 INCH 18.0029 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.51797 INCH 13.15645 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 8", Sch. Std. 0.322 INCH 8.1788 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.32997 INCH 8.38125 MM
The nominal nozzle pipe wall thk. 0.5 INCH 12.7 MM
The min. nozzle thk. provided = t (1-0.125) 0.4375 INCH 11.1125 MM
So, the thickness provided meets the rules of UG-45. OK
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) [Appendix 2] [FIG. 2-4, Sketch (7)]
Flange Material, [Attached by Bolts] ASME SA 105 Subjected to internal press.
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Design Temperature (shell side) 149 F 65 C
o o
Min. Design Metal Temperature, MDMT 10 F -12 C
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Bolt-up and Gasket Seating Temperature 86 F 30 C
Assume corrosion, C [UG-25] 0.19685 INCH 5 MM
Operating Pressure 227.273 PSIG 16 Kg/CM2G
Internal Design Pressure, P (MAWP) 255.682 PSIG 18 Kg/CM2G
Allowable Stress of Bolt Material, SB :
* at design temp.(operating condition), Sb 25000 PSIG 1760 Kg/CM2G
* or at atmospheric temp./bolt-up temp. (gasket seating), Sa 25000 PSIG 1760 Kg/CM2G
Allowable Stress of Flange Material :
* at design temp.(operating condition), SfH 20000 PSIG 1408 Kg/CM2G
* or at atmospheric temp./bolt-up temp. (gasket seating), SfC 20000 PSIG 1408 Kg/CM2G
Allowable Stress of Nozzle neck, Vessel or Pipe wall Material :
2
* at design temp.(operating condition), SnH 17100 PSIG 1203.84 Kg/CM G
2
* or at atmospheric temp./bolt-up temp.(gasket seating), SnC 17100 PSIG 1203.84 Kg/CM G
[Table 1A , SubPart 1 , ASME Sec. II , Part D]
Figure (1)
No. of bolts 12
Nominal bolt dia., dB 0.875
[Appendix 2]
FIG. 2-4, Sketch (7)
Bolt Hole, d 1 INCH 25.4 MM
Flange outside diameter, A 15 INCH 381 MM
Flange inside diameter, B 6.15591 INCH 156.36 MM
Bolt circut diameter (B.C.D.), C = B + 2(g1 + h1+ R) [Appendix 2-3] 13 INCH 330.2 MM
Hup thickness at small end, go = Shell Thickness t 0.43189 INCH 10.97 MM
Hup thickness at back of flange, g1 (assume g1 = 2 go) 0.86378 INCH 21.94 MM
R must not less than 1.5 the bolt hole (see TEMA Table D-5)
1.5 INCH 38 MM
Hup length, h (must greater than 1.5 go) [FIG. 2-4, Sketch 6]
1.295669291 INCH 32.91 MM
Fillet radius, r = 0.25 g1 [but not less than 3/16"(4.7625 MM)] [FIG. 2-4, Sketch 6, Note a]
0.215944882 INCH 5.485 MM
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
[Attached by Bolts] Subjected to internal pressure
Nominal pipe size 8"
Pipe Schedule 60
No. of bolts 12
Nominal bolt dia., dB 0.875 INCH 22.225 MM
Bolt diameter at root of thread 0.75689 INCH 19.225 MM
2
Actual cross-sectional area of each bolt, [TEMA Table D-5] 0.419 INCH2 270.322 MM
2 2
Total actual cross-sectional area of bolts, Ab 5.028 INCH 3243.86 MM
N.B. When b < 1/4", the effective gasket seating width, b = bo [Table 2-5.2]
N.B. When b > 1/4", the effective gasket seating width, b = 0.5*SQRT(bO) [Table 2-5.2]
DESIGN CALCULATIONS OF HEAT EXCHANGER Page : 38 of 126
According to ASME Code, Sec. VIII, Div. 1, Edition 2001, Addenda 2002 Sheet : 3 of 10
Designed by : Eng. Abdel Halim Galala, Design General Manager (Assistant) Rev. : 1
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
[Attached by Bolts] Subjected to internal pressure
Since the actual bolt area Ab = 18.58 inch2, for 20 bolt, 1-1/4 in. dia. 5.028 INCH2 3243.86 MM
2
Gasket load (flange design bolt load - total hydrostatic end force), HG
Gasket seating force HG = Wm1 - H 13822.1 lb 6269.63 Kg
Difference bet. total hydrostatic end force and the hydrostatic end force on area inside of flange, HT
HT = H - HD 11049.7 lb 5012.07 Kg
Lever arms:
hD = R' + 0.5 g1 [Table 2-6] 2.1137 INCH 53.6881 MM
hG = (C - G) / 2 [Table 2-6] 1.67952 INCH 42.6598 MM
hT = (R' + g1 + hG) / 2 [Table 2-6] 2.11256 INCH 53.6589 MM
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
[Attached by Bolts] Subjected to internal presure
Flange Moments:
Component of moment due to HD, MD = HD hD [Appendix 2-3 16076.7 lb-in 185.224 Kg-M
Component of moment due to HG, MG = HG hG [Appendix 2-323214.6 lb-in 267.461 Kg-M
Component of moment due to HT, MT = HT hT [Appendix 2-3 23343.1 lb-in 268.942 Kg-M
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
[Attached by Bolts] Subjected to internal pressure
6. Calculation of flange actual stresses
Assume t 1.42126 INCH 36.1 MM
te + 1 t ^ 3
Factor L = + [Appendix 2-3] 1.66392
T d
Where t = flange thickness
-1
factor e = F/ ho (for integral type flanges) [Appendix 2-3] 0.42847 INCH-1 0.01687 MM
e = FL/ ho (for loose type flanges) [Appendix 2-3] NA
F = factor for integral type flanges [Fig. 2-7.2] 0.69863
T = factor involving K [Fig. 2-7.1] 1.3584
2 3
d = (U/V) ho go [Appendix 2-3] 5.9877 INCH3 98120.8 MM
For integral type flange, actual stresses (calculated) : [Fig. 2-4, Sketch (6a)]
2
1. a. Longitudinal hub stress, operating SH = f Mo / L g12 B (6) [Appendix 2-723712.4 PSIG 1669.35 Kg/CM G
2
b. Longitudinal hub stress, seating SH = f Mo2 / L g12 B (6) [Appendix 2-723712.4 PSIG 1669.35 Kg/CM G
2 2
2. a. Radial flange stress, operating SR = (1.33 t e +1) Mo / L t B (7) [Appendix15869.9 PSIG 1117.24 Kg/CM G
2 2
b. Radial flange stress, seating SR = (1.33 t e +1) Mo2 / L t B (7) [Appendix15869.9 PSIG 1117.24 Kg/CM G
2 2
3. a. Tangential flange stress, operating ST = (Y Mo / t B) - Z SR (8) [Appendix 11456.6 PSIG 806.545 Kg/CM G
2 2
b. Tangential flange stress, seating ST = (Y Mo2 / t B) - Z SR (8) [Appendix11456.6 PSIG 806.545 Kg/CM G
4. a. Flange stress, operating 0.5 (SH + SR) [Appendix 2-8(a)(4)] 19791.1 PSIG 1393.3 Kg/CM2G
b. Flange stress, seating 0.5 (SH + SR) [Appendix 2-8(a)(4)] 19791.1 PSIG 1393.3 Kg/CM2G
2
5. a. Flange stress, operating 0.5 (SH + ST) [Appendix 2-8(a)(4)] 17584.5 PSIG 1237.95 Kg/CM G
b. Flange stress, seating 0.5 (SH + ST) [Appendix 2-8(a)(4)] 17584.5 PSIG 1237.95 Kg/CM2G
6. a. Bolt stress, operating = Wm1 / Ab 6459.39 PSIG 454.741 Kg/CM2G
b. Bolt stress, seating = Wm2 / Ab 17919.6 PSIG 1261.54 Kg/CM2G
7. a. Shear stress carried by the fillet weld 0 PSIG 0 Kg/CM2G
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
Subjected to internal pressure
Tangential Flange Stress ST = Sf [Appendix 2-8(a)(3)] 20000 > 11456.6
The calculated (actual) tangential stress ST < ST allowable
The min. flange thickness, t = Max. (toperating, tgasket) 1.42126 INCH 36.1 MM
DESIGN CALCULATIONS OF HEAT EXCHANGER Page : 42 of 126
According to ASME Code, Sec. VIII, Div. 1, Edition 2001, Addenda 2002 Sheet : 7 of 10
Designed by : Eng. Abdel Halim Galala, Design General Manager (Assistant) Rev. : 1
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
Subjected to internal pressure
Since all actual stresses are less than the allowable stresses, the selection of t is adequate.
