PRODUCTION SERVICES

Technical Data Sheet WT16

Test Separator
42” x 10’

Multipurpose horizontal test separator specially

adapted to exploration programs.

• 100 bar (1440 psi) design pressure

• Size 1100 x 3000 mm (42” x 10 ft)
• 3-phase separation
• Capacity: up to 2400 m3/d (15000 BPD)
2.15 MMSm3/d (75 MMSCF/d) with 1 minute retention
time
• Sour, corrosive oil and gas (H2S - CO2) service

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TEST SEPARATOR 42” X 10’

Technical Data o o
Design pressure 100 bar (1440 psi) at 53 C (125 F)
Working pressure 90 bar (1330 psi) at 121o C (250 o F)
Working temperature -40 oC to 121 oC (-40 o F to 250 o F )
Shell size O.D. 1100 mm
I.D. 1000 mm X 3000 mm (42” x 10 ft)
Capacity 2.4 m3 (15 bbl)

MAXIMUM FLOWRATES LIQUID GAS

Nominal 1750 m3 /d 1.55 MMm3 /d

(11000 BPD) (55 MMSCF/d)
High liquid level 2400 m3 /d 0.95 MMm3 /d
(15000 BPD) (34 MMSCF/d)
Low liquid level 1050 m3 /d 2.15 MMm3 /d
(6700 BPD) (75 MMSCF/d)

Dimensions Length 5800 mm (19.03 ft )

Width 2400 mm (7.87 ft )
Height 2520 mm (8.27 ft )

Weight Dry 13000 kg (28730 lb )

Operational 14200 kg (31380 lb )
Hydrotest 15850 kg (35030 lb )

Features Differential pressure: 0-1 bar ( 0 - 400”of water)

• By - pass manifold to oil and gas outlets
• Expanded oil, gas and water measuring and
sampling facilities
• Gas scrubber for instrumentation air or gas
supply
• Water compartments separated by a weir plate
• Cable runs and junction boxes for ALS / ESD
sensors
• Hammer lug connections at inlet/outlets
• Skid and frame designed to support “piggy
back” heater
• Shrinkage tester
Measuring Equipment
– On the oil line
• 2” PD type meter: 16 to 350 m3 /day
(100 to 2200 BOPD)
• 3” Vortex type meter: 350 to 3500 m3 /day
(2200 to 22000 BOPD)
–On the gas line
• 6” orifice meter and 3 pen recorder
Static pressure: 0 - 103 bar (0 - 1500 psi)
o o
Temperature: -17.8 C to 121 oC (0-250 F)
–On the water line
• 2” PD type meter: 16 to 350 m3 /day
(100 to 2200 BPD)
• Pressure indicators and thermometers on the
vessel and at inlet manifold
• Spare measuring points for electronic data
acquisition systems and emergency shut-down
system
Sampling Points
• PVT sampling points on the oil and gas lines
• Sampling point on the water line
Control Equipment
• 3” pressure control valve on gas outlet
• 2” level control valve on oil outlet
• 2” level control valve on water outlet
• 14” oil level controller
• 14” interface level controller
• Oil and interface level sight glasses
Safety Devices • Remote blowdown controller to rig
• Two 3” x 4” pressure relief valves on vessel and/or process ESD system

Optional Equipment Manufacturing Codes

• Pneumatic shut-down valves on oil and water • ASME Section VIII division 1
outlets connected to level and interface sensors • ANSI/ASME B 31-3
• Displacement plunger type pneumatic high and • NACE MR 01-75
low interface sensors
• Differential pressure type level sensor to Remarks: Other capacity and pressure rating units
electrical ESD system available on request.

Connections

Diameter Type Model

Crude inlet 3 in Hammer lug Figure 602 (thread)
Oil outlet 3 in Hammer lug Figure 602 (wing)
Water outlet 2 in Hammer lug Figure 602 (wing)
Gas outlet 3 in Hammer lug Figure 602 (wing)
Additional gas outlet
for indirect heater 1 in Hammer lug Figure 602 (wing)
Auxiliary air supply 1/2 in Threaded NPT

Position of Connections

Floor to centre line Front skid to centre Centre line of unit to centre
of connection of connection or fitting end line of connection or fitting end

Crude inlet 400 mm (1.31 ft) 200 mm (0.66 ft) 0 mm

Oil outlet 400 mm (1.31 ft) 210 mm (0.69 ft) 860 mm (2.82 ft)
Water outlet 400 mm (1.31 ft) 150 mm (0.49 ft) 540 mm (1.77 ft)
Gas outlet 400 mm (1.31 ft) 200 mm (0.66 ft) 880 mm (2.89 ft)
 TEST SEPARATOR 42” X 10’

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CIP : CHEMICAL INJECTION POINT
DPTR: DIFF. PRESS. TEMP. RECORDER
FM : FLOW METER
GM : GAS ORIFICE METER
HLA : HIGH LEVEL ALARM
LCV : LEVEL CONTROL VALVE
LLA : LOW LEVEL ALARM
LG : LEVEL GLASS
MP : MESUARIN POINT
PC : PRESSURE CONTROLLER
PCV : PRESURE CONTROL VALVE
PI : PRESSURE INDICATOR
PR : PRESSURE REGULATOR
PSV : PRESSURE SAFETY VALVE
SP : SAMPLING POINT
TI : TEMPERATURE INDICATOR
TW : THERMO WELL