If an optimum min. thicknessof flange is desired, calculations must be operated with a smaller
value of t until one of the actual stresses or stress combination is approximately equal to the
allowable stress even though other actual stresses are less than the allowable stress for that
actual stress.
Flange thickness with C.A & RF = t + 2*corrosion all. + raised face 1.81496 INCH 46.1 MM
BOLT SUMMARY
Factor K = A/B 2.43668
Gasket width, N 0.70866 INCH 18 MM
Total required cross-sectional area of bolts 3.604 INCH2 2325.16 MM2
Actual bolt cross-sectional area, Ab 5.028 INCH2 3243.86 MM2
Nominal bolt dia., dB 0.875 INCH 22.225 MM
Min. Edge distance, E (for bolt size 7/8") [TEMA Table D-5] 0.9375 INCH 23.8125 MM
Min. Edge distance, E (for bolt size 1") 1.0625 INCH 26.9875 MM
Min. Edge distance, E (for bolt size 1-1/4") [TEMA Table D-5]
1.25 INCH 31.75 MM
Min. Bolt spacing, B (for bolt size 7/8") 2.0625 INCH 52.3875 MM
Min. Bolt spacing, B (for bolt size 1") 2.25 INCH 57.15 MM
Min. Bolt spacing, B (for bolt size 1-1/8") 2.5 INCH 63.5 MM
Min. Bolt spacing, B (for bolt size 1-1/4") [TEMA Table D-5] 2.8125 INCH 71.4375 MM
Max. Recommended bolt spacing, Bmax = 2 dB + 6 t / (m + 0.5) [TEMA RCB- 4.18645 INCH 106.336 MM
3. Actual Radial distance, Rh from drawing = (C-B)/2-(g1+h1) 2.36142 INCH 59.98 MM
Min. Radial distance, Rh (for bolt size 0.75") 1.125 INCH 28.575 MM
Min. Radial distance, Rh (for bolt size 1") 1.375 INCH 34.925 MM
Min. Radial distance, Rh (for bolt size 1-1/8") 1.5 INCH 38.1 MM
Min. Radial distance, Rh (for bolt size 1-1/4") [TEMA Table D-5] 1.75 INCH 44.45 MM
Use construction flange thickness, including corrosion allowance 1.61811 INCH 41.1 MM
[The same thickness for 8" 300# blind flange in accordance with ASME B16.5]
DESIGN CALCULATIONS OF HEAT EXCHANGER Page : 43 of 126
According to ASME Code, Sec. VIII, Div. 1, Edition 2001, Addenda 2002 Sheet : 8 of 10
Designed by : Eng. Abdel Halim Galala, Design General Manager (Assistant) Rev. : 1
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
FLANGE FACTORS Subjected to internal pressure
(a) For Integral Flanges E6
Factor F per Fig. 2-7.2 is then solved by F = 3 0.69863
C 1 / 4 (1 + A )
[ ]
2 .7 3 C
E4
Factor V per Fig. 2-7.3 is then solved by V = 0.12928
2.73 1/ 4
[ ] (1 + A ) 3
C
The values used in the above equations are solved using Eqs. (1) through (45) below based on the values g1, g0, h and ho
as defined by 2-3. When g1 = go, F = 0.908920, V = 0.550103, and f = 1; thus Eqs. (1) through (45) need not be solved.
1 A 1 11A 1 A 1 A
C18 + + C 21 + + C 24 + − −
2 6 4 84 70 105 40 72
FL = 1/ 4
(1 + A ) 3
0.70076
C
2 .7 3 C
1 C 3C 21
− 24 − − C18
Factor VL per Fig. 2-7.5 is solved by VL = 4 5
1/ 4
2 0.13057
2.73
(1 + A ) 3
C
(1) A = (g1/go) - 1 1
(2) C = 43.68(h/ho)4 240.627
(3) C1 = 1/3 + A/12 0.41667
(4) C2 = 5/42 + 17 A / 336 0.16964
(5) C3 = 1/210 + A/360 0.00754
(6) C4 = 11/360 + 59 A/5040 + (1+3 A)/C 0.05889
(7) C5 = 1/90 + 5 A/1008 - (1+ A)3/C -0.01718
DESIGN CALCULATIONS OF HEAT EXCHANGER Page : 44 of 126
According to ASME Code, Sec. VIII, Div. 1, Edition 2001, Addenda 2002 Sheet : 9 of 10
Designed by : Eng. Abdel Halim Galala, Design General Manager (Assistant) Rev. : 1
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
FLANGE FACTORS (CONT.) Subjected to internal pressure
(8) C6 = 1/120 + 17 A/5040 +1 /C 0.01586
2 3
(9) C7 = 215/2772 + 51 A/1232 + (60/7 + 225 A/14 + 75A /7 + 5 A /2)/C 0.27628
2 3
(10) C8 = 31/6930 + 128 A/45045 + (6/7 + 15 A/7 + 12A /7 + 5 A /11)/C 0.0288
(11) C9 = 533/30240 + 653 A/73920 + (1/2 + 33 A/14 + 39 A2/28 + 25 A3/840.04536
(12) C10 = 29/3780 + 3 A/704 - (1/2 + 33 A/14 + 81 A2/28 + 13 A3/12)/C -0.01646
2 3
(13) C11 = 31/6048 + 1763 A/665280 + (1/2 + 6 A/7 + 15 A /28 + 5 A /42)/ 0.01614
(14) C12 = 1/2925 + 71 A/300300 + (8/35 + 18 A /35 + 156 A2/385 + 6 A3/55
0.0058
(15) C13 = 761/831600 + 937 A/1663200 + (1/35 + 6 A /35 + 11 A2/70 + 3 A0.00314
2 3
(16) C14 = 197/415800 + 103 A/332640 - (1/35 + 6 A /35 + 17 A /70 + A / -0.00147
2 3
(17) C15 = 233/831600 + 97 A/554400 + (1/35 + 3 A /35 + A /14 + 2 A /105
0.00131
(18) C16 = C1C7C12 + C2C8C3 + C3C8C2 - (C32C7 + C82C1 + C22C12) 0.00021
(19) C17 = [C4C7C12 + C2C8C13 + C3C8C9 - (C13C7C3 + C82C4 + C12C2C9)] / 0.0917
(20) C18 = [C5C7C12 + C2C8C14 + C3C8C10 - (C14C7C3 + C82C5 + C12C2C10)]-0.02242
/
(21) C19 = [C6C7C12 + C2C8C15 + C3C8C11 - (C15C7C3 + C82C6 + C12C2C11)]0.01666
/
(22) C20 = [C1C9C12 + C4C8C3 + C3C13C2 - (C32C9 + C13C8 C1 + C12C4C2)] / 0.1323
(23) C21 = [C1C10C12 + C5C8C3 + C3C14C2 - (C32C10 + C14C8 C1 + C12C5C2)] -0.04642
/
(24) C22 = [C1C11C12 + C6C8C3 + C3C15C2 - (C32C11 + C15C8 C1 + C12C6C2)] 0.05587
/
(25) C23 = [C1C7C13 + C2C9C3 + C4C8C2 - (C3C7C4 + C8C9 C1 + C22C13)] / C -0.23441
(26) C24 = [C1C7C14 + C2C10C3 + C5C8C2 - (C3C7C5 + C8C10 C1 + C22C14)] / 0.00573
(27) C25 = [C1C7C15 + C2C11C3 + C6C8C2 - (C3C7C6 + C8C11 C1 + C22C15)] / -0.07383
(28) C26 = - (C/4)1/4 -2.78497
(29) C27 = C20 - C17 - 5/12 + C17C26 -0.63146
(30) C28 = C22 - C19 - 1/12 + C19C26 -0.0905
(31) C29 = - (C/4)1/2 -7.75608
(32) C30 = - (C/4)3/4 -21.6005
(33) C31 = 3 A/2 - C17 C30 3.4808
(34) C32 = 1/2 - C19 C30 0.85979
(35) C33 = 0.5 C26C32 + C28C31C29 - (0.5 C30C28 + C32C27C29) -3.94227
(36) C34 = 1/12 + C18 - C21 - C18C26 0.04488
(37) C35 = - C18 (C/4)3/4 0.48436
(38) C36 = (C28C35C29 - C32C34C29)/C33 -0.16217
(39) C37 = [0.5 C26C35 + C34C31C29 - (0.5 C30C34 + C35C27C29)] / C33 0.95722
(40) E1 = C17C36 + C18 + C19C37 -0.02135
(41) E2 = C20C36 + C21 + C22C37 -0.01439
(42) E3 = C23C36 + C24 + C25C37 -0.02693
(43) E4 = 1/4 + C37/12 + C36/4 - E3/5 - 3E2/2 - E1 0.33755
(44) E5 = E1 (1/2 + A/6) + E2(1/4 + 11A/84) + E3(1/70 + A/105) -0.02036
(45) E6 = E5 - C36(7/120 +A/36 + 3A/C) - 1/40 - A/72 - C37(1/60 +A/120 + 1/C-0.07117
DESIGN CALCULATIONS OF HEAT EXCHANGER Page : 45 of 126
According to ASME Code, Sec. VIII, Div. 1, Edition 2001, Addenda 2002 Sheet : 10 of 10
Designed by : Eng. Abdel Halim Galala, Design General Manager (Assistant) Rev. : 1
Integral Type Flange N1 8" 300# Thickness (Bolt Connected) (cont.) [Appendix 2] [FIG. 2-4, Sketch (7)]
Subjected to internal pressure
APPENDIX 2-3
When B < 20 g1, it will be optional for the designer to substitute B1 in the
2
formula stress SH = f * Mo /( L * g1 * B).
20 * g1 17.2756 INCH 438.8 MM
B 6.15591 INCH 156.36 MM
B1 = B + g1 for loose & integral type flanges have f <1 ( the min. f permitted is 7.01969 INCH 178.3 MM
B1 = B + go for integral type flanges when f = > 1 6.5878 INCH 167.33 MM
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 46 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 1 of 4
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
M5. Nozzle Mark : N1 6" NPS, Sch. 80 300# WNRF (Located at Blind Flange of N1)
No. of nozzles, n 1
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.32161 INCH 8.168998 MM
Use Nozzle 6" NPS with Selected Neck Sch. 80, 0.432 INCH 10.9728 MM
with Thickness 0.432 ( 10.97 MM ). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M5. Nozzle Mark : N1 6" NPS 300# WNRF (located at Blind Flange of N1) (cont.)
Nozzle Opening Calculation Without Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS 6 INCH 150 DN
Nozzle Pipe Sch. 80
Design Pressure, P 257.898 PSIG 18.15602 Kg/CM2G
o o
Design Temparture 149 F 65 C
M5. Nozzle Mark : N1 6" NPS 300# WNRF (located at Blind Flange of N1) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 12.5254 INCH 318.1452 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 9.34752 INCH 237.427 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 0 INCH 0 MM
M5. Nozzle Mark : N1 6" NPS 300# WNRF (located at Blind Flange of N1) (cont.)
MIN. NOZZLE NECK WALL THICKNESS CHECK PER UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.24451 INCH 6.210501 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.2906 INCH 7.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.2906 INCH 7.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 1.53315 INCH 38.942 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.2906 INCH 7.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.2906 INCH 7.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.44185 INCH 11.223 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 6", Sch.Std. 0.28 INCH 7.112 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.2906 INCH 7.38125 MM
The nominal nozzle pipe wall thk. 0.432 INCH 10.9728 MM
The min. nozzle thk. provided = t (1-0.125) 0.378 INCH 9.6012 MM
So, the thickness provided meets the rules of UG-45. OK
M6. Nozzle Mark : N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.)
No. of nozzles, n 1
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.32161 INCH 8.168998 MM
Use Nozzle 6" NPS with Selected Neck Sch. 80, 0.432 INCH 10.9728 MM
with Thickness 0.432" ( 10.97 MM ). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M6. Nozzle Mark : N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS [UG-45 , INCH
UG 0 DN
Nozzle Pipe Sch. 80
Design Pressure, P 257.898 PSIG 18.15602 Kg/CM2G
o o
Design Temparture 149 F 65 C
M6. Nozzle Mark : N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 12.6829 INCH 322.1452 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 7.88484 INCH 200.275 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 12.6829 INCH 322.1452 MM
CALCULATING SIZE OF FILLET WELDS :
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 (nozzle wall nominal thickness) 0.432 INCH 10.9728 MM
tmin.3 (shell wall thickness) 2.89259 INCH 73.47186 MM
tmin. = lesser of tmin.1, tmin. & tmin.3 0.432 INCH 10.9728 MM
Calculation of tc : tc1 = 0.25 inch 0.25 INCH 6.35 MM
tc2 = 0.7 t min. 0.3024 INCH 7.68096 MM
tc = lesser of tc1 & tc2 0.25 INCH 6.35 MM
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc 0.35355 INCH 8.980256 MM
Use Leg with Dimension E in DWG. No. 7434-33-3A 0.35433 INCH 9 MM
* For Outer Reinforcing Pad Weld (Not Applicable)
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 ( te = thk. of reinforcing element) 0.86614 INCH 22 MM
tmin.3 ( shell wall thickness) 0.86614 INCH 22 MM
tmin. = lesser of tmin.1, tmin. 2 & tmin.3 0.75 INCH 19.05 MM
1/2 t min. 0.375 INCH 9.525 MM
By Considering Equal Legs Fillet Welds :
Leg of Outer Pad Weld = SQRT(2)*(tmin./2) 0.53033 INCH 13.5 MM
Use Leg with Dimension D in DWG. No. 7434-33-3A 0.55118 INCH 14 MM
M6. Nozzle Mark : N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.28448 INCH 7.22572 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70878 INCH 18.0029 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.48122 INCH 12.223 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 6", Sch. Std. 0.28 INCH 7.112 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.32997 INCH 8.38125 MM
The nominal nozzle pipe wall thk. 0.432 INCH 10.9728 MM
The min. nozzle thk. provided = t (1-0.125) 0.378 INCH 9.6012 MM
So, the thickness provided meets the rules of UG-45. OK
M6. Nozzle Mark : N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27]
M7. Nozzle Mark : N9 4" NPS, Sch. 120, 300# WNRF (Located at Shell)
No. of nozzles, n 1
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.30369 INCH 7.713848 MM
Use Nozzle 4" NPS with Selected Neck Sch. 120, 0.438 INCH 11.1252 MM
with Thickness 0.438" ( 11.13 MM ). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M7. Nozzle Mark : N9 4" NPS, Sch. 120, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS 4 INCH 100 DN
Nozzle Pipe Sch. 120
Design Pressure, P 257.898 PSIG 18.15602 Kg/CM2G
o o
Design Temparture 149 F 65 C
M7. Nozzle Mark : N9 4" NPS, Sch. 120, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 8.41188 INCH 213.6618 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 5.75984 INCH 146.3 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 8.41188 INCH 213.6618 MM
CALCULATING SIZE OF FILLET WELDS :
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 (nozzle wall nominal thickness) 0.438 INCH 11.1252 MM
tmin.3 (shell wall thickness) 5.25208 INCH 133.4029 MM
tmin. = lesser of tmin.1, tmin. & tmin.3 0.438 INCH 11.1252 MM
Calculation of tc : tc1 = 0.25 inch 0.25 INCH 6.35 MM
tc2 = 0.7 t min. 0.3066 INCH 7.78764 MM
tc = lesser of tc1 & tc2 0.25 INCH 6.35 MM
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc 0.35355 INCH 8.980256 MM
Use Leg with Dimension E in DWG. No. 7434-33-3A 0.35433 INCH 9 MM
* For Outer Reinforcing Pad Weld (Not Applicable)
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 ( te = thk. of reinforcing element) 0.86614 INCH 22 MM
tmin.3 ( shell wall thickness) 0.86614 INCH 22 MM
tmin. = lesser of tmin.1, tmin. 2 & tmin.3 0.75 INCH 19.05 MM
1/2 t min. 0.375 INCH 9.525 MM
By Considering Equal Legs Fillet Welds :
Leg of Outer Pad Weld = SQRT(2)*(tmin./2) 0.53033 INCH 13.5 MM
Use Leg with Dimension D in DWG. No. 7434-33-3A 0.55118 INCH 14 MM
M7. Nozzle Mark : N9 4" NPS, Sch. 120, 300# WNRF (located at shell) (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.26823 INCH 6.812955 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70878 INCH 18.0029 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.4436 INCH 11.26733 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 6", Sch. Std. 0.237 INCH 6.0198 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.32997 INCH 8.38125 MM
The nominal nozzle pipe wall thk. 0.438 INCH 11.1252 MM
The min. nozzle thk. provided = t (1-0.125) 0.38325 INCH 9.73455 MM
So, the thickness provided meets the rules of UG-45. OK
M7. Nozzle Mark : N9 4" NPS, Sch. 120, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27]
M8. Nozzle Mark : N18 3" NPS, Sch. 160, 300# WNRF (Located at Shell)
No. of nozzles, n 1
[For vessels not subject to rapid flactuations in pressure, do not require reinforcement other than that inherent in the construction under the following conditions
Nozzle Neck Thickness Calculation [UG-45, UG-27 & APPENDIX 1-1]
Nozzle Size, NPS 3 INCH 80 DN
Nozzle Material ASME SA 106 Grade B
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.29526 INCH 7.49966 MM
Use Nozzle 3" NPS with Selected Neck Sch. 160, 0.438 INCH 11.1252 MM
with Thickness 0.438" (11.125 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M8. Nozzle Mark : N18 3" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS 3 INCH 80 DN
Nozzle Pipe Sch. 160
Design Pressure, P 257.898 PSIG 18.15602 Kg/CM2G
o o
Design Temparture 149 F 65 C
M8. Nozzle Mark : N18 3" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 6.41188 INCH 162.8618 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 4.75984 INCH 120.9 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 6.41188 INCH 162.8618 MM
CALCULATING SIZE OF FILLET WELDS :
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 (nozzle wall nominal thickness) 0.438 INCH 11.1252 MM
tmin.3 (shell wall thickness) 5.25208 INCH 133.4029 MM
tmin. = lesser of tmin.1, tmin. & tmin.3 0.438 INCH 11.1252 MM
Calculation of tc : tc1 = 0.25 inch 0.25 INCH 6.35 MM
tc2 = 0.7 t min. 0.3066 INCH 7.78764 MM
tc = lesser of tc1 & tc2 0.25 INCH 6.35 MM
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc 0.35355 INCH 8.980256 MM
Use Leg with Dimension E in DWG. No. 7434-33-3A 0.35433 INCH 9 MM
* For Outer Reinforcing Pad Weld (Not Applicable)
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 ( te = thk. of reinforcing element) 0.86614 INCH 22 MM
tmin.3 ( shell wall thickness) 0.86614 INCH 22 MM
tmin. = lesser of tmin.1, tmin. 2 & tmin.3 0.75 INCH 19.05 MM
1/2 t min. 0.375 INCH 9.525 MM
By Considering Equal Legs Fillet Welds :
Leg of Outer Pad Weld = SQRT(2)*(tmin./2) 0.53033 INCH 13.5 MM
Use Leg with Dimension D in DWG. No. 7434-33-3A 0.55118 INCH 14 MM
M8. Nozzle Mark : N18 3" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.26062 INCH 6.619668 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70878 INCH 18.0029 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.42522 INCH 10.8006 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 3", Sch. Std. 0.216 INCH 5.4864 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.32997 INCH 8.38125 MM
The nominal nozzle pipe wall thk. 0.438 INCH 11.1252 MM
The min. nozzle thk. provided = t (1-0.125) 0.38325 INCH 9.73455 MM
So, the thickness provided meets the rules of UG-45. OK
M8. Nozzle Mark : N18 3" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27]
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch.160, 300# WNRF (Located at Shell)
No. of nozzles, n 3
[For vessels not subject to rapid flactuations in pressure, do not require reinforcement other than that inherent in the construction under the following conditions
Nozzle Neck Thickness Calculation [UG-45, UG-27 & APPENDIX 1-1]
Nozzle Size, NPS 2 INCH 50 DN
Nozzle Material ASME SA 106 Grade B
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.28581 INCH 7.259533 MM
Use Nozzle 2" NPS with Selected Neck Sch. 160, 0.344 INCH 8.7376 MM
with Thickness 0.344" (8.74 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation Without Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS 2 INCH 50 DN
Nozzle Pipe Sch. 160
Design Pressure, P 258.324 PSIG 18.18601 Kg/CM2G
o o
Design Temparture 149 F 65 C
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 4.3334 INCH 110.0684 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 3.63484 INCH 92.325 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 4.3334 INCH 110.0684 MM
CALCULATING SIZE OF FILLET WELDS :
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 (nozzle wall nominal thickness) 0.344 INCH 8.7376 MM
tmin.3 (shell wall thickness) 9.48769 INCH 240.9873 MM
tmin. = lesser of tmin.1, tmin. & tmin.3 0.344 INCH 8.7376 MM
Calculation of tc : tc1 = 0.25 inch 0.25 INCH 6.35 MM
tc2 = 0.7 t min. 0.2408 INCH 6.11632 MM
tc = lesser of tc1 & tc2 0.2408 INCH 6.11632 MM
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc 0.34054 INCH 8.649783 MM
Use Leg with Dimension E in DWG. No. 7434-33-3A 0.35433 INCH 9 MM
* For Outer Reinforcing Pad Weld (Not Applicable)
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 ( te = thk. of reinforcing element) 0.86614 INCH 22 MM
tmin.3 ( shell wall thickness) 0.86614 INCH 22 MM
tmin. = lesser of tmin.1, tmin. 2 & tmin.3 0.75 INCH 19.05 MM
1/2 t min. 0.375 INCH 9.525 MM
By Considering Equal Legs Fillet Welds :
Leg of Outer Pad Weld = SQRT(2)*(tmin./2) 0.53033 INCH 13.5 MM
Use Leg with Dimension D in DWG. No. 7434-33-3A 0.55118 INCH 14 MM
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.21337 INCH 5.419494 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.2906 INCH 7.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.2906 INCH 7.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70956 INCH 18.02291 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.2906 INCH 7.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.2906 INCH 7.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.3316 INCH 8.42265 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 2", Sch. Std. 0.154 INCH 3.9116 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.2906 INCH 7.38125 MM
The nominal nozzle pipe wall thk. 0.344 INCH 8.7376 MM
The min. nozzle thk. provided = t (1-0.125) 0.301 INCH 7.6454 MM
So, the thickness provided meets the rules of UG-45. OK
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch. 160, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation Without Reinforcing [UG-27]
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell)
No. of nozzles, n 2
[For vessels not subject to rapid flactuations in pressure, do not require reinforcement other than that inherent in the construction under the following conditions
Nozzle Neck Thickness Calculation [UG-45, UG-27 & APPENDIX 1-1]
Nozzle Size, NPS 1.5 INCH 40 DN
Nozzle Material ASME SA 106 Grade B
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.28177 INCH 7.156958 MM
Use Nozzle 1-1/2" NPS with Selected Neck Sch. XXS, 0.4 INCH 10.16 MM
with Thickness 0.4" (10.16 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS 1.5 INCH 40 DN
Nozzle Pipe Sch. XXS
Design Pressure, P 257.898 PSIG 18.15602 KG/CM2G
o o
Design Temparture 149 F 65 C
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 3.34488 INCH 84.96 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 3.15984 INCH 80.26 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 3.34488 INCH 84.96 MM
CALCULATING SIZE OF FILLET WELDS :
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 (nozzle wall nominal thickness) 0.4 INCH 10.16 MM
tmin.3 (shell wall thickness) 19.7318 INCH 501.1874 MM
tmin. = lesser of tmin.1, tmin. & tmin.3 0.4 INCH 10.16 MM
Calculation of tc : tc1 = 0.25 inch 0.25 INCH 6.35 MM
tc2 = 0.7 t min. 0.28 INCH 7.112 MM
tc = lesser of tc1 & tc2 0.25 INCH 6.35 MM
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc 0.35355 INCH 8.980256 MM
Use Leg with Dimension E in DWG. No. 7434-33-3A 0.35433 INCH 9 MM
* For Outer Reinforcing Pad Weld (Not Applicable)
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 ( te = thk. of reinforcing element) 0.86614 INCH 22 MM
tmin.3 ( shell wall thickness) 0.86614 INCH 22 MM
tmin. = lesser of tmin.1, tmin. 2 & tmin.3 0.75 INCH 19.05 MM
1/2 t min. 0.375 INCH 9.525 MM
By Considering Equal Legs Fillet Welds :
Leg of Outer Pad Weld = SQRT(2)*(tmin./2) 0.53033 INCH 13.5 MM
Use Leg with Dimension D in DWG. No. 7434-33-3A 0.55118 INCH 14 MM
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.24895 INCH 6.323262 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70878 INCH 18.0029 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.3631 INCH 9.222625 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 1-1/2", Sch. Std
0.145 INCH 3.683 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.32997 INCH 8.38125 MM
The nominal nozzle pipe wall thk. 0.4 INCH 10.16 MM
The min. nozzle thk. provided = t (1-0.125) 0.35 INCH 8.89 MM
So, the thickness provided meets the rules of UG-45. OK
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27]
M11. Nozzle Mark : N16 1" NPS, Sch.XXS, 300# WNRF (Piping branch from N4)
No. of nozzles, n 1
[For vessels not subject to rapid flactuations in pressure, do not require reinforcement other than that inherent in the construction under the following conditions
Nozzle Neck Thickness Calculation [UG-45, UG-27 & APPENDIX 1-1]
Nozzle Size, NPS 1 INCH 25 DN
Nozzle Material ASME SA 106 Grade B
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.27686 INCH 7.03212 MM
Use Nozzle 1" NPS with Selected Neck Sch. XXS, 0.358 INCH 9.0932 MM
with Thickness 0.358" (9.093 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M11. Nozzle Mark : N16 1" NPS, Sch. XXS, 300# WNRF (Piping branch from N4) (cont.)
Nozzle Opening Calculation Without Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS 1 INCH 25 DN
Nozzle Pipe Sch. XXS
Design Pressure, P 258.324 PSIG 18.18601 Kg/CM2G
o o
Design Temparture 149 F 65 C
M11. Nozzle Mark : N16 1" NPS, Sch. XXS, 300# WNRF (Piping branch from N4) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 2.32188 INCH 58.9758 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 2.57484 INCH 65.401 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 2.57484 INCH 65.401 MM
CALCULATING SIZE OF FILLET WELDS :
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 (nozzle wall nominal thickness) 0.358 INCH 9.0932 MM
tmin.3 (shell wall thickness) 6.39696 INCH 162.4828 MM
tmin. = lesser of tmin.1, tmin. & tmin.3 0.358 INCH 9.0932 MM
Calculation of tc : tc1 = 0.25 inch 0.25 INCH 6.35 MM
tc2 = 0.7 t min. 0.2506 INCH 6.36524 MM
tc = lesser of tc1 & tc2 0.25 INCH 6.35 MM
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc 0.35355 INCH 8.980256 MM
Use Leg with Dimension E in DWG. No. 7434-33-3A 0.35433 INCH 9 MM
* For Outer Reinforcing Pad Weld (Not Applicable)
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 ( te = thk. of reinforcing element) 0.86614 INCH 22 MM
tmin.3 ( shell wall thickness) 0.86614 INCH 22 MM
tmin. = lesser of tmin.1, tmin. 2 & tmin.3 0.75 INCH 19.05 MM
1/2 t min. 0.375 INCH 9.525 MM
By Considering Equal Legs Fillet Welds :
Leg of Outer Pad Weld = SQRT(2)*(tmin./2) 0.53033 INCH 13.5 MM
Use Leg with Dimension D in DWG. No. 7434-33-3A 0.55118 INCH 14 MM
M11. Nozzle Mark : N16 1" NPS, Sch. XXS, 300# WNRF (Piping branch from N4) (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.24507 INCH 6.224769 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70956 INCH 18.02291 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.3526 INCH 8.955925 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 1", Sch. Std. 0.133 INCH 3.3782 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.32997 INCH 8.38125 MM
The nominal nozzle pipe wall thk. 0.358 INCH 9.0932 MM
The min. nozzle thk. provided = t (1-0.125) 0.31325 INCH 7.95655 MM
So, the thickness provided meets the rules of UG-45. OK
M12. Nozzle Mark : N5A, N5B & N12 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Head, F = 0.5)
No. of nozzles, n 3
[For vessels not subject to rapid flactuations in pressure, do not require reinforcement other than that inherent in the construction under the following conditions
Nozzle Neck Thickness Calculation [UG-45, UG-27 & APPENDIX 1-1]
Nozzle Size, NPS 1.5 INCH 40 DN
Nozzle Material ASME SA 106 Grade B
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.28177 INCH 7.156958 MM
Use Nozzle 1-1/2" NPS with Selected Neck Sch. XXS, 0.4 INCH 10.16 MM
with Thickness 0.4" (10.16 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M12. Nozzle Mark : N5A, N5B & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS 1.5 INCH 40 DN
Nozzle Pipe Sch. XXS
Design Pressure, P 257.898 PSIG 18.15602 Kg/CM2G
o o
Design Temparture 149 F 65 C
M12. Nozzle Mark : N5A, N5B & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 7.26139 INCH 184.4394 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 3.15984 INCH 80.26 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 7.26139 INCH 184.4394 MM
CALCULATING SIZE OF FILLET WELDS :
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 (nozzle wall nominal thickness) 0.4 INCH 10.16 MM
tmin.3 (shell wall thickness) 6.39696 INCH 162.4828 MM
tmin. = lesser of tmin.1, tmin. & tmin.3 0.4 INCH 10.16 MM
Calculation of tc : tc1 = 0.25 inch 0.25 INCH 6.35 MM
tc2 = 0.7 t min. 0.28 INCH 7.112 MM
tc = lesser of tc1 & tc2 0.25 INCH 6.35 MM
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc 0.35355 INCH 8.980256 MM
Use Leg with Dimension E in DWG. No. 7434-33-3A 0.35433 INCH 9 MM
* For Outer Reinforcing Pad Weld (Not Applicable)
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 ( te = thk. of reinforcing element) 0.86614 INCH 22 MM
tmin.3 ( shell wall thickness) 0.86614 INCH 22 MM
tmin. = lesser of tmin.1, tmin. 2 & tmin.3 0.75 INCH 19.05 MM
1/2 t min. 0.375 INCH 9.525 MM
By Considering Equal Legs Fillet Welds :
Leg of Outer Pad Weld = SQRT(2)*(tmin./2) 0.53033 INCH 13.5 MM
Use Leg with Dimension D in DWG. No. 7434-33-3A 0.55118 INCH 14 MM
M12. Nozzle Mark : N5A, N5B & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
[UG-45 , UG-27(c) & APPENDIX 1-1]
* Calculation of the Opening Finished Cord Length, d at the Midsurface of Shell Thickness :
M12. Nozzle Mark : N5A, N5B & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.24895 INCH 6.323262 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.32997 INCH 8.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.70878 INCH 18.0029 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.32997 INCH 8.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.3631 INCH 9.222625 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 1-1/2", Sch. Std
0.145 INCH 3.683 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.32997 INCH 8.38125 MM
The nominal nozzle pipe wall thk. 0.4 INCH 10.16 MM
The min. nozzle thk. provided = t (1-0.125) 0.35 INCH 8.89 MM
So, the thickness provided meets the rules of UG-45. OK
M12. Nozzle Mark : N5A, N5B & N17 1-1/2" NPS, Sch. XXS, 300# WNRF (located at shell) (cont.)
Nozzle Opening Calculation With Reinforcing [UG-27]
M13. Nozzle Mark : N10A & N10B 1/2" NPS, Sch.XXS, 300# WNRF (Located at Leg)
No. of nozzles, n 2
[For vessels not subject to rapid flactuations in pressure, do not require reinforcement other than that inherent in the construction under the following conditions
Nozzle Neck Thickness Calculation [UG-45, UG-27 & APPENDIX 1-1]
Nozzle Size, NPS 0.5 INCH 15 DN
Nozzle Material ASME SA 106 Grade B
By adding Pipe Tolerance 12.5% to the Thickness of Nozzle, t 0.27283 INCH 6.929918 MM
Use Nozzle 1/2" NPS with Selected Neck Sch. XXS, 0.294 INCH 7.4676 MM
with Thickness 0.294" (7.47 MM). [Table 2 of ANSI B 36.10M-1985-(R-1994)]
M13. Nozzle Mark : N10A & N10B, 1/2" NPS, Sch. XXS, 300# WNRF (located at leg) (cont.)
Nozzle Opening Calculation Without Reinforcing [UG-27(c) & APPENDIX 1-1]
Nozzle Pipe Size, NPS 0.5 INCH 15 DN
Nozzle Pipe Sch. XXS
Design Pressure, P 257.898 PSIG 18.15602 Kg/CM2G
o o
Design Temparture 149 F 65 C
M13. Nozzle Mark : N10A & N10B, 1/2" NPS, Sch. XXS, 300# WNRF (located at leg) (cont.)
Nozzle Opening Calculation With Reinforcing (cont.) [UG-27(c) & APPENDIX 1-1]
* Outside Diameter of Reinforced Pad (if used) [UG-40(b)&FIG.UG-37.1]
Dp1 = 2 d 1.28092 INCH 32.5354 MM
Dp2 = 2 (Rn + nozzle wall thk. , tn + vessel wall thk. , t ) 1.24256 INCH 31.561 MM
OD of Reinf. Pad, Dp = the greater of Dp1 or Dp2 1.28092 INCH 32.5354 MM
CALCULATING SIZE OF FILLET WELDS :
[UW-16(c)(2)&FIG.UW-16.1]
* For Outward Nozzle Weld [UW-16(c)(2)&FIG.UW-16.1SKETCH (c)]
Calculation of tmin. :
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 (nozzle wall nominal thickness) 0.294 INCH 7.4676 MM
tmin.3 (shell wall thickness) 6.39696 INCH 162.4828 MM
tmin. = lesser of tmin.1, tmin. & tmin.3 0.294 INCH 7.4676 MM
Calculation of tc : tc1 = 0.25 inch 0.25 INCH 6.35 MM
tc2 = 0.7 t min. 0.2058 INCH 5.22732 MM
tc = lesser of tc1 & tc2 0.2058 INCH 5.22732 MM
By Considering Equal Legs Fillet Welds :
Leg of Outward Nozzle Weld = SQRT2 * tc 0.29105 INCH 7.392547 MM
Use Leg with Dimension E in DWG. No. 7434-33-3A 0.31496 INCH 8 MM
* For Outer Reinforcing Pad Weld (Not Applicable)
[FIG.UW-16 SKETCH (c)]
tmin.1 = 0.75 inch 0.75 INCH 19.05 MM
tmin.2 ( te = thk. of reinforcing element) 0.86614 INCH 22 MM
tmin.3 ( shell wall thickness) 0.5 INCH 12.7 MM
tmin. = lesser of tmin.1, tmin. 2 & tmin.3 0.75 INCH 19.05 MM
1/2 t min. 0.375 INCH 9.525 MM
By Considering Equal Legs Fillet Welds :
Leg of Outer Pad Weld = SQRT(2)*(tmin./2) 0.53033 INCH 13.5 MM
Use Leg with Dimension D in DWG. No. 7434-33-3A 0.55118 INCH 14 MM
M13. Nozzle Mark : N10A & N10B, 1/2" NPS, Sch. XXS, 300# WNRF (located at leg) (cont.)
Min. Nozzle Neck Wall Thickness Check Per UG-45
A. Wall Thickness per UG-45(a) : trna = trn + Can 0.16235 INCH 4.123793 MM
B. Wall Thickness per UG-45(b) : trnb = Min. (trnb1, trnb2, trnb3, trnb4) 0.25123 INCH 6.38125 MM
Wall Thickness per UG-45(b)(1), trnb1 = Min. (trnb11, trnb12) 0.25123 INCH 6.38125 MM
trnb11 = tr + Cas (tr for shell or head at E=1) 0.36356 INCH 9.234404 MM
trnb12 = Min Wall Thickness per UG-16(b), see below 0.25123 INCH 6.38125 MM
Wall Thickness per UG-45(b)(2), trnb2 (apply to external pressure only), NA INCH #VALUE! MM
Wall Thickness per UG-45(b)(3), trnb3 (apply to internal & external pressure)
= Max. (trnb1, trnb2) 0.25123 INCH 6.38125 MM
Wall Thickness per UG-45(b)(4), trnb4
= Min. thickness of std. wall pipe (1-0.125)+ Can 0.25286 INCH 6.422525 MM
(Under tolerance12.5% in accordance with ASME B36.10M)
Nominal thickness of std. pipe wall thickness, NPS 1/2", Sch. Std0.109 INCH 2.7686 MM
The min. nozzle wall thk. = Max. thk. determined by UG-45(a), or by UG-45(b) 0.25123 INCH 6.38125 MM
The nominal nozzle pipe wall thk. 0.294 INCH 7.4676 MM
The min. nozzle thk. provided = t (1-0.125) 0.25725 INCH 6.53415 MM
So, the thickness provided meets the rules of UG-45. OK
M13. Nozzle Mark : N10A & N10B, 1/2" NPS, Sch. XXS, 300# WNRF (located at leg) (cont.)
Nozzle Opening Calculation Without Reinforcing [UG-27]
Figure (3)
Figure (4)
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 92 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 3 of 7
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
(a) Determining the number of stiffeners (rip plates) and its thickness, ts
*An approximate approach for determining the number
of stiffeners, N is :
N = m" / 24 + 1 (empirical formula)
where m" = total length of base plate , in.
= 0.8 x vessel O.D. , in. 50.3937 INCH 1280 MM
N 3.09974
Use 4 stiffeners, n 4
The stiffeners are equaly spaced by, Ss = [m-2(0.5ts+cl)]/(n-1) 20.4199 INCH 518.6667 MM
Use equally spaced stiffeners, Ss 20.4199 INCH 518.6667 MM
P b b b
M b = ----II x ---- x ---- = P II
-----
b 2 4 8
Q 1 + cos B
P = ---- [ --------------------------] .
II
Ro II - B + cos B * sin B
Use top flange plate width, B = 2* Rip width + 2*(55) + tw 14.9606 INCH 380 MM
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 94 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 5 of 7
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
Use 0.5" thick plate min. ( i.e. assume tw = 0.5" ) 0.5 INCH 13 MM
Calculate the max. allowable height h of a 1" wide
strip column 0.5" thick under PII .
2
Area , a = 1 x 0.5 IN.
Min. radius of gyration , k = 0.289 tw
18000
P = ---------------------------]
From -----
a
1 h 2
1+ -------- [ ---- ]
18000 k
Figure (5)
o o
Min. Design Metal Temperature, MDMT 10 F -12 C
M1. Nozzle Mark : N11, 1-1/2"NPS, Sch. XXS, 300# WNRF(Located entirely within0.4
a centrally
10.16
located circle of head's leg
M2. Nozzle Mark : N8 24" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell0.56with Reinforcement
14.27
M3. Nozzle Mark : Leg 20"NPS, Sch. 30 (Leg Located at Shell with Reinforcement0.5 12.7
M4. Nozzle Mark : N1 8"NPS, Sch. 80, 300# WNRF (Located at Shell) 0.5 12.7
M5. Nozzle Mark : N1 6" NPS, Sch. 80 300# WNRF (Located at Blind Flange of N0.43 10.97
M6. Nozzle Mark : N2 6" NPS, Sch. 80, 300# WNRF (located at shell) (cont.) 0.43 10.97
M7. Nozzle Mark : N9 4" NPS, Sch. 120, 300# WNRF (Located at Shell) 0.44 11.13
M8. Nozzle Mark : N18 3" NPS, Sch. 160, 300# WNRF (Located at Shell) 0.44 11.13
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch.160, 300# WNRF (Located at Shell0.34 8.74
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell 0.4 10.16
M11. Nozzle Mark : N16 1" NPS, Sch.XXS, 300# WNRF (Piping branch from N 0.36 9.09
M12. Nozzle Mark : N5A, N5B & N12 1-1/2" NPS, Sch.XXS, 300# WNRF (Located 0.4at Head,
10.16
F
M12. Nozzle Mark : N16 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell, F = 0.5) 0.4 10.16
M13. Nozzle Mark : N10A & N10B 1/2" NPS, Sch.XXS, 300# WNRF (Located at0.29
Leg 7.47
Note : Rest of nozzles are N17, N18 and N19 which represent the instruments for LC & LG.
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
1. Pressure Parts Materials
a. For cylindrical shell
Material ASME SA516 Grade 70
Condition Normalized
Curve D
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.86614 INCH 22 MM
Point of combination of MDMT & thkickness Below, so we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.47256 INCH 12.0029 MM
Corrosion allowance, Cas 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 0.551") -36.2835 F -37.93526 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.2] 0.63765 > 0.35 [Fig. UCS-66-1]
o o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 35 F 1.666667 C
o o
Adjusted MDMT w/o impact testing -71.2835 F -57.3797 C
Impact testing required ? NO
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
Note. The same condition apply for flanges B16.47, split loose
flanges of SA216 Grade WCB and LWN flanges.
[UCS-66(c)(2),(3)&(4)]
For blind flanges :
- M2, N8 24" NPS, 300# :
Material ASME SA105 Ferritic Steel
ASME/ANSI B16.5
Condition
Curve B
o o
MDMT 10 F -12 C
Blind thickness, tA 2.75197 INCH 69.9 MM
Governing thickness, tg1 = tA/4 0.68799 17.475 MM
[Fig. UCS-66.3(c)]
o
MDMT without impact testing (for thickness 2.9374016") 10.0394 F -12.20035 oC
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
d.
M1. Nozzle Mark : N11, 1-1/2"NPS, Sch. XXS, 300# WNRF(Located entirely within a centrally located circle of head's leg
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.4 INCH 10.16 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.01279 INCH 0.324866 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 2.9374016") -17.2 F -27.33333 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.06638 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -152.2 F -102.3333 oC
Impact testing required ? No
M2. Nozzle Mark : N8 24" NPS, Sch. 30, 300# WNRF (Manhole Located at Shell with Reinforcement)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.56181 INCH 14.27 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.17874 INCH 4.540115 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
MDMT without impact testing (for thickness 1.8759843") -1.06614 oF -18.37008
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.46664 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -136.066 F -93.37008 oC
Impact testing required ? No
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 101 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 5 of 13
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M3. Nozzle Mark : Leg 20"NPS, Sch. 30 (Leg Located at Shell with Reinforcement)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.5 INCH 12.7 MM
Point of combination of MDMT & thkickness Below, we need to check ratio tr.E/(tn-c)
Required thickness, tr 0.06257 INCH 1.589294 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 1.6259843") -7 F -21.66667 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.20163 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -142 F -96.66667 oC
Impact testing required ? No
M4. Nozzle Mark : N1 8"NPS, Sch. 80, 300# WNRF (Located at Shell)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.5 INCH 12.7 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.06257 INCH 1.589294 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 1.1496063") -7 F -21.66667 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.20163 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -142 F -96.66667 oC
Impact testing required ? No
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 102 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 6 of 13
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M5. Nozzle Mark : N1 6" NPS, Sch. 80 300# WNRF (Located at Blind Flange of N1)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.43189 INCH 10.97 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.F/(tn-c)
Required thickness, tr 0.04766 INCH 1.210501 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 1.1496063") -7 F -21.66667 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.20703 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o o
Adjusted MDMT w/o impact testing [UCS-66(b)] -142 F -97 C
Impact testing required ? No
#REF!
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.43189 INCH 10.97 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.04826 INCH 1.22572 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
MDMT without impact testing (for thickness 1.1496063") -13.6283 oF -25.34908 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.20963 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -148.628 F -100.3491 oC
Impact testing required ? No
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 103 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 7 of 13
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M7. Nozzle Mark : N9 4" NPS, Sch. 120, 300# WNRF (Located at Shell)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.43819 INCH 11.13 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.03201 INCH 0.812955 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
MDMT without impact testing (for thickness 1.1496063") -12.9339 oF -24.96325 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.1347 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -147.934 F -99.96325 oC
Impact testing required ? No
M8. Nozzle Mark : N18 3" NPS, Sch. 160, 300# WNRF (Located at Shell)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.43819 INCH 11.13 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.0244 INCH 0.619668 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
MDMT without impact testing (for thickness 1.1496063") -12.9339 oF -24.96325 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.10267 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o o
Adjusted MDMT w/o impact testing [UCS-66(b)] -147.934 F -100 C
Impact testing required ? No
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 104 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 8 of 13
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M9. Nozzle Mark : N3, N4 & N7 2" NPS, Sch.160, 300# WNRF (Located at Shell)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.34409 INCH 8.74 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.01652 INCH 0.419494 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 1.1496063") -20 F -28.88889 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.13013 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -155 F -103.8889 oC
Impact testing required ? No
M10. Nozzle Mark : N6 & N17 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Shell)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.4 INCH 10.16 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.01273 INCH 0.323262 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 1.1496063") -17.2 F -27.33333 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.06605 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o o
Adjusted MDMT w/o impact testing [UCS-66(b)] -152.2 F -102 C
Impact testing required ? No
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 105 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 9 of 13
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M11. Nozzle Mark : N16 1" NPS, Sch.XXS, 300# WNRF (Piping branch from N4)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.35787 INCH 9.09 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.00885 INCH 0.224769 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 1.1496063") -20 F -28.88889 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.06183 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o
Adjusted MDMT w/o impact testing [UCS-66(b)] -155 F -103.8889 oC
Impact testing required ? No
M12. Nozzle Mark : N5A, N5B & N12 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Head, F = 0.5)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.4 INCH 10.16 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.01273 INCH 0.323262 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 1.1496063") -17.2 F -27.33333 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.06605 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o o
Adjusted MDMT w/o impact testing [UCS-66(b)] -152.2 F -102 C
Impact testing required ? No
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 106 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 10 of 13
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
M12. Nozzle Mark : N5A, N5B & N12 1-1/2" NPS, Sch.XXS, 300# WNRF (Located at Head, F = 0.5)
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Point of combination of MDMT & thkickness Below , w e have to check ratio tr.E/(tn-c)
o o
MDMT w ithout impact testing (for thickness 1.1496063") -17.2 F -27.33333333 C
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.066051063 < 0.35 [Fig. UCS-66-1]
o o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222222 C
o o
Adjusted MDMT w /o impact testing [UCS-66(b)] -152.2 F -102.3333333 C
M13. Nozzle Mark : N10A & N10B 1/2" NPS, Sch.XXS, 300# WNRF (Located at Leg)
Material ASME SA 106 Grade B
Condition Tempered
Curve B
o o
MDMT 10 F -12 C
Nominal thickness, tn (adopted thickness) 0.29409 INCH 7.47 MM
Point of combination of MDMT & thkickness Below, we have to check ratio tr.E/(tn-c)
Required thickness, tr 0.00487 INCH 0.123793 MM
Corrosion allowance, Can 0.23622 INCH 6 MM
Joint efficiency, E = E* 0.85
o
MDMT without impact testing (for thickness 1.1496063") -20 F -28.88889 oC
Ratio = tr . E / (tn -c) [Fig. UCS-66.1] 0.07158 < 0.35 [Fig. UCS-66-1]
o
Reduction in MDMT [Temp. versus ratio in Fig. UCS-66.1] 135 F 57.22222 oC
o o
Adjusted MDMT w/o impact testing [UCS-66(b)] -155 F -104 C
Impact testing required ? No
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 107 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 11 of 13
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
e. Stud bolts :
Material ASME SA193 Grade B7
Curve 0
Size 1.25 INCH 31.75 MM
o o
MDMT 10 F -12 C
o o
Impact testing exemption [Fig. UCS-66, Bolting] -55 F -48 C
[Size 1.25" < 2.5"]
Nuts :
Material ASME SA 194 Grade 2H
Curve 0
Size 1.25 INCH 31.75 MM
o o
MDMT 10 F -12 C
o o
Impact testing exemption [Fig. UCS-66, Bolting] -55 F -48 C
[Size 1.25" < 2.5"]
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
O. Lowest MDMT Without Impact Test (cont.) [UG-20(f)] , [UCS-66] & [FIG.UCS-66]
2. For Non-Pressure Parts :
Conclusion :
o o
MDMT without Impact Testing for Whole Vessel 10 F -12 C
So, the vessel can be operated at the nominated MDMT with impact test exemption in accordance with UG-20(f),
UCS-66 and Fig. UCS-66.
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 110 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 1 of 2
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
P. Radiography Spot
RT3
Hydrostatic Test Pressure, Ph = 1.3 * MAWP (St/S) 332.386 PSI 23.4 Kg/CM2G
Client Request for Hydrostatic Test Pressure, Ph = 1.5 * MAWP (St/S) 383.523 PSI 27 Kg/CM2G
2
Check for hydrostatic test : For shell, S = Ph ( R + 0.6 t ) / E t 16229.6 PSIG 1142.561 KG/CM G
< 20000 PSIG OK
Max. Working Pressure (New & Cold) for Whole of Vessel , MWPn 435.6745808 PSIG 30.67149147 Kg/CM2G
Max. Working Pressure (Operating & corroded) for Whole of Vessel, MWPo 305.3623162 PSIG 21.49750775 Kg/CM2G
Shop Hydrostatic Test Pressure (new & cold), Ph = 1.3 * MWPn (St/S) 566.3769551 PSI 39.87293891 Kg/CM2G
Check for shop hydrostatic test : For shell, S = Ph ( R + 0.6 t ) / E t 23967.41693 PSIG 1687.306187 KG/CM2G
a. According to UW-40 & UCS-56(f), the vessel material is exempted from PWHT.
b. According to UW-40, UCS-56 and Table UCS-56, the joint between nozzle 6" NPS N1 & Blind Flange,
the vessel component shall be partially postweld heat treated in accordance to the following procedure :
o o
1. Heating up to temp. 1148 F 620 C
Starting from 350oC for a time 1 Hour 58 Minute
o o
2. Holding temp. 1148 F 620 C
for a time 1 Hour 50 Minute
o o
3. Cooling up to 572 F 300 C
for a time 1 Hour 52 Minute
o o
Up to room temp. 86 F 30 C
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 110a of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 2 of 2
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
Heating
C1 C2 Rate, Rh Thickness
Heating from, OC to, OC o
C /Hr/inch Inch
350 620 222 1.61811
Heating Time = (Thickness, t) (C2-C1) / (Heating Rate, Rh) 1.96797 Hour
1 Hr 58 Minutes
Holding Time = (Thickness, t) (Min. Holding Time per Thickness, Th) 1.61811 Hr
1 Hr 50 Minutes
Cooling
C3 C4 Rate, Rc Thickness
Cooling from, OC to, OC o
C /Hr/inch Inch
620 300 278 1.61811
Cooling Time = (Thickness, t) (C3-C4) / (Cooling Rate, Rc) 1.86257 Hour
1 Hr 52 Minutes
Web plate ( saddle plate ) height, h = Z - (Ro+tf) cos(B/2) 54.8425 INCH 1393 MM
Web plate ( saddle plate ) width, Lw = m - 2*(ts + cl) 60.7087 INCH 1542 MM
angle b = B/2 60 Deg.
where h1 = height of segment 17.0079 INCH 432 MM
y = m - m' = (m-2cl) - 2 (Ro+tf) sin(B/2) 6.30357 INCH 160.1106 MM
2
Area of segment, As = (Ro+tf)2 [(3.14 * b)/180 - Sin b* Cos b] 0.406956 M
Area of web plate excluding segment, A = (m -2cl) * h - As - 2y2/SQRT(3) 1.750452 M2
- Weight of web plate (1542x1393x14) = A * tw * $ 424.118 lb. 192.3747 Kg
Rip plates weights (per saddle) :
Rip plates, thickness, ts 0.55118 INCH 14 MM
Rip plates # 1 width, Rw 5.03937 INCH 128 MM
Rip plates # 1 , height 39.5046 INCH 1003.416 MM
Weight of rip plates # 1 (no. off 4 ) , 1006x178x14 124.476 lb. 56.461 Kg
Rip plates # 2 width, Sw 10.6299 INCH 270 MM
Rip plates # 2 , height 54.8425 INCH 1393 MM
Weight of rip plates # 2 (no. off 2 ) , 1393x370x14 182.256 lb. 82.66898 Kg
- Weight of rip plates ( per one saddle ) 306.732 lb. 139.13 Kg
- Weight of one saddle 1103.33 lb. 500.4587 Kg
- Weight of two ( 2 ) saddles 2206.67 lb. 1000.917 Kg
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 112 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 2 of 3
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
Weight of leg : weight of pipe 20" Sch. 30, L = 600 MM 205.191 lb. 93.072 Kg
weight of cap 20" Sch.30 99.209 lb. 45 Kg
2 2
- weight of Pad =3.14/4 (Dp -OD ) te p 219.209 lb. 99.43042 Kg
Distance from tangent line -to- center of saddle support, A 22.047 INCH 560 MM
Saddle contact angle, B 120 Degree
Longitudinal width of saddle at shell, b 14.961 INCH 380 MM
Transverse width of saddle at shell (baseplate length), m 62.992 INCH 1600 MM
Height of saddle to vessel center line, Z 70.866 INCH 1800 MM
Web width of saddle, hs 62.992 INCH 1600 MM
Web thickness of saddle, tw 0.551 INCH 14 MM
Equivalent diameter of vessel, Deq = 1.5 (Do + 2 * tis) 94.488 INCH 2400 MM
Equivalent length of vessel, Leq = L + 2Ho + 2 tis 221.969 INCH 5638 MM
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 115 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 2 of 8
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
Figure ( 6 )
Figure ( 7 )
d. Max. reaction due to earthquake & wind, Qmax. = Max. (Ql , Qt) 17986 lb 8158.219 Kg
Figure ( 8 )
Figure ( 9 )
' 2 2
Longitudinal bending stress at midspan, S1' = - M1 / 3.14 R ts -1235.31 PSIG -86.9661 Kg/CM G
6. Circumferential stress
6.a. Circumferential stress at saddle horn
In case of L >= 8 R (unstiffened)
Q 3K6 Q
S4 =− −
4 ts (b +1.56 Rts ) 2
2ts -1806.46 PSIG -127.1747 Kg/CM2G
Figure (10)
Values of Constant K
For contact angle B = 120o : 120o
K1 (K1 = 3.14 if the shell is stiffened by ring or head, A > R/2) 0.335
K2 1.171
K3 (K3 is constant for any contact angle) 0.319
K4 0.88
K5 0.401
K6 (K6 depends on the ratio A/R, see chart in vessel handbook)
K6 for A/R > 1.00 0.053
K6 for A/R < 0.5 0.013
A 22.047 INCH 560 MM
R 31.496 INCH 800 MM
A/R 0.69999
K6 for A/R = 0.69 0.0238 [From table]
K7 0.76
K8 0.603
K11 0.204
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 122 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 1 of 1
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
U. Check for the Anchor Bolts Due to Seismic and Wind Loading
1. For longitudinal forces, Fl
Figure (11)
Figure (12)
Figure (13)
Figure (14)
Pressure drop through wire mesh, Delta P = 0.12 VD2 pv 0.25195 INCH Water
DESIGN CALCULATIONS OF PRESSURE VESSEL Page : 126 of 126
According to ASME Code, Section VIII, Division 1, Edition 2001, Addenda 2002 Sheet : 1 of 1
Designed by : Eng. Abdel Halim Galala, Design General Manager (assist.) Rev. : 1
X. References
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